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ELECTRONIC CASH REGISTER ER-380M / ER-380F / ER-380RK SERVICE Manual ELECTRONIC CASH REGISTER C O N T E N T S Precaution Statements Product Specifications Installation and Operation Disassembly and Assembly Maintenance and Adjustment Reference Information Special Circuit Descriptions Troubleshooting Exploded Views and Parts List 10.
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About this Manual This service manual describes how to perform hardware service maintenance for the SAM4S ER-380M/F Series Electronic Cash Register. Notes Notes may appear anywhere in the manual. They describe additional information about the item. Precaution symbols . Indicates a Safety Precaution that applies to this part component.
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This manual may not, in whole or in part, be copied, photocopied, reproduced, translated or converted to any electronic or machine readable from without prior written permission of Shin Heung Precision . SAM4S ER-380M/F SERIES Service Manual First edition. JAN 2004. V1.0 Printed in KOREA...
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Overview of this ECR This ECR is a microprocessor-based system, using a 16 bits microprocessor . This service manual provides the technical information for many individual component systems, circuits and gives an analysis of the operations performed by the circuits. If you need more technical information, please contact our service branch or R&D center.
Remplacer uniquement avec une batterie du même type recommended by the manufacturer. ou d’un type équivalent recommandé par le constructeur. Dispose used batteries according to the manufacturer’s Mettre au rebut les batteries usagées conformément aux instructions. instructions du fabricant. SAM4S ER-380M/F SERIES...
5. Use only a grounded-tip soldering iron when soldering or unsoldering ESDs. 6. Use only an anti-static solder removal device. Many solder removal devices are not rated as anti-static; these can accumulate sufficient electrical charge to damage ESDs. SAM4S ER-380M/F SERIES...
• 12(W) × 24(H) Font (Including a horizontal) Character Structure • 1.25 mm(W) ×3.0 mm(H) Character Size • 1.5 mm Column Pitch • 3.75 mm (Including 6-dot line spacing) Line Pitch • 32 (12×24 Dots/Character) Number of Column Table2-4 Character Specification SAM4S ER-380M/F SERIES...
Temperature Character • -20℃ ~ 80℃ Operating Temperature • Reflecting Photo Sensor Type Paper End Sensor • SG-2BC (KODENSHI corp.) Spec • On when the printer head is load. Cover Open Sensor Detect Method Table2-5 Other Component Specifications SAM4S ER-380M/F SERIES...
Phase A Phase A- Table2-7 Printer Line Feed (Paper Feed) Motor Pin Assignment Pin No. Signal Description Remark Paper End Sensor LED Current Limit Signal Paper End Sensor Input Signal Table2-8 Printer Paper End Sensor Pin Assignment SAM4S ER-380M/F SERIES...
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/LAT (nLATCH) STB1 (nSTROBE#1) Short on Print PCB STB2 (nSTROBE#2) STB3 (nSTROBE#3) (Thermistor) (Thermistor) (+5V) STB4 (nSTROBE#4) Short on Print PCB STB5 (nSTROBE#5) STB6 (nSTROBE#6) (Serial Clock) (Serial Data Input) (+8.5V) (+8.5V) Table2-9 Thermal Head Pin Assignment SAM4S ER-380M/F SERIES...
: AC 230V, 50Hz,0.16A (Min : 195.5V, Max : 264.5V) • Operating Power Consumption : 25W • AC 19V 2.3A (Wire Color : Blue-Blue) Power Transformer Output Voltage Output • AC 24V 0.15A (Wire Color : Red-Red) Table2-10 Power Specifications SAM4S ER-380M/F SERIES...
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Then the host recognizes that the ECR is busy. So, the host does not transmit a data to the ECR. If the ECR is released from busy, the ECR transmits XON(ASCII 11h) to host through the Serial Data Line. Then the host recognizes that the ECR is not busy. And the host transmits a data to the ECR. 2-10 SAM4S ER-380M/F SERIES...
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2 Product Specifications 2-5 Interface Specifications 2-5-2 EKLZ Interface 2-5-2-(a) Cable Connection EKLZ Signal Pin No Wire Color Pin No Signal YELLOW GREEN BLACK Table2-13 EKLZ Cable Connection 2-5-2-(b) I/F Cable Figure2-6 I/F Cable SAM4S ER-380M/F SERIES 2-11...
Take-Up Spool and wind it onto the Spool two or three turns. 9. Place the Take-Up Spool into the Case-Lower behind the Printer above the roll paper. 10. If the paper is loose, rewind the Take-Up Spool to tighten the paper. Figure 3-2 Paper & Spool Installation SAM4S ER-380M/F SERIES...
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SRAM 4MBITs (4MBITs * 1) On Main PBA Table 3-1 Option 3-2-5 Supplies Item Description Remark Paper Roll 1 EA Mode Key VD, REG, X, Z, P, C User Manual 1 EA Spool 1 EA Table 3-2 Supplies SAM4S ER-380M/F SERIES...
Void, Off, Register, Manager Off, Register, Manager Off, Register, Manager, Clear Totals Void, Off, Register, Manager, Clear Totals, Program Table3-4 Key Function Note : The Key can be removed from the key lock in the OFF or REGISTER position. SAM4S ER-380M/F SERIES...
2. Press Press ‘1’, ‘4’ and ‘SBTL’ key on key board. 3. If error occurs, the message (232 NOGOOD) is displayed on VFD and the Buzzer beep. Then Press “Clear” key. Note : When the ports is no connection or the cable is open, the Error occur. SAM4S ER-380M/F SERIES...
2. Remove the two screws(B-5) on the ASS'Y COVER MODE S/W(Reference:B-2) and separate the ELA ETC-MODE KEY ASS’Y from the PMO-COVER MODE S/W(B-2). (Page9-3) 3. Remove the two screws(B-3) on the ELA ETC-MODE KEY ASS’Y and separate the IPR-BRKT MODE S/W(B-4) and the ELA ETC-MODE KEY ASS’Y. (Page9-3) SAM4S ER-380M/F SERIES...
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3. Separate the harnesses(ⓕ,ⓖ,ⓩ) and Remove the two screws(E-11). (page9-5) 4. Lift up the PBA SUB POWER SW(E-12) from the IPR-BRKT TRANS(E-21).(page9-5) 5. Remove the eight screws(E-13:2PCS, E-14:1PCS,E-17:3PCS,E-15:2PCS) and Separate the IPR-BRKT TRANS(E-21) from the PMO-CASE LOWER(E-18).(page9-5) SAM4S ER-380M/F SERIES...
Caution: Note that the thermal head(Thermal Element and Radiation Plate) becomes very hot during normal operation. To prevent the danger of burn injury from thermal, be sure to wait for about 10 minutes after turning power off before beginning the cleaning. SAM4S ER-380M/F SERIES...
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5 Maintenance and Adjustment MEMO SAM4S ER-380M/F SERIES...
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I/O6 I/O6 I/O2 I/O5 I/O5 I/O3 I/O3 Data I/O4 I/O4 cont Pin Name Function Write Enable Input Chip Select Input Output Enable Input Control logic Address Inputs ~I/O Data Inputs/Outputs Power Ground Figure 6-2 SRAM K6T4008C2E Specification SAM4S ER-380M/F SERIES...
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H = high level (steady state); L = low level (steady state); X = don’t care FUNCTION TABLE Figure 6-6 74HC138 FUNCTION TABLE Inputs Output Y Data Noninverting Inputs Outputs X = Don’t Care Z = High Impedance PIN 20 = V Output PIN 10 = GND Enables Figure 6-7 74HC541 SAM4S ER-380M/F SERIES...
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Data Bus → Port C Data Bus → Control DISABLE FUNCTION Data Bus → Three-State Data Bus → Three-State Figure 6-9 82C55A Specification T1OUT MAX202E R1IN MAX232E R1OUT T1IN T2OUT T2IN R2IN R2OUT Figure 6-10 RS-232 Transceiver MAX232 SAM4S ER-380M/F SERIES...
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SUPPLY CLOCK SERIAL SERIAL SERIAL-PARALLEL S HIFT REGISTER DATA I N DATA O UT LATCHES STROBE BLANKING BIPOLAR LOAD SUPPLY GROUND BLANKING BLNK STROBE D wg . FP -013-1 GROUND CLOCK Figure 6-12 VFD Driver UDN5812 Specification SAM4S ER-380M/F SERIES...
Cash Drawer Solenoid Driving / Fiscal Writing Voltage (+5VDC) Logic IC Driving / VFD Filament Voltage VPRT (+8.5VDC) Thermal Printer Step Motor. (+8.5VDC) Thermal Printer Head Driving Voltage (+Min 3.6VDC) Battery Voltage Table 7-1 Power Source Voltage Descriptions SAM4S ER-380M/F SERIES...
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+8.5VDC Thermal Printer Head driving voltage is produced by VPH_ONOFF signal of CPU and the related Circuit(Q11,Q16,17) on Main PWB. The Source Voltage is VPRT (8.5V). 7-1-6 VBT : +Min 3.6Vdc The Source Voltage is VCC(5V). When AC Power is off, VBT is supplied to SRAM, RTC for saving the data. SAM4S ER-380M/F SERIES...
U 17: 1 LM 393D I N T0_PFAI L C 77 C 84 R 88 R 93 R 99 100nF 3. 3K 2. 7K 4. 7K I si nk = Typ. 18m A Figure 7-2 Power Fail Detect Circuit SAM4S ER-380M/F SERIES...
P8.0 pin of CPU. The frequency of buzzer is 2[KHz] VD R V VC C R 91 R 90 D 11 M M BD 6050LT1 AU 1 BU ZZER Q 22 M M BT2222A R 86 4. 7K BU ZZER R 89 Figure 7-5 Buzzer Circuit SAM4S ER-380M/F SERIES...
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Display data to the driver repeatedly having given time interval in series and then Fluorescent Display is operated. CLK, DATA, LATCH STROBE 0 1 2 3 4 5 6 7 8 9 DRIVER 10Digits UCN5812 +30V,+5V,GND Front & Rear VFD PBA Figure 7-7 VFD Diagram & Waveform SAM4S ER-380M/F SERIES...
1. Check the CPU P8.7 2. Check the Capacitor(C50) (VPH_ONOFF) Port 3. Check the VCC whether 2. Check the TR1010,MMBT2222 it is short or open. (Q11,16,17) on Main PBA. 3. Check the VDRV signal whether it is short. SAM4S ER-380M/F SERIES...
4. Replace the SRAM. 1. Check the nCS, nRD, nWR signal of RTC 2. Check the VBT(Battery Volt.). RTC Ok? 3. Check the Decoder IC 74HC138 (U11). 4. Check the RTC Clock 32.768KHz 5. Replace the RTC(RS5C372A) SAM4S ER-380M/F SERIES...
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3. Check the LATCH Signal (CPU P9.7) 4. Check the Harness. 1. Check and Replace the VFD PBA. VFD PBA 2. Check the UCL5812. Assy Ok? 3. Check the VFD. 4. Check the Harness & Soldering Point. SAM4S ER-380M/F SERIES...
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2. Check the related Circuit and Pattern. 3. Check the Harness. 4. Check the Thermister of TPH. 1. Check the Control Signal on CPU (Data/CLK/Latch/Strobe1,2,3,4) Print 2. Check the Harness. 3. Check the related Circuit and Pattern. SAM4S ER-380M/F SERIES...
2. Check the Matrix Bus & Data Bus Failure? 3. Check the Diodes(D20~D27) 4. Check the Key Board Assy 1. Check the Harness & Mode Key Assy Mode Key 2. Check Diode (D12) 3. Check the 74HCT541 & Data Bus & CPU P10.3 SAM4S ER-380M/F SERIES...
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Compulsory 2. Check the Micro switch in the Drawer. Failure? Spool Motor Problem 1. Check the Spool Motor Signal CPU P1.4 Spool Motor 2. Check the Harness 3. Check the related Circuit and Pattern on Main PBA. SAM4S ER-380M/F SERIES...
3. Check whether Signal is affected by the Cable Noise. 1. Check the connection of the H/W handshaking Line and Other side H/W Handshake 2. Check the I/F Cable whether it is open or short. 3. Confirm the H/W handshaking Protocol. SAM4S ER-380M/F SERIES...
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2. Open the COVER TOP. disassemble it from the PRINTER. 3. Disassemble the TPH assembly by pulling the 4. Assemble the TPH assembly in reverse order and lower part of TPH assembly and lift it up. close the COVER TOP. 9-10 SAM4S ER-380M/F SERIES...
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9 Exploded Views and Parts List 9-3 Key Board 9-3-1 Key Board (44Key) 9-3-1-(a) Exploded View D-10 D-11 D-12 Figure9-8 Key Board (60 Key) SAM4S ER-380M/F SERIES 9-11...
BILL-COIN (5B5C) c. ASS'Y HOUSING d. ASS'Y LOCK b. ASS'Y TRAY-TILL e. ASS'Y BOTTOM Figure9-14 Drawer (5B/5C) a. ASS'Y BILL-COIN (7B8C) c. ASS'Y HOUSING d. ASS'Y LOCK b. ASS'Y TRAY-TILL e. ASS'Y BOTTOM Figure9-15 Drawer (7B/8C) SAM4S ER-380M/F SERIES 9-13...
Use this page to record any special servicing information such as Service Bulletins or Supplements. When possible, record changes to Code numbers directly on the actual Parts List. Always record Service Bulletin numbers and Application Dates on this log to ensure that your data is always as current as possible. SAM4S ER-380M/F SERIES...
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Shin Heung Precision . March 2004 ⓒ Printed in KOREA V1.0 Code No. : JK68-60955A...
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