Piston Installation; Cylinder Installation - KYMCO MOVIE 125 Manual

8
. CYLINDER/PISTON

PISTON INSTALLATION

Remove any gasket material from the
crankcase surface.
＊
Be careful not to drop foreign matters
into the crankcase.
Install the piston, piston pin and a new
piston pin clip.
＊
Position the piston "IN" mark
•
on the intake valve side.
Place a clean shop towel in the
•
crankcase to keep the piston pin clip
from falling into the crankcase.

CYLINDER INSTALLATION

Install the dowel pins and a new cylinder
gasket on the crankcase.
Coat the cylinder bore, piston and piston
rings with clean engine oil.
Carefully lower the cylinder over the piston
by compressing the piston rings.
＊
Be careful not to damage or break
•
the piston rings.
Stagger the ring end gaps at 120°
•
to the piston pin.
Piston Pin Clip Piston Pin
Gasket
Piston
Cylinder
8-6