KYMCO MOVIE 125 Manual page 131

12
. FRONT WHEEL/FRONT BRAKE/
FRONT SUSPENSION
SERVICE INFORMATION.................... 12-1
TROUBLESHOOTING .......................... 12-2
FRONT WHEEL...................................... 12-3
FRONT BRAKE...................................... 12-6
HYDRAULIC BRAKE DRAWING....... 12-9
SERVICE INFORMATION
GENERAL INSTRUCTIONS
• Remove the motorcycle frame covers before removing the front wheel. Jack the motorcycle front
wheel off the ground and be careful to prevent the motorcycle from falling down.
• During servicing, keep oil or grease off the brake drum and brake linings.
• Contaminated brake disk or brake pads reduce stopping power. Clean the contaminated brake
disk with high-performance brake degreaser and replace the brake pads.
• Do not use brake fluid for cleaning.
• Bleed air from the brake system if the brake system is removed or the brake is soft.
• Do not allow any foreign matters to enter the brake system when filling it with brake fluid.
• Brake fluid will damage painted surfaces and plastic parts. When servicing the brake system, use
shop towels to cover and protect rubber, plastic parts and coated surfaces. Wipe off any spilled
brake fluid with a clean shop towel.
• Inspect the brake system before riding.
SPECIFICATIONS
Axle shaft runout
Front wheel rim runout
Front brake drum I.D
Front brake lining thickness
Front shock absorber spring free length
Brake disk thickness
Brake disk runout
Brake master cylinder I.D.
Brake master cylinder piston O.D.
Brake caliper piston O.D.
Brake caliper cylinder I.D.
TORQUE VALUES
Steering stem bolt
Steering stem lock nut
Steering top cone race
Front shock absorber bolt 2.0_
Front axle nut
12-1
Item
Radial
Axial
4.0_ 5.0kg-m
8.0_ 12.0kg-m
0.5_ 1.3kg-m
2.5kg-m
6.0kg-m
HYDRAULIC BRAKE ........................... 12-10
FRONT SHOCK ABSORBER ............... 12-16
STEERING HANDLEBAR .................... 12-19
STEERING STEM .................................. 12-20
Standard (mm)
æ
æ
æ
110
4.0
259
3.5_ 3.8
æ
12.700_ 12.743
12.657_ 12.684
30.148_ 30.198
30.230_ 30.280
Brake caliper bleed valve
Brake fluid tube bolt
Brake pad pin bolt
brake caliper bolt
Brake master cylinder bolt
Service Limit (mm)
0.2
2.0
2.0
111
2.0
251
3.0
0.30
12.75
12.64
30.140
30.29
0.6kg-m
2.5_ 3.5kg-m
1.5_ 2.0kg-m
2.9_ 3.5kg-m
1.0_ 1.4kg-m