Installing The Clutch Discs - KTM Freeride 250 R EU Repair Manual

18 30/ENGINE

18.5.13 Installing the clutch discs

–
Mount collar bushing
–
Oil and mount needle bearing
Engine oil (15W/50) (
–
Slide clutch basket
202753-11
–
Hold the primary gear using special tool.
Gear segment (56012004000) (
–
Mount and tighten nut
Guideline
Nut, primary gear
202778-10
–
Slide on washer
202751-11
–
Position the new lock washer and mount nut
clutch hub with a special tool.
Guideline
Nut, inner clutch hub
Clutch holder (51129003000) (
–
Secure the nut with the lock washer.
202750-11
–
Mount all inner clutch hub sleeves
–
Thoroughly oil the clutch facing discs.
Engine oil (15W/50) (
–
Beginning with a clutch facing discs, alternately insert all remaining intermediate
discs and clutch facing discs into the outer clutch hub.
–
Finally, position aluminum disc
202749-11
–
Mount the clutch push rod
202748-10
.
2
.
3
p. 202)
onto the gearbox main shaft.
4
p. 208)
with the washer.
5
M18LHx1.5
and inner clutch hub .
6 7
M18x1.5
p. 207)
.
1
p. 202)
.
2
.
3
150 Nm Loctite ®
(110.6 lbf ft)
. Tighten the nut, holding the inner
8
120 Nm Loctite ®
(88.5 lbf ft)
138
648™
648™