Installing The Clutch Discs; Installing The Clutch Cover - KTM 450 EXC-R EU Repair Manual

30/ASSEMBLING ENGINE

Installing the clutch discs

Installing the clutch cover

Check parts for damage and wear. Replace damaged or worn parts.
Oil the clutch facing discs well.
Engine oil (SAE 10W/50) (
Insert support ring
Insert pretension ring
Place the machined clutch facing disc
into the outer clutch hub.
Beginning with an intermediate disc, place all further clutch facing discs and inter-
400377-10
mediate discs alternately into the outer clutch hub.
Fit the pressure cap. Mount screws
diagonally.
Specification
Screw, clutch spring
200093-11
Check parts for damage and wear. Replace damaged or worn parts.
Mount dowels
200073-11
Mount the clutch cover.
Info
Turn the water pump wheel lightly to engage the water pump drive.
Mount screws
mounted.
Specification
Screw, clutch cover
700015-11
Mount screws
Specification
Screw, clutch cover
Info
Mount the left screw with the seal ring.
Set the crankshaft to top dead center and block it using the special tool.
Crankshaft locking bolt (113080802) (
P. 174)
into the outer clutch hub.
with the open side facing outward.
with the recess for the pretension ring
with washers and springs. Tighten the screws
M6
. Fit the new clutch cover seal
and tighten them after all screws of the clutch cover have been
M6x25
and tighten all screws in a crisscross pattern.
M6x30
P. 177)
10 Nm
(7.38 lbf ft)
.
10 Nm
(7.38 lbf ft)
10 Nm
(7.38 lbf ft)
102