KTM Freeride 250 R EU 2014 Setup Instructions
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KTM Freeride 250 R EU 2014 Setup Instructions

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SETUP INSTRUCTIONS
2014
Freeride 250 R EU
Freeride 250 R AUS
Art. no. 3213149en

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Summary of Contents for KTM Freeride 250 R EU 2014

  • Page 1 SETUP INSTRUCTIONS 2014 Freeride 250 R EU Freeride 250 R AUS Art. no. 3213149en...
  • Page 3 KTM accepts no liability for delivery options, deviations from illustrations and descriptions, as well as misprints and other errors.

  • Page 4: Means Of Representation

    MEANS OF REPRESENTATION Symbols used The meaning of specific symbols is described below. Indicates an expected reaction (e.g. of a work step or a function). Indicates an unexpected reaction (e.g. of a work step or a function). Indicates a page reference (more information is provided on the specified page). Indicates information with more details or tips.

  • Page 5: Safety Advice

    SAFETY ADVICE Work rules Special tools are necessary for certain tasks. The tools are not contained in the vehicle but can be ordered under the number in paren- theses. E.g.: bearing puller (15112017000) During assembly, non-reusable parts (e.g. self-locking screws and nuts, seals and seal rings, O-rings, pins, lock washers) must be replaced by new parts.
  • Page 6 SETUP Unpacking and setting up the vehicle Packaging 2 – Remove the box and the plastic packaging. Info An assistant prevents the motorcycle from falling over. To avoid damaging the motorcycle during the setup, leave the protective film on the vehicle until you have finished. –...
  • Page 7 SETUP – Route the clutch line with the clutch master cylinder toward the front between the upper and lower triple clamps. – Position the fork legs and tighten the screws of the triple clamp. Guideline Screw, top triple clamp 22 Nm (16.2 lbf ft) Screw, bottom triple clamp 18 Nm...
  • Page 8 SETUP – Mount the holder for the turn signal indicator lamp, connector retainer, and speedometer on the upper triple clamp. Guideline Remaining screws, chassis 10 Nm (7.4 lbf ft) –  Position the turn signal indicator lamp – Connect all plug-in connectors with the connector retainer. B02005-10 –...
  • Page 9 Mount and tighten the rear mirror on both sides. – Position all controls in their exact positions on the handlebar. Tighten all screws. – Refuel. ( p. 17) – Print out the current PDI form found on KTM DEALER.NET and perform the pre-delivery inspection. B02003-01...
  • Page 10 SERVICE WORK ON THE CHASSIS Raising the motorcycle with the lift stand Note Danger of damage The parked vehicle may roll away or fall over. – Always place the vehicle on a firm and even surface. – Raise the motorcycle at the frame underneath the engine. Lift stand (54829055000) The wheels must no longer touch the ground.

  • Page 11: Tighten Screw

    SERVICE WORK ON THE CHASSIS Guideline Screw, bottom shock 80 Nm Loctite ® 243™ absorber (59 lbf ft) Info The heim joint for the shock absorber at the swing arm is Teflon coated. It must not be greased with grease or with other lubricants. Lubricants dis- solve the Teflon coating, thereby drastically reducing the service life.
  • Page 12 SERVICE WORK ON THE CHASSIS Folding the seat up –  Press release lever – Lift the seat and fold it up. B01021-10 Locking the seat – Fold down the seat and push it down. The seat engages with an audible click. –...
  • Page 13 SERVICE WORK ON THE CHASSIS – Remove the tube from the fuel tank breather. –  Remove screws on both sides. –  Remove screw B01717-10 –  Release hose clamp – Detach the intake flange from the carburetor. – Remove the fuel tank from above.

  • Page 14: Recharging The Battery

    – Do not discard batteries with the household waste. Dispose of faulty batteries in an environmentally compatible manner. Give the battery to your authorized KTM dealer or dispose of it at a collection point for used batteries. Warning Environmental hazard Hazardous substances cause environmental damage.
  • Page 15 SERVICE WORK ON THE CHASSIS Preparatory work – Raise the motorcycle with the lift stand. ( p. 8) – Fold the seat up. ( p. 10) – Remove the shock absorber. ( p. 8) – Remove the battery. ( p. 13) Main work –...
  • Page 16 SERVICE WORK ON THE CHASSIS – Remove the battery out of the battery compartment. –  Disconnect negative cable from the battery. –  Disconnect positive cable from the battery. B01687-10 4.13 Installing the battery Main work –  Position positive cable , and mount and tighten the screw.

  • Page 17: Checking The Headlight Setting

    SERVICE WORK ON THE CHASSIS 4.15 Refitting the headlight mask with the headlight Main work –   Connect connector of the headlight and turn signals. 602812-11 –  Position the headlight mask and fix it with the rubber band Info Make sure that the holding lugs engage in the fender.
  • Page 18 SERVICE WORK ON THE CHASSIS 4.17 Adjusting the headlight range Preparatory work – Check the headlight setting. ( p. 15) Main work –  Adjust the beam distance of the headlight by turning screw Guideline For a motorcycle with rider, the light/dark boundary must be exactly on the lower mark (the mark is created in: Checking the headlight setting).
  • Page 19 SERVICE WORK ON THE CHASSIS 4.20 Refueling Danger Fire hazard Fuel is highly flammable. – Never refuel the vehicle near open flames or burning cigarettes, and always switch off the engine first. Be careful that no fuel is spilt, especially on hot vehicle components. Clean up spilt fuel immediately. –...

  • Page 20: Technical Data - Tightening Torques For Chassis

    TECHNICAL DATA - TIGHTENING TORQUES FOR CHASSIS – Spoke nipple M4.5 5… 6 Nm (3.7… 4.4 lbf ft) – Screw, battery terminal 2.5 Nm (1.84 lbf ft) – Screw, shock absorber adjusting ring 5 Nm (3.7 lbf ft) – Remaining nuts, chassis 10 Nm (7.4 lbf ft) –...
  • Page 21 SUBSTANCES 2-stroke engine oil Standard/classification – JASO FC ( p. 21) Guideline – Only use high grade 2-stroke engine oil of a reputable brand. Fully synthetic Recommended supplier Motorex ® – Cross Power 2T Super unleaded (ROZ 95/RON 95/PON 91) Standard/classification –...

  • Page 22: Auxiliary Substances

    AUXILIARY SUBSTANCES Long-life grease Recommended supplier Motorex ® – Bike Grease 2000...
  • Page 23 STANDARDS JASO FC JASO FC is a classification for a 2-stroke engine oil that was specifically developed for the extreme demands of racing. Thanks to first rate synthetic esters and specially designed additives, superb combustion is achieved even under extreme operating conditions.
  • Page 24 *3213149en* 3213149en 01/2014 KTM-Sportmotorcycle AG 5230 Mattighofen/Austria Photo: Mitterbauer/KTM http://www.ktm.com...

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Freeride 250 r aus 2014

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