KTM 250 EXC TPI 2019 Setup Instructions
  1. Manuals
  2. Brands
  3. KTM Manuals
  4. Motorcycle
  5. 250 EXC TPI 2019
  6. Setup instructions

KTM 250 EXC TPI 2019 Setup Instructions

Hide thumbs Also See for 250 EXC TPI 2019:

Advertisement

Table of Contents

SETUP INSTRUCTIONS
2019
250 EXC TPI
250 EXC Six Days TPI
250 XC‑W TPI
300 EXC TPI
300 EXC Six Days TPI
300 XC-W TPI
300 XC-W Six Days TPI
Art. no. 3213896en

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the 250 EXC TPI 2019 and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for KTM 250 EXC TPI 2019

Summary of Contents for KTM 250 EXC TPI 2019

  • Page 1 SETUP INSTRUCTIONS 2019 250 EXC TPI 250 EXC Six Days TPI 250 XC‑W TPI 300 EXC TPI 300 EXC Six Days TPI 300 XC-W TPI 300 XC-W Six Days TPI Art. no. 3213896en...
  • Page 3 KTM accepts no liability for delivery options, deviations from figures and descriptions, misprints, and other errors. The models portrayed partly contain special equipment that does not belong to the regular scope of supply.

  • Page 4: Means Of Representation

    1 MEANS OF REPRESENTATION Symbols used The meaning of specific symbols is described below. Indicates an expected reaction (e.g. of a work step or a function). Indicates an unexpected reaction (e.g. of a work step or a function). Indicates a page reference (more information is provided on the specified page). Indicates information with more details or tips.
  • Page 5 To operate the vehicle, the vehicle electronics must be enabled. This process is conducted during initial setup in KTM Dealer.net. Enabling ensures that the initial setup in KTM Dealer.net is docu- mented. Enabling can be performed either temporarily, e.g. for a test ride, or permanently for vehicle handover.
  • Page 6 2 SETUP (All EXC models) – Position the turn signal indicator lamp in the com- bination instrument bracket. H02474-10 Condition Packaging V12 – Remove the box and the plastic packaging. Info An assistant prevents the motorcycle from falling over. To avoid damaging the motorcycle during the setup, leave the protective film on the vehicle until you E00850-10 have finished.

  • Page 7: Mount And Tighten Screws

    SETUP 2 (All EXC models) – Position the connector retainer and combination instru- ment on the upper triple clamp. – Mount and tighten screws Guideline Remaining screws, 10 Nm chassis (7.4 lbf ft) H02537-10 (All XC‑W models) – Position the combination instrument on the upper triple clamp.
  • Page 8 2 SETUP Info Make sure the cables and wiring are positioned cor- rectly. – Position the handlebar clamps. Mount and tighten the screws evenly. Guideline Screw, handlebar 20 Nm clamp (14.8 lbf ft) Info The markings on the handlebar should be at the center of the handlebar clamps.
  • Page 9 SETUP 2 Guideline Screw, handlebar 20 Nm clamp (14.8 lbf ft) Info The markings on the handlebar should be at the center of the handlebar clamps. Keep the gap widths equal when tightening. (All EXC models) – Position the controls on the right half of the handlebar. F01132-01 (All XC‑W models) –...
  • Page 10 – Position the map switch with the clamp on the right han- dlebar half. Info Read the accompanying KTM PowerParts instruc- tions. E00855-01 Condition Packaging V12 (All EXC models) –...
  • Page 11 SETUP 2 (All XC‑W models) – Insert indicator lamp in the socket. – Plug in light pull switch with the yellow and white cables. – Join all plug-in connectors. – Route the cable without tension and secure with cable tie. F01134-10 –...
  • Page 12 2 SETUP – Preassemble the hand guards on the left and right. E00852-01 – Mount the left hand guard. – Mount the right hand guard. E01232-10 – Secure the handlebar cushion with two cable ties. – Install front fender. ( p.
  • Page 13 SETUP 2 – Position turn signal cable harness. – Insert the indicator lamp with the black and violet cable colors into socket F01140-10 – Position turn signal on the headlight mask on both sides, mount nuts with washers and tighten. –...
  • Page 14 2 SETUP – Remove screw – Remove screw – Pull off the side cover in area and area and remove it toward the rear. F01143-10 – Remove screws with the washers. – Pull off the main silencer at the rubber sleeve and the spring ring from the manifold.
  • Page 15 SETUP 2 – Remove screws – Remove screws with the washers. – Carefully pull the tail light cable out of the frame, paying attention to the plug as you do so. – Take off license plate holder with tail light toward the rear. F01146-10 –...
  • Page 16 2 SETUP – Carefully pass the tail light cable through the frame, pay- ing attention to the plug as you do so. – Position license plate holder on the rear. – Mount and tighten screws with the washers. F01148-10 – Mount and tighten screw with the collar bushing.
  • Page 17 SETUP 2 – Mount holding bracket – Mount the EFI control unit on the rubber lugs Info The wiring harness runs under the EFI control unit. – Position the turn signal cable harness and main wiring har- ness and secure with cable ties. F01141-10 –...
  • Page 18 2 SETUP – Position the right footrest and pin. Info When inserting the pin, leave enough space to mount the spring. R01229-10 – Position spring as shown. Spring engages in area F01151-10 – Press the spring with special tool Footrest spring plier (79029083000) The special tool is applied to area on the footrest.
  • Page 19 SETUP 2 – Position the left footrest and pin. Info When inserting the pin, leave enough space to mount the spring. R00757-10 – Position spring as shown. Spring engages in area F01154-10 – Press the spring with special tool Footrest spring plier (79029083000) The special tool is applied to area on the footrest.
  • Page 20 Mount the cable tie(s). (All Six Days models) – Install the engine guard. ( p. 32) – Unpack and mount the KTM PowerParts included in the deliv- ery (optional). Info Read the accompanying KTM PowerParts fitting instruc- tions. – Apply the sticker included in the delivery (optional).

  • Page 21: Remove Screws

    WORK 3 Raising the motorcycle with a lift stand Note Danger of damage The parked vehicle can roll away or fall over. – Park the vehicle on a firm and level surface. – Raise the motorcycle at the frame underneath the engine. Lift stand (78129955100) Neither wheel is in contact with the ground.
  • Page 22 3 WORK Mounting the seat – Mount the front of the seat on the collar bushing of the fuel tank, lower the seat at the rear, and push the seat forward. – Make sure that the seat is locked in correctly. H02218-11 –...
  • Page 23 WORK 3 Main work – Unplug connector of the fuel pump. – Remove tube from the fuel tank breather. E00879-10 – Thoroughly clean the plug-in connection of the fuel line using compressed air. Info Under no circumstances should dirt enter into the fuel line.

  • Page 24: Mount And Tighten Screw

    3 WORK Installing the fuel tank Danger Fire hazard Fuel is highly flammable. The fuel in the fuel tank expands when warm and can escape if overfilled. – Do not refuel the vehicle in the vicinity of open flames or lit cigarettes. –...
  • Page 25 WORK 3 – Mount and tighten screws with the collar bushings. Guideline Remaining screws, 10 Nm (7.4 lbf ft) chassis E00881-11 – Remove the wash cap set. – Thoroughly clean the plug-in connection of the fuel line using compressed air. Info Under no circumstances should dirt enter into the fuel line.
  • Page 26 3 WORK Main work – Check throttle cable routing. Both throttle cables must be routed, side by side, on the back of the handlebars, above the fuel tank bracket on the right of the frame to the throttle valve body. Both throttle cables must be secured behind the fuel tank contact area rubber band.
  • Page 27 WORK 3 Installing the fork legs Main work – Position the fork legs. Bleeder screws are positioned toward the front. Info The rebound damping is located in right fork leg REB (red adjusting screw). The compression damping is located in left fork leg COM (white adjusting screw). Grooves are milled into the side of the upper end of the H01595-10 fork legs.

  • Page 28: Tighten Screws 3 . Guideline

    3 WORK 3.10 Installing the front wheel Warning Danger of accidents Oil or grease on the brake discs reduces the braking effect. – Always keep the brake discs free of oil and grease. – Clean the brake discs with brake cleaner when necessary. –...
  • Page 29 WORK 3 Preparatory work (All EXC models) – Press and hold the kill switch while the engine is idling until the engine stops. (All XC‑W models) – Press and hold the kill switch while the engine is idling until the engine stops. –...
  • Page 30 3 WORK Note Environmental hazard Batteries contain environmentally-hazardous materials. – Do not dispose of batteries as household waste. – Dispose of batteries at a collection point for used batteries. Note Environmental hazard Hazardous substances cause environmental damage. – Dispose of oils, grease, filters, fuel, cleaning agents, brake fluid, etc., correctly and in compliance with the applicable regulations.
  • Page 31 WORK 3 3.13 Installing the battery Main work – Insert the battery into the battery compartment with the termi- nals facing forward and secure with holding bracket Battery (HJTZ5S-FP) – Mount and tighten screw Guideline Remaining screws, 10 Nm (7.4 lbf ft) chassis –...
  • Page 32 3 WORK Finishing work – Install the headlight mask with the headlight. ( p. 30) – Check the headlight setting. ( p. 31) 3.15 Removing the headlight mask with the headlight – Detach the brake line and wiring harness from the headlight mask.
  • Page 33 WORK 3 (All XC‑W models) – Connect plug-in connector E00357-11 – Position the headlight mask and fix it with rubber bands The holding lugs engage in the fender. – Position the brake line and wiring harness in the brake line guide.
  • Page 34 3 WORK 3.18 Adjusting the headlight range Preparatory work – Check the headlight setting. ( p. 31) Main work – Loosen screw – Adjust the headlight range by pivoting the headlight. Guideline The boundary between light and dark must be exactly on the lower marking for a motorcycle with rider (instructions on how to apply the marking: Checking the headlight setting).

  • Page 35: Adding 2-Stroke Oil

    WORK 3 3.21 Closing 2-stroke oil tank cap – Put the 2-stroke oil tank cap on and turn it clockwise. – Fold loop down. The 2-stroke oil tank cap engages. E00861-11 3.22 Adding 2-stroke oil Warning Engine failure The engine will not be lubricated unless there is 2-stroke oil in the oil tank. If the oil level warning light lights up, the 2-stroke oil is sufficient for the remaining tank of fuel.
  • Page 36 3 WORK Warning Danger of poisoning Fuel is poisonous and a health hazard. – Avoid skin, eye and clothing contact with fuel. – Immediately consult a doctor if you swallow fuel. – Do not inhale fuel vapors. – In case of skin contact, rinse the affected area with plenty of water. –...
  • Page 37 WORK 3 Warning Danger of poisoning Fuel is poisonous and a health hazard. – Avoid skin, eye and clothing contact with fuel. – Immediately consult a doctor if you swallow fuel. – Do not inhale fuel vapors. – In case of skin contact, rinse the affected area with plenty of water. –...
  • Page 38 3 WORK – Repeatedly press the button briefly until H appears at the bottom right of the display. – Press the button for 2–3 seconds. The Setup menu is displayed and the active functions are shown. – Repeatedly press the button briefly until Km/h/Mph flashes.

  • Page 39: Setting The Clock

    WORK 3 3.28 Setting the clock Condition The motorcycle is stationary. – Repeatedly press the button briefly until CLK appears at the bottom right of the display. – Press the button for 2–3 seconds. The hour display flashes. – Set the hour display with the button and/or button –...

  • Page 40: Technical Data

    4 TECHNICAL DATA Chassis tightening torques EJOT PT Remaining screws, chassis ® K60x25‑Z 2 Nm (1.5 lbf ft) Screw, intake air temperature sen- 0.7 Nm (0.52 lbf ft) G 3/4 " Screw, oil fill level sensor 7 Nm (5.2 lbf ft) EJOT PT ®...
  • Page 41 TECHNICAL DATA 4 Screw, bottom triple clamp (All 15 Nm (11.1 lbf ft) standard EXC/XC-W models) Screw, bottom triple clamp (All 15 Nm (11.1 lbf ft) Six Days models) Screw, chain sliding piece 15 Nm (11.1 lbf ft) Screw, engine brace 25 Nm (18.4 lbf ft) Loctite ®...
  • Page 42 5 SUBSTANCES Engine oil, 2-stroke Standard/classification – JASO FD ( p. 42) Guideline – Only use high grade 2-stroke engine oil of a reputable brand. Fully synthetic Recommended supplier Motorex ® – Cross Power 2T Super unleaded (ROZ 95/RON 95/PON 91) Standard/classification –...

  • Page 43: Auxiliary Substances

    AUXILIARY SUBSTANCES 6 Long-life grease Recommended supplier Motorex ® – Bike Grease 2000...
  • Page 44 7 STANDARDS JASO FD JASO FD is a classification for a 2-stroke engine oil that was specifically developed for the extreme demands of racing. Thanks to first rate synthetic esters and specially designed additives, superb combustion is achieved even under extreme operating conditions.
  • Page 45 *3213896en* 3213896en 03/2018 KTM Sportmotorcycle GmbH 5230 Mattighofen/Austria Photo: Mitterbauer/KTM http://www.ktm.com...

This manual is also suitable for:

250 exc six day tpi 2019250 xc-w tpi 2019300 exc tpi 2019300 exc six day tpi 2019300 xc-w tpi 2019300 xc-w six day tpi 2019 ... Show all

Table of Contents