Engine Disassembly; Clamping The Engine Into The Engine Work Stand - KTM Freeride 250 R EU Repair Manual

18 30/ENGINE
18.3

Engine disassembly

18.3.1

Clamping the engine into the engine work stand

–
Position the exhaust manifold.
–
Mount springs
Spring hooks (50305017000) (
–
Mount and tighten screw
Guideline
Remaining screws, chassis
–
Install the battery. (
202700-11
–
Install the shock absorber. (
–
Install the fuel tank. (
–
Mount the seat. (
–
Mount the spoiler. (
–
Lock the seat. (
–
Remove the motorcycle from the lift stand. (
–
Install the engine guard. (
–
Remove screw cap
Gear oil
–
Mount and tighten fitting
–
Refill the coolant. (
Danger
Danger of poisoning Exhaust gases are toxic and inhaling them may result
in unconsciousness and/or death.
202720-10 –
–
Start the engine and check that it is oil-tight.
–
Switch off the engine.
–
Check the coolant level. (
Finishing work
–
Take a test ride.
–
Check the engine for leakage.
–
Check the gear oil level. (
–
Check the coolant level. (
–
Mount special tool
Engine assembly stand (61229001000) (
Engine fixing arm (56029002030) (
–
Mount the engine on special tool
202721-10
.
dm
p. 206)
.
dn
p. 81)
p. 40)
p. 65)
p. 63)
p. 64)
p. 62)
p. 35)
on the clutch cover and fill up with gear oil.
do
0.80 l (0.85 qt.)
.
do
p. 158)
When running the engine, always make sure there is sufficient ventila-
tion, and do not start or run the engine in an enclosed space without an
effective exhaust extraction system.
p. 157)
p. 161)
p. 157)
on engine work stand
1
.
1
M6 10 Nm (7.4 lbf ft)
p. 10)
Engine oil (15W/50) (
.
2
p. 209)
p. 208)
108
p. 202)