Sign In
Upload
Download
Table of Contents
Contents
Add to my manuals
Delete from my manuals
Share
URL of this page:
HTML Link:
Bookmark this page
Add
Manual will be automatically added to "My Manuals"
Print this page
×
Bookmark added
×
Added to my manuals
Manuals
Brands
KTM Manuals
Motorcycle
250 sxf 2016
Repair manual
KTM 250 sxf 2016 Repair Manual
Hide thumbs
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
146
147
148
149
150
151
152
153
154
155
156
157
158
159
160
161
162
163
164
165
166
167
168
169
170
171
172
173
174
175
176
177
178
179
180
181
182
183
184
185
186
187
188
189
190
191
192
193
194
195
196
197
198
199
200
201
202
203
204
205
206
207
208
209
210
211
212
213
214
215
216
217
218
219
220
221
222
223
224
225
226
227
228
229
230
231
232
233
234
235
236
237
238
239
240
241
242
243
244
245
246
247
248
249
250
251
252
253
254
255
256
257
258
259
260
261
262
263
264
265
266
267
268
269
270
271
272
273
274
275
276
277
278
279
280
281
282
283
284
285
286
287
288
289
290
291
292
293
294
295
296
297
298
299
300
301
302
303
304
305
306
Table Of Contents
307
page
of
307
Go
/
307
Contents
Table of Contents
Bookmarks
Table of Contents
Table of Contents
Means of Representation
Symbols Used
Formats Used
Safety Advice
Important Notes
Manufacturer and Implied Warranty
Operating and Auxiliary Substances
Spare Parts, Accessories
Serial Numbers
Chassis Number
Type Label
Engine Number
Raising the Motorcycle with a Lift Stand
Removing the Motorcycle from the Lift Stand
Starting
Starting the Motorcycle to Make Checks
Fork, Triple Clamp
Sx-F Eu
Air Suspension AER 48
Adjusting the Fork Air Pressure
Adjusting the Compression Damping of the Fork
Adjusting the Rebound Damping of the Fork
Bleeding the Fork Legs
Cleaning the Dust Boots of the Fork Legs
Removing the Fork Legs
Installing the Fork Legs
Removing the Fork Protector
Installing the Fork Protector
Servicing the Fork
Disassembling the Fork Legs
Disassembling the Air Cartridge
Disassembling the Shock Absorber Cartridge
Checking the Fork Legs
Fork/Triple Lamp
Assembling the Shock Absorber Cartridge
Assembling the Air Cartridge
Assembling the Fork Legs
Greasing the Steering Head Bearing
Removing the Lower Triple Clamp
Installing the Lower Triple Clamp
Checking the Steering Head Bearing Play
Adjusting the Play of the Steering Head Bearing
Changing the Steering Head Bearing
Sx-F Us
Disassembling the Piston Rod
Disassembling the Hydrostop Unit
Disassembling the Seal Ring Retainer
Assembling the Seal Ring Retainer
Assembling the Hydrostop Unit
Assembling the Piston Rod
Assembling the Cartridge
XC-F Us
Handlebar Position
Adjusting the Handlebar Position
Adjusting the Basic Position of the Clutch Lever
Checking the Throttle Cable Routing
Checking the Play in the Throttle Cable
Adjusting the Play in the Throttle Cable
Changing the Footrests
Adjusting the High-Speed Compression Damping of the Shock Absorber
Adjusting the Low-Speed Compression Damping of the Shock Absorber
Adjusting the Rebound Damping of the Shock Absorber
Measuring Rear Wheel Sag Unloaded
Checking the Static Sag of the Shock Absorber
Checking the Riding Sag of the Shock Absorber
Adjusting the Spring Preload of the Shock Absorber
Adjusting the Riding Sag
Removing the Shock Absorber
Installing the Shock Absorber
Checking the Shock Absorber Linkage
Servicing the Shock Absorber
Removing the Spring
Disassembling the Damper
Changing the Pilot Bushing
Checking the Damper
Removing the Heim Joint
Installing the Heim Joint
Assembling the Damper
Bleeding and Filling the Damper
Filling the Damper with Nitrogen
Installing the Spring (SX-F EU)
Installing the Spring (SX-F US)
Installing the Spring (XC-F US)
Checking the Swingarm Bearing for Play
Removing the Swingarm
Installing the Swingarm
Changing the Swingarm Bearing
Removing the Main Silencer
Installing the Main Silencer
Changing the Glass Fiber Yarn Filling of the Main Silencer
Exhaust
Removing the Air Filter Box Cover
Installing the Air Filter Box Cover
Removing the Air Filter
Installing the Air Filter
Cleaning the Air Filter and Air Filter Box
Sealing the Air Filter Box
Securing the Air Filter Box Cover
Opening the Filler Cap
Closing the Filler Cap
Removing the Seat
Mounting the Seat
Removing the Fuel Tank
Installing the Fuel Tank
Checking the Fuel Pressure
Changing the Fuel Pump
Changing the Fuel Filter
Changing the Fuel Screen
Removing the Front Fender
Installing the Front Fender
Removing the Start Number Plate
Installing the Start Number Plate
Checking the Tire Air Pressure
Checking the Tire Condition
Checking the Wheel Bearing for Play
Checking the Brake Discs
Checking the Spoke Tension
Removing the Front Wheel
Installing the Front Wheel
Changing the Front Brake Discs
Changing the Front Wheel Bearing
Removing the Rear Wheel
Installing the Rear Wheel
Changing the Rear Brake Discs
Changing the Rear Wheel Bearing
Checking the Chain Tension
Adjusting the Chain Tension
Checking the Chain, Rear Sprocket, Engine Sprocket and Engine Guide
Checking for Chain Dirt Accumulation
Cleaning the Chain
Changing the Drivetrain Kit
Changing the Main Fuse
Removing the Battery
Installing the Battery
Checking the Charging Voltage
Checking the Open-Circuit Current
Checking the Capacitor
Checking the Starter Relay
Checking the Front Brake Linings
Changing the Front Brake Linings
Checking the Free Travel of the Hand Brake Lever
Adjusting the Basic Position of the Hand Brake Lever
Checking the Front Brake Fluid Level
Adding Front Brake Fluid
Changing the Front Brake Fluid
Checking the Rear Brake Linings
Changing the Rear Brake Linings
Checking the Free Travel of Foot Brake Lever
Adjusting the Basic Position of the Foot Brake Lever
Checking the Rear Brake Fluid Level
Adding Rear Brake Fluid
Changing the Rear Brake Fluid
Removing the Engine
Installing the Engine
Engine Disassembly
Removing the Clutch Push Rod
Draining the Engine Oil
Removing the Oil Filter
Gear Position Sensor, Removing
Spark Plug, Removing
Removing the Valve Cover
Starter Motor, Removing
Positioning the Engine at Ignition Top Dead Center
Removing the Timing Chain Tensioner
Removing the Camshaft
Cylinder Head, Removing
Removing the Piston
Rotor, Removing
Starter Drive, Removing
Removing the Suction Pump
Water Pump Impeller, Removing
Clutch Cover, Removing
Removing the Clutch Discs
Removing the Clutch Basket
Removing Primary Gear/Timing Chain/Force Pump
Removing the Force Pump
Removing the Locking Lever
Shift Drum Locating Unit, Removing
Shift Shaft, Removing
Left Engine Case, Removing
Shift Rails, Removing
Spacer, Removing
Removing the Shift Drum
Shift Forks, Removing
Removing the Transmission Shafts
Removing the Crankshaft
Work on Individual Parts
Working on the Right Section of the Engine Case
Working on the Left Section of the Engine Case
Work on the Clutch Cover
Checking the Oil Pressure Regulator Valve
Checking the Lubrication System
Removing the Crankshaft Bearing Inner Race
Installing the Crankshaft Bearing Inner Race
Connecting Rod, Conrod Bearing, and Crank Pin, Changing
Checking the Crankshaft Run-Out at the Bearing Pin
Measuring the Crankshaft End Play
Removing the Drive Wheel of the Balancer Shaft
Installing the Drive Wheel of the Balancer Shaft
Cylinder - Nikasil Coating
Checking/Measuring the Cylinder
Piston, Checking/Measuring
Measuring the Piston/Cylinder Mounting Clearance
Checking the Piston Ring End Gap
Camshafts, Checking
Checking the Pivot Points of the Camshafts
Valves, Removing
Valves, Checking
Valve Springs, Checking
Checking the Valve Spring Seat
Checking the Cam Lever
Checking the Cylinder Head
Valves, Installing
Checking the Freewheel
Freewheel, Removing
Freewheel, Installing
Checking the Electric Starter Drive
Checking the Timing Assembly
Preparing the Timing Chain Tensioner for Installation
Clutch, Checking
Shift Mechanism, Checking
Preassembling the Shift Shaft
Main Shaft, Disassembling
Disassembling te Countershaft
Transmission, Checking
Main Shaft, Assembling
Countershaft, Assembling
Engine Assembly
Installing the Crankshaft
Installing the Transmission Shafts
Shift Forks, Installing
Installing the Shift Drum
Shift Rails, Installing
Left Engine Case, Installing
Spacer, Installing
Shift Shaft, Installing
Shift Drum Locating Unit, Installing
Locking Lever, Installing
Installing the Suction Pump
Installing the Timing Chain
Primary Gear, Installing
Installing the Clutch Basket
Installing the Clutch Discs
Clutch Cover, Installing
Water Pump Cover, Installing
Starter Drive, Installing
Installing the Rotor and Ignition Pulse Generator
Installing the Piston
Cylinder Head, Installing
Installing the Camshafts
Installing the Timing Chain Tensioner
Checking the Valve Clearance
Adjusting the Valve Clearance
Starter Motor, Installing
Installing the Valve Cover
Spark Plug, Installing
Gear Position Sensor, Installing
Installing the Oil Filter
Oil Screen, Installing
Installing the Clutch Push Rod
Removing the Engine from the Engine Assembly Stand
Checking/Rectifying the Fluid Level of the Hydraulic Clutch
Changing the Hydraulic Clutch Fluid
Cooling System
Checking the Antifreeze and Coolant Level
Checking the Coolant Level
Draining the Coolant
Refilling Coolant
Lubrication System
Oil Circuit
Checking the Engine Oil Level
Changing the Engine Oil and Oil Filter, Cleaning the Oil Screen
Adding Engine Oil
Checking the Engine Oil Pressure
Ignition System
Ignition Coil - Checking the Secondary Winding
Checking the Spark Plug Connector
Alternator - Checking the Stator Winding
Removing the Stator and Crankshaft Position Sensor
Installing the Stator and Ignition Pulse Generator
Throttle Valve Body
Adjusting the Idle Speed
Executing the Initialization Run
Technical Data
Engine Tolerance, Wear Limits
Engine Tightening Torques
Capacities
Chassis
Electrical System
Tires
Fork
Shock Absorber
Chassis Tightening Torques
Cleaning the Motorcycle
Storage
Putting into Operation after Storage
Service Schedule
All SX-F Models Wiring Diagram
XC-F US Wiring Diagram
Advertisement
Quick Links
1
Installing Cylinder Head
2
Installing Camshafts
3
Checking Valve Clearance
Download this manual
Table of
Contents
Previous
Page
Next
Page
1
2
3
4
5
Advertisement
Table of Contents
Need help?
Do you have a question about the 250 sxf 2016 and is the answer not in the manual?
Ask a question
Questions and answers
Related Manuals for KTM 250 sxf 2016
Motorcycle KTM 400 EXC Owner's Manual
Ktm owner's manual motorcycle 250 sx-f, 250 exc, 400 exc, 450 sx, xc, exc, 525 sx, xc (70 pages)
Motorcycle KTM 250 SX-F Owner's Manual
Ktm owner's manual motorcycle 250 sx-f, 450 sx-f (52 pages)
Motorcycle KTM 250 SX-F EU Owner's Manual
2012 (106 pages)
Motorcycle KTM 250 SX-F 2016 Owner's Manual
(118 pages)
Motorcycle KTM 250 SX-F 2017 Owner's Manual
(125 pages)
Motorcycle KTM 250 XC-F 2017 Setup Instructions
(22 pages)
Motorcycle KTM 250 SX-F 2020 Owner's Manual
(150 pages)
Motorcycle KTM 250 SX F PRADO 2020 Setup Instructions
(31 pages)
Motorcycle KTM 250 SX-F 2023 Owner's Manual
(152 pages)
Motorcycle KTM 250 SX-F 2023 Setup Instructions
(26 pages)
Motorcycle KTM 250 SX-F 2018 Owner's Manual
(120 pages)
Motorcycle KTM 250 SX-F 2021 Owner's Manual
(161 pages)
Motorcycle KTM 250 XC-F 2021 Setup Instructions
(31 pages)
Motorcycle KTM 250 SX-F 2019 Setup Instructions
(28 pages)
Motorcycle KTM 250 SX-F 2011 Setup Instructions
(14 pages)
Motorcycle KTM 250 SX-F 2024 Setup Instructions
(29 pages)
Related Products for KTM 250 sxf 2016
KTM 250 SXF2012
KTM 250 SX-F 2016
KTM 250 SX-F 2017
KTM 250 SX-F 2020
KTM 250 SX-F 2023
KTM 250 SX-F 2018
KTM 250 SX-F 2021
KTM 250 SX-F 2013
KTM 250 SX-F 2019
KTM 250 SX-F 2011
KTM 250 SX-F 2024
KTM 250 SX-F EU 2010
KTM 250 SX-F EU 2015
KTM 250 SX-F EU 2009
KTM 250 SX-F EU 2019
KTM 250 SX-F PRADO 2020
This manual is also suitable for:
250 scf 2016
250 sx-f 2011
250 sx-f musquin replica 2011
250 xc-f 2011
Table of Contents
Save PDF
Print
Rename the bookmark
Delete bookmark?
Delete from my manuals?
Login
Sign In
OR
Sign in with Facebook
Sign in with Google
Upload manual
Upload from disk
Upload from URL
Need help?
Do you have a question about the 250 sxf 2016 and is the answer not in the manual?
Questions and answers