Mitsubishi Electric MELSEC A Series User Manual
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Mitsubishi Electric MELSEC A Series User Manual

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MITSUBISHI ELECTRIC
MELSEC A Series
Programmable Controllers
User's Manual
(Hardware)
AnN/AnA/AnUCPU
01 08 2003
INDUSTRIAL AUTOMATION
MITSUBISHI ELECTRIC
IB(NA)66542
Version E

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  • Page 1 MITSUBISHI ELECTRIC MELSEC A Series Programmable Controllers User's Manual (Hardware) AnN/AnA/AnUCPU 01 08 2003 INDUSTRIAL AUTOMATION MITSUBISHI ELECTRIC IB(NA)66542 Version E...
  • Page 2 SAFETY PRECAUTIONS (Read these precautions before using.) When using Mitsubishi equipment, thoroughly read this manual and the associated manuals introduced in this manual. Also pay careful attention to safety and handle the module properly. These SAFETY PRECAUTIONS classify the safety precautions into two categories: "DANGER"...
  • Page 3 [DESIGN PRECAUTIONS] DANGER (2) When the PLC detects the following problems, it will stop calculation and turn off all output in the case of (a). In the case of (b), it will stop calculation and hold or turn off all output according to the parameter setting.
  • Page 4 [DESIGN PRECAUTIONS] DANGER When connecting a peripheral device to the CPU module or connecting a personal computer or the like to the intelligent function module to exercise control (data change) on the running PLC, configure up an interlock circuit in the sequence program to ensure that the whole system will always operate safely.
  • Page 5 [INSTALLATION PRECAUTIONS] CAUTION Use the PLC in an environment that meets the general specifications contained in this manual. Using this PLC in an environment outside the range of the general specifications could result in electric shock, fire, erroneous operation, and damage to or deterioration of the product. Hold down the module loading lever at the module bottom, and securely insert the module fixing latch into the fixing hole in the base unit.
  • Page 6 [WIRING PRECAUTIONS] DANGER Completely turn off the external power supply when installing or placing wiring. Not completely turning off all power could result in electric shock or damage to the product. When turning on the power supply or operating the module after installation or wiring work, be sure that the module's terminal covers are correctly attached.
  • Page 7 [STARTUP AND MAINTENANCE PRECAUTIONS] DANGER Do not touch the terminals while power is on. Doing so could cause shock or erroneous operation. Correctly connect the battery. Also, do not charge, disassemble, heat, place in fire, short circuit, or solder the battery. Mishandling of battery can cause overheating or cracks which could result in injury and fires.
  • Page 8 [STARTUP AND MAINTENANCE PRECAUTIONS] CAUTION The online operations conducted for the CPU module being operated, connecting the peripheral device (especially, when changing data or operation status), shall be conducted after the manual has been carefully read and a sufficient check of safety has been conducted. Operation mistakes could cause damage or problems with of the module.
  • Page 9 Japanese Manual Version IB(NA)68438-H This manual confers no industrial property rights or any rights of any other kind, nor does it confer any patent licenses. Mitsubishi Electric Corporation cannot be held responsible for any problems involving industrial property rights which may occur as a result of using the contents noted in this manual.
  • Page 10 This manual describes EMC DIRECTIVE AND LOW-VOLTAGE INSTRUCTION, the handling precautions, and error codes of the following CPUs: A1NCPU(P21(-S3)/R21), A2NCPU(P21(-S3)/R21), A2NCPU(P21/R21)-S1(-S4), A3NCPU(P21(-S3)/R21) (abbreviated to AnNCPU in this manual) A2ACPU(P21(-S3)/R21), A2ACPU(P21/R21)-S1(-S4), A3ACPU(P21(-S3)/R21) (abbreviated to AnACPU in this manual) A2UCPU, A2UCPU-S1, A3UCPU, A4UCPU (abbreviated to AnUCPU in this manual) AnNCPU, AnACPU, and AnUCPU are generically abbreviated to CPU in this manual.
  • Page 11 AnSHCPU/AnACPU/AnUCPU/QCPU-A(A mode) Programming Manual (Dedicated Instructions) (IB-66251) This manual describes the instructions that are expanded for dedicated use with the A2ACPU(S1), A3ACPU, A2UCPU(S1), A3UCPU, and A4UCPU. AnACPU/AnUCPU Programming Manual (AD57 Control Instructions) (IB-66257) This manual describes sequence program instructions used to control the AD57(S1)/AD58 CRT/LCD controllers with the A2ACPU(S1), A3ACPU, A2UCPU(S1), A3UCPU, and A4UCPU.

  • Page 12: Table Of Contents

    CONTENTS 1.SPECIFICATIONS .......................1 1.1 SPECIFICATIONS......................1 2.Performance Specifications.....................2 2.1 CPU Module Performance Specifications..............2 2.1.1 AnNCPU Module Performance Specifications.............2 2.1.2 AnACPU Module performance specifications ............4 2.1.3 AnUCPU Module Performance Specifications.............7 3.EMC DIRECTIVE AND LOW-VOLTAGE INSTRUCTION..........9 3.1 Requirements for Compliance to EMC Directive (89/336/EEC).........9 3.1.1 EMC standards......................9 3.1.2 Installation inside the control cabinet..............
  • Page 13 5.3.1 Input/output combined module specifications.............79 5.3.2 Input/output combined module connections............81 6.ERROR CODES ........................84 6.1 Error Code List for AnNCPU..................84 6.2 Error Code List for AnACPU..................94 6.3 Error Code List for AnUCPU..................112 7. TRANSPORTATION PRECAUTIONS ............... 134 7.1 Controlled Models...................... 134 7.2 Transport Guidelines ....................

  • Page 14: Specifications

    1. SPECIFICATIONS 1.1 SPECIFICATIONS Table 1.1 General specification Item Specifications Ambient operating 0 to 50 °C temperature Ambient storage −20 to 75 °C temperature Ambient operating 10 to 90 % RH, No-condensing humidity Ambient storage 10 to 90 % RH, No-condensing humidity No.

  • Page 15: Performance Specifications

    2. Performance Specifications 2.1 CPU Module Performance Specifications 2.1.1 AnNCPU Module Performance Specifications Table 2.1 shows the memory capacities of the CPU modules and the performance of their devices. Table 2.1 Performance Specifications Performance Item A1NCPU A2NCPU A2NCPU-S1 A3NCPU Control system Stored program, repeated operation I/O control mode Refresh / direct mode selectable...
  • Page 16 Table 2.1 Performance Specifications (Continued) Performance Item A1NCPU A2NCPU A2NCPU-S1 A3NCPU Watchdog error supervision Self-diagnosis Memory error detection, CPU error detection, I/O error detection, battery error detection, etc. Operation mode at error Stop or continue selectable occurrence Output mode a switching at Selection of re-output of operation state before STOP (default)/output after STOP operation execution...

  • Page 17: Anacpu Module Performance Specifications

    2.1.2 AnACPU Module performance specifications Table 2.2 shows the performance specifications of the AnACPU module. Since the valid range for setting each device differs, use caution when a previous system FD, peripheral devices or an AnACPU compatible system FD are used. Table 2.2 CPU Module Performance Specifications Performance Item...
  • Page 18 Table 2.2 CPU Module Performance Specifications (continued) Performance Item Remarks A2ACPU A2ACPU-S1 A3ACPU 6k steps Main sequence program Set in parameters. (Can be set to capacity (Can be set to max. 14k steps max. 30k steps) Sub-sequence program 0 to 30k steps Absent Set in parameters.
  • Page 19 Table 2.2 CPU Module Performance Specifications (continued) Performance Item Remarks A2ACPU A2ACPU-S1 A3ACPU A2ACPU : 0.4 A2ACPU-S1 : 0.4 A3ACPU : 0.6 A2ACPUP21(S3) A2ACPUP21-S1 A3ACPUP21(S3) Current consumption Differs according to : 1.0 (S4) : 1.0 : 1.0 memory cassette. A2ACPUR21 A2ACPUR21-S1 A3ACPUR21 : 1.4...

  • Page 20: Anucpu Module Performance Specifications

    2.1.3 AnUCPU Module Performance Specifications This section explains the performance specifications and devices of the AnUCPU. Table 2.3 Performance Specifications Performance Item Remarks A2UCPU A2UCPU-S1 A3UCPU A4UCPU Control system Stored program, repeated operation Instructions to enable partial I/O control method Refresh method direct I/O are available.
  • Page 21 Table 2.3 Performance Specifications (continued) Performance Item Remarks A2UCPU A2UCPU-S1 A3UCPU A4UCPU Output mode switching Selection of re-output of operation state before STOP Set in parameters. (default)/output after operation execution STOP → RUN Watchdog timer (watchdog timer 200 msec fixed) Self-diagnostic Memory error detection, CPU error detection, I/O error functions...

  • Page 22: Emc Directive And Low-Voltage Instruction

    EN50081-2 and prEN50082-2 as applicable in the EMC directive. Failure to comply with these instructions could lead to impaired EMC performance of the equipment and as such Mitsubishi Electric Corporation can accept no liability for such actions. 3.1.1 EMC standards...

  • Page 23: Installation Inside The Control Cabinet

    Specifications Test Item Test Description Standard Values EN61000-4-2 Immunity test by applying 4kV contact discharge Static electricity static electricity to the 8kV air discharge immunity *2 module enclosure. EN61000-4-4 Immunity test by applying First transient burst noise to the power burst noise line and signal cable., 2kV ENV50140...
  • Page 24 (d) Earth the control cabinet with a thick wire so that a low impedance connection to ground can be ensured even at high frequencies. (22mm2 wire or thicker is recommended.) (e) Holes made in the control cabinet must be 10cm (3.94in.) diameter or less.

  • Page 25: Cables

    3.1.3 Cables The cables led from the control cabinet contain a high frequency noise element and outside the control panel these cables act as antennae and radiate noise. The cables connected to input/output modules or special modules which leave the control panel must always be shielded cables.
  • Page 26 (1) Shield earthing When a shield of the shielded cable is earthed to the cabinet body, please ensure that the shield contact with the body is over a large surface area. If the cabinet body is painted it will be necessary to remove paint from the contact area. All fastenings must be metallic and the shield and earthing contact must be made over the largest available surface area.
  • Page 27 (3) Ethernet module (a) Always earth the AUI cable connected to the A1SJ71E71-B5. The AUI is a shielded cable so remove the outer insulation and connect to earth the exposed shield section using as wide a surface area as possible in the manner shown below. AUI cable Shield (b) Always use a triaxial cable for the coaxial cable connected to the...
  • Page 28 External wiring cable (2m to 10m (6.56 ft. to 32.81 ft.)) Drive unit (c) Ferrite core and cable clamp types and required quantities 1) Cable clamp Type : AD75CK (Mitsubishi Electric) 2) Ferrite core Type : ZCAT3035-1330 (TDK ferrite core) 3) Required quantity...

  • Page 29: Power Supply Module

    3.1.4 Power supply module The precautions required for each power supply module are described below. Always observe the items noted as precautions. Model Precautions Always ground the LG and FG terminals A1NCPU (Power supply), A61P, A62P after short-circuiting them. Use the 24VDC panel power equipment A63P conforming to the EU Directive.

  • Page 30: Noise Filter (Power Supply Line Filter)

    3.1.6 Noise filter (power supply line filter) The noise filter (power supply line filter) is a device effective to reduce conducted noise. Except some particular models described in Section 9.1.3 (5), installation of a noise filter onto the power supply lines is not necessary. However conducted noise can be reduced if it is installed.

  • Page 31: Requirement To Conform To The Low-Voltage Instruction

    3.2 Requirement to Conform to the Low-Voltage Instruction The low-voltage instruction, one of the European Instructions, is now regulated. The low-voltage instruction require each device which operates with power supply ranging from 50 V AC to 1000 V and 75 V DC to 1500 V to satisfy necessary safety items.

  • Page 32: Power Supply

    (3) CPU module, memory cassette, base unit Conventional models can be used for these modules, because they only have a 5VDC circuit inside. (4) Special module Conventional models can be used for the special modules including analog module, network module, and positioning module, because the rated voltage is 24VDC or less.

  • Page 33: Control Box

    3.2.4 Control box Because the PLC is an open device (a device designed to be stored within another module), be sure to use it after storing in the control box. (1) Electrical shock prevention In order to prevent persons who are not familiar with the electric facility such as the operators from electric shocks, the control box must have the following functions : (a) The control box must be equipped with a lock so that only the...

  • Page 34: Module Installation

    3.2.5 Module installation (1) Installing modules contiguously In A series PCs, the left side of each I/O module is left open. When installing an I/O module to the base, do not make any open slots between any two modules. If there is an open slot on the left side of a module with 100/200VAC rating, the printed board which contains the hazardous voltage circuit becomes bare.

  • Page 35: Loading And Installation

    4. LOADING AND INSTALLATION 4.1 Installing Modules 4.1.1 Precautions for handling of modules This section describes the precautions that must be taken when handling the CPU, I/O modules, special function modules, power supply module, base units, etc. (1) Module enclosure, memory cassette, terminal block connectors and pin connectors are made of resin;...

  • Page 36: Precautions Relating To The Installation Of The Base Unit

    (4) Places where corrosive or inflammable gas exists. (5) Places where a large amount of dust, iron powder and other conductive powder, oil mist, salt or organic solvent exists. (6) Places exposed to direct sunlight. (7) Places where a strong electric or magnetic field exists. (8) Places where mechanical vibrations or impacts are transmitted directly to the module body.
  • Page 37 (2) A wiring conduit should be provided if required. If its clearance above or below the programmable controller is less than indicated in the figure above, observe the following points: (a) If the wiring conduit is installed above the programmable controller, its height must be no greater than 50 mm (1.97in.) to ensure good ventilation.
  • Page 38 (3) Unit mounting orientation (a) Since the PC generates heat, mount it in a well-ventilated location and in the orientation shown below. (b) Do not mount it in either of the orientations shown below. Vertical Flat (4) Mount base units on a flat surface. If the mounting surface is uneven, this may strain the printed circuit boards and cause malfunctions.

  • Page 39: The View Of A Fail-Safe Circuit

    4.2 The view of a Fail-safe Circuit When the programmable controller is switched ON/OFF, the outputs may temporarily be incorrect due to the delay time and difference between the start-up time of the programmable controller's power supply and that of the external power supply for process control (especially if it is DC).
  • Page 40 The next page shows an example of the system design circuits, based on the considerations described above. Install a safety circuit external to the PC that keeps the entire DANGER system safe even when there are problems with the external power supply or the PC module.
  • Page 41 (1) System design circuit example AC system AC/DC system Power supply Power supply Transformer Transformer DC power supply Fuse Fuse established signal input DC power M9006 Start/stop circuit M9006 supply Can be started M9039 (-)(+) by turning ON of M9039 Fuse RA1, which is the The setting for TM...
  • Page 42 (2) Fail-safe measures to cover the possibility of PC failure Problems with a CPU or memory can be detected by the self diagnosis function. However, problems with I/O control area may not be detected by the CPU. In such cases, all I/O points turn ON or OFF depending on a condition of problem, and normal operating conditions and operating safety cannot sometimes be maintained.

  • Page 43: Power Supply Connection

    4.3 Power Supply Connection 4.3.1 Performance Specification for Power Supply Modules (1) Normal power supply module Table 4.1 Power Supply Module Specifications Specifications Item A61P A62P A63P A65P A66P A67P Power I/O module Base unit supply Power supply module loading slot loading loading position module...
  • Page 44 Table 4.1 Power Supply Module Specifications Specifications Item A61P A62P A63P A65P A66P A67P Applicable wire size 0.75 to 2 mm V1.25-3, V1.25-4, V1.25-YS V1.25-YS Applicable V1.25-4,V1.25-YS4A,V2-S4,V2-YS4A solderless terminal V2-S3, V2-S4, V2-YS3A V2-YS4A Applicable tightening torque: N cm 250 (H) × 250 (H) ×...
  • Page 45 (2) Power supply module for CE marking Table 4.2 Power Supply Module Specifications Specifications Item A61PEU A62PEU Base unit loading Power supply module loading slot position +10% 100-120 / 200-240 VAC -15% Input voltage (85 to 264 VAC) 50/60 Hz ±5 % Input frequency Input voltage distortion Within 5% (See Section 4.4)
  • Page 46 POINTS *1 : Overcurrent protection (a) The overcurrent protection device shuts off the 5VDC, 24VDC ladder and stops the system if the current flowing in the ladder exceeds the specified value. When this device is activated, the power supply module LED is switched off or dimly lit.

  • Page 47: Part Identification And Setting Of Power Supply Module

    4.3.2 Part identification and setting of Power Supply Module The names and descriptions of each of the parts of the power supply modules are given below. (1) Names and description of parts of the A61P, A61PEU module Module fixing hook Hook for fixing the module to the base unit.
  • Page 48 (2) Names and description of parts of the A62P, A62PEU and A65P modules Module fixing hook Hook for fixing the module to the base unit. "POWER" LED LED for indicating 5 VDC power. Power fuse, fuse holder 4 A cartridge fuse for AC input power is secured by the fuse holder.
  • Page 49 (3) Names and description of parts of the A63P and A67P modules Module fixing hook Hook for fixing the module to the base unit. "POWER" LED LED for indicating 5 VDC power. Power fuse, fuse holder Cartridge fuse for DC input power is fixed by the fuse holder. The rating for the fuses are as follows.
  • Page 50 (4) Names and description of parts of the A66P module Module fixing hook Hook for fixing the module to the base unit. "POWER" LED LED for indicating 5 VDC power. Power fuse, fuse holder 4 A cartridge fuse for AC input power is secured by the fuse holder.
  • Page 51 (5) Setting For A61P, A61PEU, A62P, A62PEU, A65P or A66P, the input voltage range, 100V or 200V, must be specified by placing a jumper (supplied) across two terminals as described below: Remove the terminal cover from the power supply module. Remove the pair of terminal screw, (2) or (3), according to the supply voltage range (1) used.

  • Page 52: Power Supply Connection

    4.3.3 Power Supply Connection Observe the following precautions for power supply wiring. (1) Provide separate wiring systems for the PC power, I/O devices, and operating devices as shown below. If the wiring is influenced by excessive noise, connect an isolation transformer.
  • Page 53 (4) Do not bind 100VAC and 24VDC wires together with main circuit (high tension and large current) wires or I/O signal wires nor place them near each other. Provide 100mm (3.94 inch) clearance between the wires if possible. (5) As a measure against surges caused by lightning, insert a lightning surge absorber as shown below.
  • Page 54 (6) The following is an example of wiring of power supply and grounding wires to main base unit and extension base units. Main base unit (A38B) A62P 100/110 VAC 100/200 VAC SHORT 100 VAC SHORT Fuse 200 VAC 24 VDC OUTPUT 24 GDC 24 VDC...

  • Page 55: Precaution When Connecting The Uninterruptive Power Supply (Ups)

    POINTS (1) Use thick wires (MAX. 2mm ) possible for the 100/200VAC and 24VDC power supply, and twist the wires from connected terminals. When a solderless terminal is used, use a solderless terminal with an insulation sleeve to prevent short-circuit if the terminal screw becomes loose. (2) When the LG and FG terminals are connected, they must be grounded.

  • Page 56: Part Identification

    4.5 Part Identification This section gives the names of each part of the CPU. 4.5.1 Part identification of AnNCPU, AnACPU, and AnUCPU (10) (11) A1NCPU Detail of A1NCPU terminals (13) (14) (12) (12) (11) (11) A2NCPU(S1) A3NCPU A2ACPU(S1) A3ACPU A2UCPU(S1) A3U, A4UCPU...
  • Page 57 (1) "POWER" LED The "POWER" LED lights when the AC power is switched on and the 5/24 VDC output is normal. (2) Fuse holder Holder for the fuse that protects the AC side (3) Spare fuse box A spare fuse for the power supply is stored on the rear face of the cover (4) Power terminal block (A) Power input terminal The power input terminal used to connect the 100VAC or 200VAC...
  • Page 58 POINT Discrepancies between the voltage setting and the actual power supply voltage will have the following consequences: Power Supply Voltage 100VAC 200VAC The power supply module is Set to 100VAC (shorting  destroyed (no abnormality in the strip connected at (2)) CPU) There is no abnormality Set to 200VAC (shorting...
  • Page 59 (8) RESET key switch RESET : Hardware reset. Used to reset the CPU after an operation error and to initialize operation. LATCH : Sets all data in the latch area defined in the parameter CLEAR settings to "OFF" or "0" (valid only when the RUN/STOP key switch is turned to STOP).
  • Page 60 (10) Memory card area This is the section where the memory card is installed and the memory protect setting is made. It is provided with a cover. (11) RS-422 connector The connector for peripheral device connection. Fitted with a cover when not in use. (12) Memory cassette loading connector Used to connect the memory cassette to the CPU.

  • Page 61: Part Identification Of Anncpup21/R21, Anacpup21/R21

    4.5.2 Part identification of AnNCPUP21/R21, AnACPUP21/R21 This section gives the names of those parts of the AnNCPUP21/R21 and AnACPUP21/R21 that relate to the data link function. For the names of other parts, such as the RUN/STOP key switch, refer to Section 4.5.1. (16) (15) (18)
  • Page 62 (15) LEDs for indicating operation status and errors LED Name Description Description Name Comes ON when the data link is normal. Remains ON while data is sent. Remains ON while data is Not used received. (These LEDs flash during execution of Not used (always OFF) data link.
  • Page 63 (17) Mode select switch By switching mode, the following functions are available: Setting Name Description Number Automatic return is set during normal Online operation. Automatic return is not set during normal Online operation. Online The host station is disconnected. Used to perform a line check on the optical fiber cables or coaxial cables in the forward Forward loop loop (for normal data link) throughout the...
  • Page 64 (18) Connectors for connecting opeical fiber cables Connect the cables as illustrated below: Forward loop send Reverse loop send Reverse loop receive Forward loop receive ← Front ← Front ← Front OUT IN OUT IN OUT IN Front Master station Equipment No.

  • Page 65: I/O Module Specifications And Connections

    5. I/O MODULE SPECIFICATIONS AND CONNECTIONS This section presents the specifications and wiring drawings for each of the A series I/O modules. 5.1 Input Modules 5.1.1 Input module specifications Maximum Operating Voltage Number Rated Simultaneous ON Input Model Input Type Input Input Point Points/M...
  • Page 66 Input Response Time Common Internal Number of External Terminal Current Occupied Connections OFF to ON ON to OFF Arrangement Consumption I/O Points terminal 16 points/ 0.055A 16 points block common connector terminal 32 points/ block 0.11A 32 points common 15msec or 25msec or connector less...
  • Page 67 (From front page) Maximum Operating Voltage Number Rated Simultaneous ON Input Model Input Type Input Input Point Points/M Current Voltage (Percentage Voltage Voltage odule Simultaneous ON) 3.5mA 5VDC (TYP) 3.5VDC 1.1VDC 5.5mA or higher or lower (MAX) 12VDC Sensor input (TYP) AX71 32 points...
  • Page 68 Input Response Time Common Internal Number of External Terminal Current Occupied Connections OFF to ON ON to OFF Arrangement Consumption I/O Points terminal 1.5msec or 3msec block 0.11A 32 points less less connector 10msec or 10msec or 8points/ less less common [TYP] terminal...

  • Page 69: Input Module Connections

    5.1.2 Input module connections Model Rated Input Voltage Model Rated Input Voltage AX10 100-120 VAC AX11 100-120 VAC AX20 200-240 VAC AX21 200-240 VAC Vacant Vacant Vacant Vacant are connected internally. , and are connected internally. Model Rated Input Voltage Model Rated Input Voltage AX40...
  • Page 70 Model Rated Input Voltage AX42 12/24 VDC Vacant Vacant Vacant Vacant − Vacant Vacant * The figure above indicates (the first half 32 points). The connections for (the latter half 32 points) are the same as for (regard X00 to X1F as X20 to X3F). are connected internally.
  • Page 71 Model Rated Input Voltage Model Rated Input Voltage AX50-S1 48 VDC AX60 100/110/125 VAC − − COM1 + − − + − COM2 Vacant − Vacant Vacant Vacant Model Rated Input Voltage Model Rated Input Voltage AX60-S1 100/110/125 VDC AX70 5/12/24 VDC •...
  • Page 72 Model Rated Input Voltage Model Rated Input Voltage (10) (11) AX71 5/12/24 VDC AX80 12/24 VDC AX80E • Sensor (source) 12/24 VDC − COM1 • Open collector (sink) + − − 12/24 VDC COM2 12/24 VDC • Open collector (sink) −...
  • Page 73 Model Rated Input Voltage (14) AX82 12/24 VDC − + − Vacant Vacant * The figure above indicates (the first half 35 points). The connections for (the latter half 32 points) are the same as for (regard X00 to X1F as X20 to X3F). , and are connected internally.
  • Page 74 Model Rated Input Voltage (15) AX31 12/24 VAC 12/24 VDC Vacant + − Vacant − , and are connected internally. Model Rated Input Voltage (16) AX31-S1 24 VDC + − Vacant − Vacant , and are connected internally.

  • Page 75: Output Modules

    5.2 Output Modules 5.2.1 Output module specifications Input Response No. of Rated Max. Load Current Time Model Output Type Points/ Load Module Voltage OFF to ON to Per Point Common AY10 Contact output Contact output 16A/all AY10A (All points points independent) 16 points AY11...
  • Page 76 External Number Power Common Internal External Surge Fuse Error Supply Terminal Current Connections Suppression Rating Display Occupied (TYP Arrangement Consumption I/O Points 24VDC) Current terminal 8 points/ block common connector None terminal No common block (all points connector independent) None 0.115A 16 points terminal...
  • Page 77 (From front page) Input Response No. of Rated Max. Load Current Time Model Output Type Points/ Load Module Voltage OFF to ON to Per Point Common AY41 1.6A 32 points 0.1A AY41P AY42 *1 0.1A AY42-S1 (1.6A) AY42-S3 0.1A *5 64 points AY42-S4 Transistor...
  • Page 78 External Number Power Common Internal External Surge Fuse Error Supply Terminal Current Connections Suppression Rating Display Occupied (TYP Arrangement Consumption I/O Points 24VDC) Current terminal 0.02A 16 points/ Cramp diode None None 0.23A 32 points block common 0.03A connector 0.34A None None 32 points...
  • Page 79 (From front page) Input Response No. of Rated Max. Load Current Time Model Output Type Points/ Load Module Voltage OFF to ON to Per Point Common 2msec of 2msec less AY80 0.5A of less (resistive Transistor output 16 points 12/24VDC load) (source type) 0.5msec...
  • Page 80 External Number Power Common Internal External Surge Fuse Error Supply Terminal Current Connections Suppression Rating Display Occupied (TYP Arrangement Consumption I/O Points 24VDC) Current Display Varistor 2A *6 0.06A terminal 8 points/ block 0.115A 16 points common connector Surge None None 0.11A absorbing...

  • Page 81: Output Module Connections

    5.2.2 Output module connections Model Rated Input Voltage Model Rated Input Voltage AY10 AY10A 24 VDC/240 VAC AY11 24 VDC AY11A 240 VAC AY11E AY11AEU AY11EEU External load power supply External load power supply External load power supply External load power supply External load power supply...
  • Page 82 Model Rated Input Voltage Model Rated Input Voltage AY13 AY15EU 240 VAC/24 VDC AY13E 12 VDC/240 VAC AY13EEU COM1 COM1 External load External load power supply power supply COM2 External load power supply COM2 External load power supply COM3 External load power supply COM3 External load...
  • Page 83 Model Rated Input Voltage Model Rated Input Voltage AY20EU 100/240 VAC AY22 100/240 VAC COM1 100/200 VAC COM2 100/200 VAC Vacant Vacant Model Rated Input Voltage Model Rated Input Voltage AY23 100/240 VAC AY40 AY40P 12/24 VDC AY50 COM1 100/200 VAC 12/24 VDC −...
  • Page 84 Model Rated Input Voltage Model Rated Input Voltage (10) AY40A 12/24 VDC AY41 12/24 VDC AY41P 12/24 VDC + − + − + − + − + − + − + − + − 12/24 VDC + − + − 12/24 VDC + −...
  • Page 85 Model Rated Input Voltage Model Rated Input Voltage (12) AY42 AY42-S4 12/24 VDC (11) AY42-S1 12/24 VDC AY42-S3 Vacant Vacant Vacant Vacant Vacant Vacant Vacant Vacant 12/24 VDC Vacant COM1 − − 12/24 VDC Vacant COM1 * The figure above indicates (the first * The figure above indicates (the first...
  • Page 86 Model Rated Input Voltage Model Rated Input Voltage (14) (13) AY51 AY60 24 (12/48) VDC 12/24 VDC AY51-S1 When load voltage is 24 VDC 24 VDC − 12/24 VDC + − 12/24 VDC When load voltage is 12/48 VDC 24 VDC * −...
  • Page 87 Model Rated Input Voltage Model Rated Input Voltage (17) (18) AY60S 24/48 (12) VDC AY70 5/12 VDC When load voltage is 24/48 VDC 24 VDC 5/12 VDC − 24/48 VDC − TTL, CMOS logic When load voltage is 12 VDC 24/48 VDC * 5/12 VDC + −...
  • Page 88 Model Rated Input Voltage Model Rated Input Voltage (22) (21) AY81 AY82EP 12/24 VDC 12/24 VDC AY81EP + − 12/24 VDC + − + − 12/24 VDC Vacant Vacant * The figure above indicates (the first half 32 points). The connections for (the latter half 32 points) are the same as for (regard Y00 to Y1F as Y20 to Y3F).
  • Page 89 Model Rated Input Voltage (23) AY72 5/12 VDC Load connection TTL, CMOS logic Vacant Vacant Vacant Vacant Vacant Vacant Vacant Vacant 5/12 VDC 5/12 VDC − − 5/12 VDC 5/12 VDC 5/12 VDC 5/12 VDC * The figure above indicates (the first half 32 points).
  • Page 90 MEMO...

  • Page 91: Input/Output Combined Modules

    5.3 Input/Output Combined Modules 5.3.1 Input/output combined module specifications Operating Voltage Number Rated Isolation Input Model Input Type of Points/ Input Method Current Module Voltage Voltage Voltage Dynamic 64 points 7VDC 3VDC  A42XY Photocoupler scan higher lower 12/24VDC insulation input 9.5VDC or 6VDC...
  • Page 92 Input Response Time Maximum Simultaneous ON Common Input External Input Point Terminal Display Connections OFF to ON ON to OFF (Percentage Arrangement Simultaneous ON) 16msec 16msec  16-pin connector less less LED display 10msec 10msec 40-pin connector 30 points/ × 2 less less common...

  • Page 93: Input/Output Combined Module Connections

    5.3.2 Input/output combined module connections Model Rated Input Voltage Rated Load Voltage Pin Arrangement A42XY 12/24 VDC 12/24 VDC Error! Pin No. Input terminals Internal control circuit Seen from front face of the module XSCN0 XSCN1 Internal XSCN2 control Internal XSCN3 circuit scan at...
  • Page 94 Model Rated Input Voltage Rated Load Voltage Pin Arrangement A42XY 12/24 VDC 12/24 VDC Output side Pin No. Output terminals Internal control circuit Seen from front face YSCN0 of the module YSCN1 Internal YSCN2 control Internal Signal Signal YSCN3 circuit scan at Name Name...
  • Page 95 Model Rated Input Voltage Rated Load Voltage AH42 12/24 VDC 12/24 VDC 1B20 1A20 2B20 2A20 1B19 1A19 2B19 2A19 1B18 1A18 2B18 2A18 1B17 1A17 2B17 2A17 1B16 1A16 2B16 2A16 1B15 1A15 2B15 2A15 1B14 1A14 2B14 2A14 1B13 1A13 2B13...

  • Page 96: Error Codes

    6. ERROR CODES If an error occurs in the RUN mode, an error display or error code (including a step number) is stored in the special register by the self-diagnostic function. The error code reading procedure and the causes of and corrective actions for errors are shown below.

  • Page 97: Error Code List For Anncpu

    Table 6.1 Error Code List for AnNCPU (Continue) Error Error Code Error and Cause Corrective Action Message States (D9008) "MISSING Stop (1) There is no Write instruction END INS." at the end of program. ( FEND ) instruction in (Checked at STOP →...
  • Page 98 Table 6.1 Error Code List for AnNCPU (Continue) Error Error Code Error and Cause Corrective Action Message States (D9008) "CAN’T Stop (5) The number of the Read the error step by use EXECUTE(P) of peripheral equipment and instructions is " (Checked at correct the program at that different from that of the step.
  • Page 99 Table 6.1 Error Code List for AnNCPU (Continue) Error Error Code Error and Cause Corrective Action Message States (D9008) "CHK Stop (1) Instructions (including Check the program in the FORMAT NOP ) except LD X , instruction circuit ERR" LDI X , AND X block according to items (1) (Checked at ANI X...
  • Page 100 Table 6.1 Error Code List for AnNCPU (Continue) Error Error Code Error and Cause Corrective Action Message States (D9008) "CAN’T Stop (1) Although the interrupt (1) Check for the presence EXECUTE module is used, there is of interrupt program (I)" (Checked no number of interrupt which corresponds to at the...
  • Page 101 Table 6.1 Error Code List for AnNCPU (Continue) Error Error Code Error and Cause Corrective Action Message States (D9008) "RAM Stop The CPU has checked if Since this CPU hardware ERROR" write and read operations error, consult Mitsubishi (Checked at can be performed properly representative.
  • Page 102 Table 6.1 Error Code List for AnNCPU (Continue) Error Error Code Error and Cause Corrective Action Message States (D9008) "WDT Stop The CPU is executing an Since the program is in an ERROR" endless loop. endless lop due to the (Checked continuously) instructions, check the...
  • Page 103 Table 6.1 Error Code List for AnNCPU (Continue) Error Error Code Error and Cause Corrective Action Message States (D9008) "SP. UNIT Stop Since this is an accessed When the FROM DOWN" special function module instruction is (Checked at error, consult Mitsubishi the execution representative.
  • Page 104 Table 6.1 Error Code List for AnNCPU (Continue) Error Error Code Error and Cause Corrective Action Message States (D9008) "SP. UNIT Stop Access (execution of Read the error step by use ERROR" of peripheral equipment, FROM (Checked at Contin and check and correct the instruction) has been made the execution content of...
  • Page 105 Table 6.1 Error Code List for AnNCPU (Continue) Error Error Code Error and Cause Corrective Action Message States (D9008) "MAIN CPU Stop (1) INT instruction (1) Because the DOWN" processed in instruction cannot be (Interrupt microcomputer program used in the fault) area.
  • Page 106 6.2 Error Code List for AnACPU The causes and corrective actions for error code, error message and detailed error with AnACPU are shown below. Table 6.2 Error Code List for AnACPU Detailed Error Error Error Code Error and Cause Corrective Action Massage Code States...

  • Page 107: Error Code List For Anacpu

    Table 6.2 Error Code List for AnACPU (Continue) Detailed Error Error Error Code Error and Cause Corrective Action Massage Code States (D9008) (D9091) "INSTRCT STOP (1) Index qualification Read the error step CODE is specified for the using a peripheral ERR"...
  • Page 108 Table 6.2 Error Code List for AnACPU (Continue) Detailed Error Error Error Code Error and Cause Corrective Action Massage Code States (D9008) (D9091) "PARAMET STOP Capacity settings of the Read parameters in the main and sub CPU memory, check the ERROR"...
  • Page 109 Table 6.2 Error Code List for AnACPU (Continue) Detailed Error Error Error Code Error and Cause Corrective Action Massage Code States (D9008) (D9091) "MISSING STOP Write the END INS" instruction at the end of ( FEND ) instruction is (Checked the main program.
  • Page 110 Table 6.2 Error Code List for AnACPU (Continue) Detailed Error Error Error Code Error and Cause Corrective Action Massage Code States (D9008) (D9091) "CAN'T STOP (1) Read the error step (1) The EXECUTE using a peripheral instruction was (P)" device, check included in the (Checked contents and correct...
  • Page 111 Table 6.2 Error Code List for AnACPU (Continue) Detailed Error Error Error Code Error and Cause Corrective Action Massage Code States (D9008) (D9091) "CAN'T STOP Read the error step EXECUTE using a peripheral instruction was (P)" device and delete the included in the program (Checked instruction...
  • Page 112 Table 6.2 Error Code List for AnACPU (Continue) Detailed Error Error Error Code Error and Cause Corrective Action Massage Code States (D9008) (D9091) "CHK STOP Format of the block Check the program of FORMAT shown below, which is ERR" provided before the instruction and (Checked instruction...
  • Page 113 Table 6.2 Error Code List for AnACPU (Continue) Detailed Error Error Error Code Error and Cause Corrective Action Massage Code States (D9008) (D9091) "CAN'T STOP Read the error step IRET EXECUTE using a peripheral device instruction was given (I)" and delete the IRET outside of the interrupt (Checked...
  • Page 114 Table 6.2 Error Code List for AnACPU (Continue) Detailed Error Error Error Code Error and Cause Corrective Action Massage Code States (D9008) (D9091) "OPE STOP The operation circuit Since this is CPU CIRCUIT for index qualification in hardware error, consult ERROR"...
  • Page 115 Table 6.2 Error Code List for AnACPU (Continue) Detailed Error Error Error Code Error and Cause Corrective Action Massage Code States (D9008) (D9091) "END NOT STOP Whole program of (1) Reset and run the EXECUTE" specified program CPU again. If the (Checked capacity was executed same error recurs,...
  • Page 116 Table 6.2 Error Code List for AnACPU (Continue) Detailed Error Error Error Code Error and Cause Corrective Action Massage Code States (D9008) (D9091)  "FUSE Stop or There is an output (1) Check the FUSE BREAK Continu module of which fuse is BLOWN indicator OFF"...
  • Page 117 Table 6.2 Error Code List for AnACPU (Continue) Detailed Error Error Error Code Error and Cause Corrective Action Massage Code States (D9008) (D9091) "SP.UNIT STOP Though an access was Since it is hardware DOWN" made to a special error of the special function module at function module to which execution of the...
  • Page 118 Table 6.2 Error Code List for AnACPU (Continue) Detailed Error Error Error Code Error and Cause Corrective Action Massage Code States (D9008) (D9091) "SP.UNIT STOP A special function Execute I/O assignment LAY.ERR." module is assigned as again using parameters an I/O module, or vice from the peripheral versa, in the I/O device according to the...
  • Page 119 Table 6.2 Error Code List for AnACPU (Continue) Detailed Error Error Error Code Error and Cause Corrective Action Massage Code States (D9008) (D9091) "SP.UNIT STOP The number of Reduce the number of LAY.ERR." modules of I/O loaded special function assignment registration modules.
  • Page 120 Table 6.2 Error Code List for AnACPU (Continue) Detailed Error Error Error Code Error and Cause Corrective Action Massage Code States (D9008) (D9091)  "LINK Continu (1) Data written to the (1) Write in parameters PARA. parameter areas of again and check. ERROR"...
  • Page 121 Table 6.2 Error Code List for AnACPU (Continue) Detailed Error Error Error Code Error and Cause Corrective Action Massage Code States (D9008) (D9091) "OPERATI Stop or (1) Station number Read the error step Continu specified by the using a peripheral ERROR"...
  • Page 122 Table 6.2 Error Code List for AnACPU (Continue) Detailed Error Error Error Code Error and Cause Corrective Action Massage Code States (D9008) (D9091) "OPERATI STOP (1) An instruction which (1) Read the error step cannot be executed using a peripheral ERROR"...
  • Page 123 Table 6.2 Error Code List for AnACPU (Continue) Detailed Error Error Error Code Error and Cause Corrective Action Massage Code States (D9008) (D9091)  "MAIN CPU STOP (1) The CPU (1) Take proper DOWN" malfunctioned due countermeasures for to noise. noise.
  • Page 124 6.3 Error Code List for AnUCPU The causes and corrective actions for error code, error message and detailed error with AnUCPU are shown below. *1 denotes those error codes that occur only with the AnUCPU. *2 denotes those error codes that occur only with the A4UCPU. Table 6.3 Error Code List for AnUCPU Detailed Error...

  • Page 125: Error Code List For Anucpu

    Table 6.3 Error Code List for AnUCPU (Continue) Detailed Error Error Error Code Error and Cause Corrective Action Massage Code States (D9008) (D9091) "INSTRCT STOP (1) Index qualification Read the error step CODE is specified for the using a peripheral ERR"...
  • Page 126 Table 6.3 Error Code List for AnUCPU (Continue) Detailed Error Error Error Code Error and Cause Corrective Action Massage Code States (D9008) (D9091) "PARAMET STOP Capacity settings of the Read parameters in the main and sub CPU memory, check the ERROR"...
  • Page 127 Table 6.3 Error Code List for AnUCPU (Continue) Detailed Error Error Error Code Error and Cause Corrective Action Massage Code States (D9008) (D9091) "MISSING STOP Write the END INS" instruction at the end of ( FEND ) instruction (Checked the main program. at STOP →...
  • Page 128 Table 6.3 Error Code List for AnUCPU (Continue) Detailed Error Error Error Code Error and Cause Corrective Action Massage Code States (D9008) (D9091) "CAN'T STOP The same device Eliminate the same EXECUTE number is used at two pointer numbers (P)" or more steps for the provided at the head of (Checked...
  • Page 129 Table 6.3 Error Code List for AnUCPU (Continue) Detailed Error Error Error Code Error and Cause Corrective Action Massage Code States (D9008) (D9091) "CAN'T STOP (3) Nesting level of the (1) Read the error step EXECUTE using a peripheral CALL , (P)"...
  • Page 130 Table 6.3 Error Code List for AnUCPU (Continue) Detailed Error Error Error Code Error and Cause Corrective Action Massage Code States (D9008) (D9091) "CHK STOP Instructions (including Check the program of FORMAT NOP ) other than ERR" instruction and LDX , LDIX , (Checked correct it referring to...
  • Page 131 Table 6.3 Error Code List for AnUCPU (Continue) Detailed Error Error Error Code Error and Cause Corrective Action Massage Code States (D9008) (D9091) "CHK STOP (1) Multiple check Check the program of FORMAT pattern circuits of ERR" LEDA CHK instruction and (Checked LEDA CHKEND correct it referring to...
  • Page 132 Table 6.3 Error Code List for AnUCPU (Continue) Detailed Error Error Error Code Error and Cause Corrective Action Massage Code States (D9008) (D9091) "CAN'T STOP Read the error step IRET EXECUTE using a peripheral device instruction was given (I)" and delete the IRET outside of the interrupt (Checked...
  • Page 133 Table 6.3 Error Code List for AnUCPU (Continue) Detailed Error Error Error Code Error and Cause Corrective Action Massage Code States (D9008) (D9091) "OPE STOP The operation circuit Since this is CPU CIRCUIT for index qualification in hardware error, consult ERROR"...
  • Page 134 Table 6.3 Error Code List for AnUCPU (Continue) Detailed Error Error Error Code Error and Cause Corrective Action Massage Code States (D9008) (D9091) "END NOT STOP Whole program of (1) Reset and run the EXECUTE" specified program CPU again. If the (Checked capacity was executed same error recurs,...
  • Page 135 Table 6.3 Error Code List for AnUCPU (Continue) Detailed Error Error Error Code Error and Cause Corrective Action Massage Code States (D9008) (D9091)  "FUSE Stop or (1) There is an output (1) Check the FUSE BREAK Continu module of which BLOWN indicator OFF"...
  • Page 136 Table 6.3 Error Code List for AnUCPU (Continue) Detailed Error Error Error Code Error and Cause Corrective Action Massage Code States (D9008) (D9091) "CONTROL STOP Due to the error of the Since it is a hardware -BUS ERR" control bus which error of special function connects to special module, CPU module or...
  • Page 137 Table 6.3 Error Code List for AnUCPU (Continue) Detailed Error Error Error Code Error and Cause Corrective Action Massage Code States (D9008) (D9091)  "LINK UNIT STOP (1) Either data link (1) Remove data link ERROR" module is loaded to module from the the master station.
  • Page 138 Table 6.3 Error Code List for AnUCPU (Continue) Detailed Error Error Error Code Error and Cause Corrective Action Massage Code States (D9008) (D9091) "SP.UNIT STOP There are 2 or more Reduce the interrupt LAY.ERR." interrupt modules modules to 1 or less. loaded.
  • Page 139 Table 6.3 Error Code List for AnUCPU Detailed Error Error Error Code Error and Cause Corrective Action Massage Code States (D9008) (D9091) "SP.UNIT Stop or Module specified by the Read the error step ERROR" Continu using a peripheral FROM (Checked e (set device and check and instruction is not a...
  • Page 140 Table 6.3 Error Code List for AnUCPU (Continue) Detailed Error Error Error Code Error and Cause Corrective Action Massage Code States (D9008) (D9091) "LINK Continu [When using (1) Write the parameters PARA. MELSECNET/(II)] again and check. ERROR" (1) When the link range (2) Check the station at a data link CPU number settings.
  • Page 141 Table 6.3 Error Code List for AnUCPU (Continue) Detailed Error Error Error Code Error and Cause Corrective Action Massage Code States (D9008) (D9091) "LINK 471* Continu [When using Write the network PARA. MELSECNET/10] parameters again and ERROR" check. (1) The transfer source device range and transfer destination device range...
  • Page 142 Table 6.3 Error Code List for AnUCPU Detailed Error Error Error Code Error and Cause Corrective Action Massage Code States (D9008) (D9091) "LINK 473* Continu [When using (1) Write the parameters PARA. MELSECNET/10] again and check. ERROR" (1) The contents of the (2) Check the station network parameters number settings.
  • Page 143 Table 6.3 Error Code List for AnUCPU (Continue) Detailed Error Error Error Code Error and Cause Corrective Action Massage Code States (D9008) (D9091) "LINK 475* Continu [When using (1) Write the parameters PARA. MELSECNET/10] again and check. ERROR" (1) The contents of the (2) Check the station network parameters number settings.
  • Page 144 Table 6.3 Error Code List for AnUCPU (Continue) Detailed Error Error Error Code Error and Cause Corrective Action Massage Code States (D9008) (D9091) "OPERATI Stop or (1) When file registers Read the error step Continu (R) are used, using a peripheral ERROR"...
  • Page 145 Table 6.3 Error Code List for AnUCPU (Continue) Detailed Error Error Error Code Error and Cause Corrective Action Massage Code States (D9008) (D9091) "OPERATI Stop or Head I/O number Read the error step Continu specified by the using a peripheral ERROR"...
  • Page 146 Table 6.3 Error Code List for AnUCPU (Continue) Detailed Error Error Error Code Error and Cause Corrective Action Massage Code States (D9008) (D9091) "OPERATI STOP (1) An instruction which (1) Read the error step cannot be executed using a peripheral ERROR"...

  • Page 147: Transportation Precautions

    Table 6.3 Error Code List for AnUCPU (Continue) Detailed Error Error Error Code Error and Cause Corrective Action Massage Code States (D9008) (D9091)  "MAIN CPU STOP (1) The CPU (1) Take proper DOWN" malfunctioned due countermeasures for to noise. noise.
  • Page 148 Tel : +86-21-6475-3228 Brazil Taiwan Setsuyo Enterprise Co., Ltd. Tel : +55-11-283-2423 6F., No.105 Wu-Kung 3rd.RD, Wu-Ku Germany Mitsubishi Electric Europe B.V. German Hsiang, Taipei Hsine, Taiwan Branch Tel : +886-2-2299-2499 Gothaer Strasse 8 D-40880 Ratingen, Korea HAN NEUNG TECHNO CO.,LTD.
  • Page 150 Phone: +380 (0)44 / 494 33 55 Fax: +380 (0)44 / 494-33-66 Mitsubishi Electric Europe B.V. /// FA - European Business Group /// Gothaer Straße 8 /// D-40880 Ratingen /// Germany Tel.: +49(0)2102-4860 /// Fax: +49(0)2102-4861120 /// info@mitsubishi-automation.com /// www.mitsubishi-automation.com...

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