Martin MAC 2000 Wash Installation Manual

Martin MAC 2000 Wash Installation Manual

Xb upgrade kit
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MAC 2000 Wash XB Upgrade Kit

Installation Guide

Introduction
This Installation Guide explains how to install the MAC 2000 Wash XB Upgrade Kit to convert a standard
MAC 2000 Wash to an XB model that uses a 1500 watt Osram HTI 1500 W/D7/60 SharXS lamp.
The MAC 2000 Wash XB Upgrade Kit has part number P/N 91310980.
For the latest documentation and information about this and all Martin Professional products, please visit
the Martin website at www.martin.com.
Martin has a buy-back offer for electronic ballasts from MAC 2000 Wash fixtures that are upgraded to XB
models. Please do not send ballasts to Martin without following the correct procedure for the buy-back
scheme. If you have Login rights to the Support area at www.martin.com you can see details there.
Otherwise please contact your Martin distributor for details.
Installation of the upgrade kit consists of two sequences of operations: replacement of components in the
base, and replacement of components in the head.
Warning! Read and follow the safety precautions in the MAC 2000 Wash XB user manual before installing
the MAC 2000 Wash XB Upgrade Kit. The user manual is supplied with the Upgrade Kit and is
also available for download from www.martin.com
Disconnect the fixture from power, allow to cool and place on a workbench before starting work.
The MAC 2000 Wash XB Upgrade Kit must be installed by qualified professional technicians only.
Read all of this Installation Guide carefully before starting to install the Upgrade Kit. Martin
Professional A/S and its affiliated companies cannot be held responsible for any injury, damage,
direct or indirect loss, consequential or economic loss or any other loss resulting from failure to
follow the instructions, respect the safety precautions and carry out the safety tests listed in this
Installation Guide.
If you have any questions about how to install the Upgrade Kit or use the MAC 2000 Wash XB
safely, please contact your local Martin distributor (see www.martin.com/distributors for details)
or call the Martin 24-hour service hotline on +45 8740 0000, or in the USA on 1-888-tech-180.
Important! To avoid damage to PCBs and their sensitive electronic components, take precautions to avoid
ESD (electrostatic discharge) and carry out work at an ESD-free workstation. Do not get oil or
grease onto optical components. If necessary, clean components with 99.9% isopropyl alcohol.
© 2008 Martin Professional A/S. Olof Palmes Allé 18, DK-8200 Aarhus N, Denmark. Information subject to change without notice. Martin
Professional A/S and all affiliated companies disclaim liability for any injury, damage, direct or indirect loss, consequential or economic
loss or any other loss occasioned by the use of, inability to use or reliance on the information contained in this installation note. The
Martin logo, the Martin name and all other trademarks in this document pertaining to services or products by Martin Professional A/S or its
affiliates and subsidiaries are trademarks owned or licensed by Martin Professional A/S or its affiliates or subsidiaries.
P/N 35000600 Rev. C (for use with wireset v.2)
MAC 2000 Wash XB Upgrade Kit Installation Guide – Page 1 of 34

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Summary of Contents for Martin MAC 2000 Wash

  • Page 1: Installation Guide

    The Martin logo, the Martin name and all other trademarks in this document pertaining to services or products by Martin Professional A/S or its affiliates and subsidiaries are trademarks owned or licensed by Martin Professional A/S or its affiliates or subsidiaries.
  • Page 2 Overview The MAC 2000 Wash XB Upgrade Kit contains the following items: Table 1 MAC 2000 Wash XB Upgrade Kit Installation Guide – Page 2 of 34...
  • Page 3: Parts List

    MAC 2000 Wash fixtures are Pozidriv, not plain Phillips type) • Torx TX20 screwdriver To help you avoid dropping screws into the fixture, we recommend that you magnetize tools so that screws cling to them. MAC 2000 Wash XB Upgrade Kit Installation Guide – Page 3 of 34...
  • Page 4: Schematic Wiring Diagram

    Schematic wiring diagram Wireset version 2, P/N 11850226-A Reduced lamp power (dimmer) circuit MAC 2000 Wash XB Upgrade Kit Installation Guide – Page 4 of 34...
  • Page 5: Replacement Of Components In The Base

    Replacement of components in the base To install the MAC 2000 Wash XB Upgrade Kit base components in a standard MAC 2000 Wash fixture: Disconnect the fixture from power, allow to cool, and place on a workbench. Take precautions against ESD (electro-static discharge).
  • Page 6 C in the bottom corners of the base panels on the main PCB side of the fixture and swing the main PCB side base cover A open. Figure 7 MAC 2000 Wash XB Upgrade Kit Installation Guide – Page 6 of 34...
  • Page 7 (arrowed) that runs from the ballast to the main PCB. Figure 10 MAC 2000 Wash XB Upgrade Kit Installation Guide – Page 7 of 34...
  • Page 8 The new ballast has a 230 V cooling fan, so the low-voltage ballast fan connector at PL58 on the main PCB will no longer be used when you install new components. Figure 13 MAC 2000 Wash XB Upgrade Kit Installation Guide – Page 8 of 34...
  • Page 9 17. See Figure 16. Lift the ballast out of the base of the fixture and set aside for possible return to Martin under the buy-back scheme (see “Introduction” on page 1). Figure 16 MAC 2000 Wash XB Upgrade Kit Installation Guide – Page 9 of 34...
  • Page 10 DO NOT take a short-cut and use one single screw to fasten these two ground leads to the base plate together, or you will create a safety risk, void the product warranty and make the product illegal. MAC 2000 Wash XB Upgrade Kit Installation Guide – Page 10 of 34...
  • Page 11 Figure 20 23. See Figure 21. An opto-switch for the remote lamp on/off circuit is supplied with the Upgrade Kit (see “J” in Table 1). Figure 21 MAC 2000 Wash XB Upgrade Kit Installation Guide – Page 11 of 34...
  • Page 12 X301 (arrowed) on the ballast PCB. Remove the jumper and connect the pair of leads from the remote lamp on/off opto-switch to connector X301 as shown in Figure 24. Figure 24 MAC 2000 Wash XB Upgrade Kit Installation Guide – Page 12 of 34...
  • Page 13 (starter) to the spade connectors (arrowed) in the base of the new ballast. Polarity is not important – the blue and black leads are interchangeable. Figure 27 MAC 2000 Wash XB Upgrade Kit Installation Guide – Page 13 of 34...
  • Page 14 PCB. Connect the other end of the short black lead D to spade connector J4 on the other side of the lamp on/off relay. Figure 30 MAC 2000 Wash XB Upgrade Kit Installation Guide – Page 14 of 34...
  • Page 15 PL1 and PL2 (arrowed) on the remote lamp on/off Figure 32 opto-switch PCB you installed in step 25. (photo shows PCB before installation). Polarity is not important. MAC 2000 Wash XB Upgrade Kit Installation Guide – Page 15 of 34...
  • Page 16 PCB to the ballast must also be secured. Use cable ties to fasten them to the main ballast output cable sleeve as shown in the photo. Figure 34 MAC 2000 Wash XB Upgrade Kit Installation Guide – Page 16 of 34...
  • Page 17 You will need to open the ballast side covers again for final safety testing after all work has been completed. Closing the base covers at this point will ensure that no screws or other items fall into the base while you work on the head. MAC 2000 Wash XB Upgrade Kit Installation Guide – Page 17 of 34...
  • Page 18: Replacement Of Components In The Head

    43. See Figure 39. Remove the four zoom/focus module retaining screws (PZ2, P/N 08070404), two on each side of the head. Keep the screws for re-use during re-installation. Figure 39 MAC 2000 Wash XB Upgrade Kit Installation Guide – Page 18 of 34...
  • Page 19 Figure 41. Figure 41 46. See Figure 42. Lift the zoom/focus module out of the head and set it to one side. Figure 42 MAC 2000 Wash XB Upgrade Kit Installation Guide – Page 19 of 34...
  • Page 20 50. See Figure 45. We recommend that you tape loose wiring to each side of the head temporarily to keep it out of the way and avoid damage. Figure 45 MAC 2000 Wash XB Upgrade Kit Installation Guide – Page 20 of 34...
  • Page 21 (routing the fan power leads is described in step 59.). MAC 2000 Wash XB Upgrade Kit Installation Guide – Page 21 of 34...
  • Page 22 A and release the leads from their terminals in the lampholder. Unscrew and release the lampholder ground lead B. Release the lamp lead clamp C. Figure 51 MAC 2000 Wash XB Upgrade Kit Installation Guide – Page 22 of 34...
  • Page 23 You will plug the lamp fan leads into a connector on the zoom/focus module when you have installed this module later. Figure 54 MAC 2000 Wash XB Upgrade Kit Installation Guide – Page 23 of 34...
  • Page 24 (C) the yoke pivot. You will plug the lamp fan leads into a connector on the zoom/focus module when you have installed this module later. Figure 55 MAC 2000 Wash XB Upgrade Kit Installation Guide – Page 24 of 34...
  • Page 25 62. See Figure 57. Install the heat sleeve supplied in the Upgrade Kit on the lamp leads and thread the lamp leads into the lamp compartment. Figure 57 MAC 2000 Wash XB Upgrade Kit Installation Guide – Page 25 of 34...
  • Page 26 Important! Leave as little slack as possible in the lamp leads in the lamp housing. Figure 60 MAC 2000 Wash XB Upgrade Kit Installation Guide – Page 26 of 34...
  • Page 27 68. See Figure 63. Replace the thermoswitches (arrowed) in both sides of the head with the two new thermoswitches (P/N 05040023) supplied in the Upgrade Kit, re-using the existing screws. Figure 63 MAC 2000 Wash XB Upgrade Kit Installation Guide – Page 27 of 34...
  • Page 28 The fans and mounting screws are no longer required, as new items are supplied in the Upgrade Figure 65 Kit. MAC 2000 Wash XB Upgrade Kit Installation Guide – Page 28 of 34...
  • Page 29 B of the left-hand side fan, and • the other wire retaining clip on the rear top mounting screw C of the right-hand side fan. Figure 66 MAC 2000 Wash XB Upgrade Kit Installation Guide – Page 29 of 34...
  • Page 30 ‘sticking points’ (arrowed) on each side in turn, and secure the module with the four screws you removed in step 43. Figure 69 MAC 2000 Wash XB Upgrade Kit Installation Guide – Page 30 of 34...
  • Page 31 78. See Figure 71. Plug the connector marked T (arrowed) into the two-pin thermoswitch connector below the numbered connectors, facing the color wheel on the front of the CMY module. Figure 71 MAC 2000 Wash XB Upgrade Kit Installation Guide – Page 31 of 34...
  • Page 32 85. Replace all covers and replace the front lens, remembering to attach all safety straps. Important! When installing the new lamp, take the precautions listed in the MAC 2000 Wash XB user manual or you may damage the lamp or reduce its operating lifetime.
  • Page 33: Product Label

    Safety testing Warning! The two tests described below must be carried out before the upgraded MAC 2000 Wash XB can be considered safe. Do not operate the fixture until it has passed these tests. Ground bond test (earth bond test) 68.
  • Page 34: Lamp Adjustment

    For specifications and other information about the product you have upgraded, please refer to the MAC 2000 Wash XB user manual supplied with the MAC 2000 Wash XB Upgrade Kit. This user manual is also available for download from the Support area of the Martin website at http://www.martin.com Martin Professional A/S •...

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