Honda TRX400EX FOURTRAX 1999 Service Manual page 201

SERVICE INFORMATION
TROUBLESHOOTING
BRAKE FLUID REPLACEMENT/
AIR BLEEDING
BRAKE PAD/DISC
FRONT MASTER CYLINDER
SERVICE INFORMATION
GENERAL
A confarninafed brake disc or p a d reduces stopping power.
with a high quality brake degreasing agent.
Recommended brake fluid
Brake disc thickness
Brake disc runout
Master cylinder
Master piston O.D.
Caliper cylinder I.D.
Caliper piston O.D.
-
Caliper bleed valve
Front brake caliper pad pin plug
Front brake caliper pad pin
Rear brake caliper pad pin
Brake hose oil bolt
Brake pipe joint nut
Front brake lever pivot bolt
Rear master cylinder mounting bolt
Rear master cylinder reservoir hose joint screw
Front brake caliper slide pin
Front brake caliper bracket pin
Front brake caliper mounting bolt
Rear brake caliper slide pin
Rear brake caliper bracket pin
Rear brake caliper mounting bolt
Rear brake caliper parking brake base bolt
HYDRAULIC DISC BRAKE
14.
ITEM
Front
Rear
6 N m (0.6 kgfm, 4.3 IbfW
3
18
18
34
17
6
nut 6 N m (0.6 kgfm,
13 N m (1.3
2 N m
23
18
30
23
18
30
23 N.m (2.3
14-1 FRONT BRAKE CALIPER
14-2 REAR MASTER CYLINDER
REAR BRAKE CALIPER
BRAKE PEDAL
14-5
STANDARD
DOT 4 brake fluid
12.700- 12.743(0.5000-0.5017)
-
12.657 12.684 (0.4983
33.960-34.010 (1.3370- 1.3390)
33.895 - 33.928 (1.3344- 1.3357)
(0.3 kgfm, 2.2
k g f m
(1.8 13
(1.8 13
kgfm,
(3.5 25
(1.7 12
kgfm,
4.3
4 . 3
kgfm, 9 ALOC bolt
kgfm,
(0.2 1.4 Apply locking agent to the threads
kgfm,
(2.3 17
kgfm,
(1.8 13
ALOC bolt
(3.1 22
(2.3 kgfm, 17
(1.8 13 Apply locking agent to the threads
kgfm, ALOC bolt
1 3 . 1 22
k g f m Apply locking agent to the threads
17
14-10
14-13
14-16
14-20
a
contaminated disc
SERVICE LIMIT
2.5 (0.10)
3.5 (0.14)
0.30 (0.012)
12.75
1.502)
- 0.4994)
12.65
34.02 (1
33.87