Crankcase/Transmission/Crankshaft - Honda TRX400EX FOURTRAX 1999 Service Manual

CRANKCASE/TRANSMISSION/CRANKSHAFT

1 1.
SERVICE- INFORMATION
TROUBLESHOOTING
CRANKCASE SEPARATION
TRANSMISSION
SERVICE IN FORMATI0 N
GENERAL
The crankcase halves must be separated to service the transmission and crankshaft. To service these parts, the
.
engine must be removed from the frame (section 6).
Be careful not to damage the crankcase mating surfaces when servicing.
SPECIFICATIONS
ITEM
Shift fork
Claw thickness
Shaft O.D.
Transmission
Crankshaft
TORQUE VALUES
Mainshaft bearing setting plate bolt
Gearshift spindle return spring pin bolt
11-2 CRANKCASE BEARING REPLACEMENT 11-12
11-3 CRANKCASE ASSEMBLY
11-4
13.000- 13.021 (0.5118-0.5126)
-
5.93 6.00 (0.233
12.966- 12.984 (0.5105-0.5112)
12 N m (1.2 kgfm. 9 IbfW
24 12.4 kgfm, 17 IbfW
STANDARD
-
0.236)
Apply locking agent to the threads
11-9
11-15
Unit: mm lin
SERVICE LIMIT
13.05 10.514)
5.5 (0.22)
12.90 (0.508)