Rear Rack; Rear Fender - Arctic Cat 650 Twin2004 Service Manual


NOTE: For additional details on cleaning the
muffler/spark arrester, see Section 2.
INSTALLING MUFFLER
1. Install the muffler on the frame and into the
muffler/exhaust pipe juncture and rear cylinder
exhaust port accounting for all mounting
hardware.
2. Tighten cap screws securely; then tighten the
juncture clamp and the nuts securing the exhaust
pipe to the rear cylinder.

Rear Rack

REMOVING
1. Remove the cap screws securing the rear rack to
frame and rear fenders. Account for any washers.
2. Lift the rack upward and remove from the frame.
CLEANING AND INSPECTING

NOTE: Whenever a part is worn excessively,
cracked, or damaged in any way, replacement is
necessary.
1. Clean all rear rack components with parts-cleaning
solvent.
2. Inspect all welds for cracking or bending.
3. Inspect threaded areas of all mounting bosses for
stripping.
4. Inspect for missing decals and/or reflectors.
INSTALLING
1. Place the rack into position on the frame; then
install the cap screws and any washers.
2. Tighten all fasteners securely.

Rear Fender

REMOVING
1. Remove the seat (see Seat in this section).
2. Remove the rear rack (see Rear Rack in this
section).
3. Remove side panels (see Front Fender/Side Panels
in this section).
4. Remove the cap screws and washers securing the
fender to the frame and footrests.
5. Remove the battery hold-down and tool kit and
disconnect the battery cables (negative cable first)
and the vent hose; then remove the battery.
6. Route the battery cables and vent hose out of the
fender through the hole at the bottom of the battery
compartment.
7. Disconnect the taillight wiring harness three-prong
connector; then remove the fender.
CH056D
CLEANING AND INSPECTING

NOTE: Whenever a part is worn excessively,
cracked, or damaged in any way, replacement is
necessary.
1. Clean all
parts-cleaning solvent and soap and water.
2. Inspect side panels, fender extensions, and rear
fenders for cracks and loose rivets.
3. Inspect threaded areas of all mounting bosses for
stripping.
4. Inspect for missing decals.
INSTALLING
1. Place the fender into position on the frame.
2. Route the battery cables and vent hose into the
fender through the hole at the bottom of the battery
compartment.
3. Secure the fender to the frame and footrests with
existing cap screws and washers. Tighten securely.
4. Place the battery in position in the compartment;
then install the vent hose, battery cables (positive
cable first), the tool kit, and the battery hold-down.
5. Route the taillight wiring harness over the rear
frame; then connect the three-prong connector.
6. Install the side panels (see Front Fender/Side
Panels in this section).
rear fender components with
8
8-15