Arctic Cat 650 2011 Operator's Manual
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Arctic Cat 650 2011 Operator's Manual

Arctic Cat 650 2011 Operator's Manual

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650 Mud Pro
S HA R E OU R PA SS I ON .
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Summary of Contents for Arctic Cat 650 2011

  • Page 1 650 Mud Pro S HA R E OU R PA SS I ON .
  • Page 2 Operator’s 613-739-1535. Manual and the labels on your ATV. Un cours d’instruction est disponible: This Arctic Cat ATV Operator’s Manual pour les propriétaires canadiens, compo- should be considered a permanent part of sez le 1-613-739-1535.

  • Page 3: Foreword

    Parts and Accessories You have chosen a quality Arctic Cat When in need of replacement parts, ATV designed and manufactured to give oil, or accessories for your Arctic Cat dependable service.

  • Page 4: Table Of Contents

    Vacuum Fuel Pump ......51 Warranty Procedure/Owner Primer - Cold Start ......51 Responsibility ........4 Gas/Vent Hoses ........51 Arctic Cat ATV Emission Control Carburetor Float Bowl Drain ....51 Warranty Statement ......5 Oil Level Stick........52 Arctic Cat Emission Control System Seat Latch .........52 Limited Warranty........

  • Page 5: Limited Warranty

    Arctic Cat ATV dealer. No transportation charges, rental charges, or inconvenience costs will be paid by Arctic Cat. The warranty is validated upon examination of said parts by Arctic Cat or an authorized Arctic Cat ATV dealer. Arctic Cat reserves the right to inspect such parts at its factory for final determination if warranty should apply.

  • Page 6: Warranty Procedure/Owner Responsibility

    At the time of sale, an ATV Rider Training Certificate and Owner Registration form is to be com- pleted by the selling dealer and consumer. The receipt of the form by Arctic Cat is a condition precedent to warranty coverage. It is the selling dealer’s responsibility to retain and/or submit appropriate copies of the form to the appropriate place(s) to initiate warranty coverage.

  • Page 7: Arctic Cat Atv Emission Control Warranty Statement

    Manual. Arctic Cat recommends the retention of all receipts covering maintenance performed on the ATV, but Arctic Cat cannot deny warranty solely for the lack of receipts or for failure to ensure the performance of all scheduled maintenance on the emission control system.

  • Page 8: Arctic Cat Emission Control System Limited Warranty

    Arctic Cat Emission Control System Limited Warranty Arctic Cat Inc., P.O. Box 810, Thief River Falls, MN 56701 (hereinafter referred to as Arctic Cat) warrants that this new Arctic Cat ATV manufactured on or after January 1st, 1997: A. Is designed, built, and equipped so as to conform at the time of initial purchase with all applicable regulations of the California Air Resources Board and B.

  • Page 9: Epa Emission Control Statement/Warranty Coverage (U.s. Only)

    Arctic Cat warrants to the original retail purchaser, and each subsequent purchaser, that all U.S. EPA- certified Arctic Cat ATV’s are designed, built, and equipped to conform to all U.S. EPA Emission Control Regulations. Please read the following information completely.

  • Page 10: Declaration Of Conformity

    Date of Issue: December, 2004 EC Machinery Directive 98/37/EC Date of Issue: June, 1993 Issued by European Commission. Type of Equipment: All-Terrain Vehicles Brand Name: Arctic Cat Model: 650 H1 4x4 650 H1 Mud Pro Standards to which conformity is declared:...

  • Page 11: Division I - Safety

    • Always follow proper procedures for turning as described in this manual. Practice turning at slow speeds before attempting to turn at faster speeds. Do not turn at excessive speed. • Always have the ATV checked by an authorized Arctic Cat ATV dealer if it has been involved in an accident.

  • Page 12: Atv Safety Alert

    ATV Safety Alert The Consumer Product Safety Commis- * Never carry a passenger on an ATV. Carrying a passenger may upset the sion has concluded that ALL-TERRAIN balance of the ATV and may cause it VEHICLES (ATV’s) may present a risk to go out of control.

  • Page 13: Rider Training Course

    Rider Training Course Arctic Cat sponsors a free Rider Training Course to teach ATV riding skills or to reinforce current riding skills. First-time purchasers without any previous ATV riding experience will receive a $100.00 coupon from Arctic Cat through the SVIA/ASI after completing the training course (U.S.

  • Page 14: Hangtags

    Hangtags An Arctic Cat ATV comes with hangtags containing important safety information. Anyone who rides the ATV should read and understand this information before rid- ing. 2258-133 2257-220 Pour commander des Etiquettes de Mise en Garde gratuites, voyez votre détaillant de autorisé...

  • Page 15: Warning Labels & Information

    The labels should be considered as permanent parts of the ATV. If a label comes off or becomes hard to read, contact your Arctic Cat ATV dealer for a replacement.  NOTE: The location and content of labels on the ATV you have purchased may differ from those shown on this page.

  • Page 16: Warnings

    They should then regularly practice the skills learned in the course and the operating techniques described in this Operator’s Manual. For more information about the training course, contact an authorized Arctic Cat ATV dealer or call 1-800-887-2887 (U.S.) or 1-613-739-1535 (Canada).
  • Page 17 Warnings ! WARNING POTENTIAL HAZARD Operating this ATV on paved surfaces. WHAT CAN HAPPEN The ATV’s tires are designed for off-road use only, not for use on pavement. Paved surfaces may seriously affect handling and control of the ATV and may cause the ATV to go out of control.
  • Page 18 Warnings ! WARNING POTENTIAL HAZARD Operating this ATV after or while consuming alcohol or drugs. WHAT CAN HAPPEN Could seriously affect your judgment. Could cause you to react more slowly. Could affect your balance and perception. Could result in an accident. HOW TO AVOID THE HAZARD Never consume alcohol or drugs before or while driving this ATV.
  • Page 19 Warnings ! WARNING POTENTIAL HAZARD Failure to use extra care when operating the ATV on unfamiliar terrain. WHAT CAN HAPPEN You can come upon hidden rocks, bumps, or holes without enough time to react. Could result in the ATV overturning or going out of control.
  • Page 20 Warnings ! WARNING POTENTIAL HAZARD Turning improperly. WHAT CAN HAPPEN ATV could go out of control, causing a collision or rollover. HOW TO AVOID THE HAZARD Always follow proper procedures for turning as described in this Operator’s Man- ual. Practice turning at slow speeds before attempting to turn at faster speeds. Do not turn at excessive speed.
  • Page 21 Warnings ! WARNING POTENTIAL HAZARD Operating on steep hills. WHAT CAN HAPPEN The ATV can overturn more easily on steep hills than on level surfaces or small hills. HOW TO AVOID THE HAZARD Never operate the ATV on hills too steep for the ATV or for your abilities.
  • Page 22 Never modify the ATV through improper installation or improper use of accesso- ries. All parts and accessories added to this ATV should be genuine Arctic Cat ATV components designed for use on the ATV and should be installed and used according to instructions.
  • Page 23 Warnings ! WARNING POTENTIAL HAZARD Operating this ATV on public streets, roads, or highways. WHAT CAN HAPPEN You can collide with another vehicle. HOW TO AVOID THE HAZARD Never operate this ATV on any public street, road, or highway, even a dirt or gravel one. In many states it is illegal to operate an ATV on public streets, roads, or highways.

  • Page 24: Prevention

    Prevention Overview Gloves Your hands are targets for flying objects When using an ATV, prevention is the and branches. Along with providing skin name of the game. “Had you only protection, gloves will shield your hands known” something could go wrong, you from harsh weather.

  • Page 25: Atv Condition

    Prevention Long Pants and Long Sleeved Shirt Helmets should have one of these: 1. DOT label The goal is to protect your body from 2. Snell label branches, long grass, airborne objects, or 3. ANSI Z90.1 label anything else that could scrape your skin. The more thick and durable the material, the better protection it’ll provide.

  • Page 26: Tires And Wheels

    Prevention 1. Tires and Wheels Correct tire pressure is crucial. Consult Check: the ATV Specifications section of this 1. Free, smooth range of motion Operator’s Manual for tire pressure guidelines. Incorrect tire pressure can 3. Lights and Electric cause poor handling, instability, and a Turn the hi-beam and lo-beam on and off loss of ATV control.

  • Page 27: First Aid And Survival

    Prevention 6. Miscellaneous Items Water Inspect your air filter. Look for debris or Water is so important that you need to damage that may indicate you need to carry it regardless of the duration of your replace it. A clogged filter can stop an ride.

  • Page 28: Active Riding

    Active Riding Overview “Active Riding” is the second part of “P.A.S.S.” It involves an understanding of how your body weight, balance, gravity, and physical forces affect the handling of the ATV. For example, when you drive a car quickly into a sharp turn, your body is pulled to the outside of the vehicle by centrifugal force.

  • Page 29: Sound Judgment

    Sound Judgment Overview 9. Do you tailgate other drivers when you think they’re driving too slow? You are not invincible. Knowing that the first “S” in “P.A.S.S.” stands for “Sound Never Sometimes Often Judgment” means you need to use yours. Do you consider yourself to be pretty 10.

  • Page 30: Those Around You

    Sound Judgment The thing about terrain is that sometimes Trail Signs you don’t know it’s changed until you get there. Whether it’s familiar or not, check out your surroundings before and during your ride. Night Riding Riding at night can be very hazardous. Obstacles and other hazards (that are eas- ily identified during daytime) are much more difficult to see and avoid.

  • Page 31: Equipment

    Sound Judgment Other Vehicles ATV Maintenance Depending on where you’re riding, you You have to maintain your ATV. The might encounter other ATV’s, bikes, or General Maintenance section of this motor vehicles on public lands. Respect Operator’s Manual tells you about taking the presence of cars if you’re crossing care of your ATV.

  • Page 32: Load Capacity Ratings Chart

    Sound Judgment Load Capacity Ratings Chart ! WARNING Arctic Cat ATV Load Capacity Ratings POTENTIAL HAZARD ITEM Overloading the ATV or carrying or tow- Specifications ing cargo improperly. (lb) (kg) WHAT CAN HAPPEN Max Load Capacity Could cause changes in ATV handling, Front Rack (Max) which could lead to an accident.
  • Page 33 Sound Judgment If your sense of adventure persuades you to do illegal drugs when you’re riding TESTIMONIAL your ATV, this is a reality check. Some- thing to think about—there can be legal DOCUMENT#: X46481A1 CITY/STATE: LAUREL, MS consequences that will take away all that SEX: M freedom you love.

  • Page 34: Sound Judgment

    Sound Judgment SIPDE By themselves, none of these safe behaviors and sound judgments will go very far. But when you put them all together... when you’re paying attention to how you feel, when you’re monitoring the movements of your ATV, and when you’re constantly evaluating your environment, then you’re practicing SIPDE.

  • Page 35: Supervision

    16 operate your ATV. don’t know what they’re doing. Unless they’ve had over a year of experience with Arctic Cat and the ATV Safety Institute ATV riding or taken an ATV training recommend that all ATV operators ride course, it’s your responsibility to keep...

  • Page 36: Division Ii - Operation/Maintenance

    250 ml (8.5 fl oz) Engine Oil Capacity 1.9 L (2.0 U.S. qt) Gasoline (Recommended) 87 Octane Regular Unleaded Engine Oil (Recommended) Arctic Cat ACX All Weather (Synthetic) Front Differential/Rear Drive Lubricant SAE Approved 80W-90 Hypoid Taillight/Brakelight 12V/8W/27W Headlight 12V/27W (4)

  • Page 37: Location Of Parts And Controls

    Location of Parts and Controls FI016H FI025C 1. Battery 13. Throttle Limiter 2. Headlights 14. Throttle Lever 3. Hand Brake Lever 15. DC Power Outlet 4. Power Distribution Module 16. Taillight/Brakelight 5. Radiator Access Panel 17. Operator’s Manual Location 6. Seat Latch 18.

  • Page 38: Atv Operation

    ATV Operation 4. Get seated in a comfortable position. Basic Operating 5. Always keep your feet planted on the Maneuvers footrests. Active riding and basic maneuvers are Starting the Engine the foundation of your ATV ride. Without Always start with the ATV on a flat, level basic skills, it’s impossible to move to surface.
  • Page 39 R position. performance, adjustments should be made CAUTION for varying ambient temperatures. See an authorized Arctic Cat ATV dealer for rec- Always come to a complete stop before ommended temperature adjustments. attempting to shift from one range to the other or into reverse.

  • Page 40: Handling The Atv (Active Riding Techniques)

    • Riding ! WARNING • Leaning, Weight Shift, and Balance • Wide Turns Use only Arctic Cat approved brake • Sharp Turns fluid. Never substitute or mix differ- • Quick Turns ent types or grades of brake fluid.

  • Page 41: Wide Turns

    Wide Turns 2. Hold the brake lever, and release the brake lever lock. About 20% of ATV accidents happen during turns. If you don’t understand 3. Shift into gear. turning techniques, it’s easy for the ATV 4. Release the brake slowly and apply to get away from you by losing traction, the throttle.

  • Page 42: Quick Turns

    ATV-0038 ATV-0039 ATV-203 1. Ease off the throttle as you approach the turn to slow down. 2. Turn the handlebar, shift your weight, ATV-0040 and balance at the same time as you 1. Ease off the throttle as you approach enter the turn (use the principles of the turn to slow down.

  • Page 43: Riding Uphill

    5. If you’re to the left of the ATV, turn the handlebar all the way left. 6. Partially release the brake, but lightly hold the brake lever. 7. Let the ATV roll to your right side until it faces slightly downhill. 8.

  • Page 44: Riding Downhill

    2. Lean as far forward as possible. For steeper hills, come off your seat to stand and lean forward. 3. If you lose speed, quickly shift to a lower gear. At the same time, release the throttle (so your front tires don’t lift), OR 4.

  • Page 45: Crossing Obstacles

    3. Keep your hand off the brake until the 1. Keep your speed low and consistent. emergency is over and you’re back in 2. Shift all your body weight to the control. uphill side of the seat; also, support Crossing Obstacles your weight on the uphill footrest.

  • Page 46: Tips

    6. Lean forward and release the throttle Sometimes your ATV may not respond when the front tires clear the obstacle. and goes straight ahead instead of letting you turn. Here’s how to handle it: 7. Keep your body loose to absorb any shock.

  • Page 47: Stopping The Engine

    3. Make sure you have a way out on the 2. If the tires are frozen to the ground, other side of the water. pour warm water around them to melt the ice. 4. If you get stuck in the sludge or mud, try rocking the ATV from side to side.

  • Page 48: General Information

    These numbers are required by the dealer to complete warranty claims properly. No ON position — The ignition circuit is warranty will be allowed by Arctic Cat if complete and the engine can run. The key the VIN or ESN is removed or mutilated cannot be removed in this position.

  • Page 49: Drive Select Switch

    Shifting Drive Select Switch CF130B FI475A These ATV’s have a dual-range auto- This switch allows the operator to oper- matic transmission with reverse. To shift ate the ATV in either two-wheel drive the ATV, follow these steps: (rear wheels) or four-wheel drive (all wheels).

  • Page 50: Headlight Hi/Lo Switch

    If it doesn’t, take ON position, the transmission is in neu- the ATV to an authorized Arctic Cat tral, and the brake lever lock is engaged. ATV dealer for service.

  • Page 51: Speedometer/Lcd (Digital)

     Throttle lever travel may be limited by NOTE: This ATV has safety inter- adjusting the throttle limiter screw. The lock switches which prevent the throttle limiter should be adjusted starter motor from activating when according to the operator’s skill and the transmission is not in neutral.
  • Page 52 B. Press and hold the Set/Reset But- CAUTION ton (4) until the minutes stop scrolling and the hour display Arctic Cat does not recommend starts to scroll. Momentarily using a pressure washer to clean the release when the correct hour is radiator core.

  • Page 53: Vacuum Fuel Pump

    Vacuum Fuel Pump 7. Odometer/Trip Meter - Odometer registers the total distance the vehicle A vacuum fuel pump is mounted under has traveled. The trip meter is rese- the seat to deliver gasoline to the carbure- table and can be used to measure trip tor.

  • Page 54: Oil Level Stick

    Seat Latch ! WARNING Do not drain float bowl contents directly onto the engine. Gasoline is highly flammable and could ignite. Use a hose. 2. Loosen the drain screw and allow the gasoline and condensation to flow out. 3. Tighten the drain screw securely. AL676A ! WARNING 1.

  • Page 55: Trailering And Towing

    Arctic Cat ATV’s are equipped with a than when not towing a trailer. frame-mounted receiver for a standard 5.1 cm (2 in.) receiver hitch. The stan-...

  • Page 56: Gasoline-Oil-Lubricant

    Also, not recommended are racing, vegetable, non-detergent, and castor- based oils. The recommended oil to use is Arctic Cat ACX All Weather synthetic engine oil, which has been specifically formulated ATV-0067 for use in this Arctic Cat engine. Although...

  • Page 57: Break-In Procedure

    At the discretion and ! WARNING expense of the owner/operator, the ATV may be taken to an authorized Arctic Cat Do not attempt sudden stops or put ATV dealer for this initial service. yourself into a situation where a sud- den stop will be required until the brake pads are properly burnished.

  • Page 58: General Maintenance

    ATV is detected, DO items in the maintenance and care NOT OPERATE THE ATV. Take the of the ATV. ATV to an authorized Arctic Cat ATV dealer for inspection and adjustment or repair.

  • Page 59: Maintenance Schedule

    Maintenance Schedule Initial 100 Every 100 Every 300 Every 500 Item Page miles after miles or 1 miles or 3 miles or 6 break-in month months months Battery * Engine nuts and bolts * Valve clearance Spark plug Replace every 4000 miles or 18 months Liquid cooling system Idle RPM Throttle cable...

  • Page 60: Liquid Cooling System

    The cooling system should be inspected daily for leakage and damage. If leakage or damage is detected, take the ATV to an authorized Arctic Cat ATV dealer for ser- vice. Also, the coolant level should be checked periodically. CAUTION...

  • Page 61: Shock Absorbers

    ATV may cause overheating resulting in severe engine damage. CAUTION Arctic Cat does not recommend using a pressure washer to clean the radiator core. The pressure may bend or flatten the fins causing restricted...

  • Page 62: General Lubrication

    CD453 CF109M  3. Remove the drain plug from the bot- NOTE: Before attempting tom of the engine and drain the oil adjust suspension, clean dirt and into a drain pan. debris from the sleeve and remove load from the suspension; then use the spanner wrench to adjust the sleeve to the desired position.

  • Page 63: Hydraulic Hand Brake

    3. Drain the oil into a drain pan by remov- ing in turn the drain plug from each. CF116A  NOTE: Arctic Cat recommends the use of genuine Arctic Cat lubri- cants. 6. Install the filler plugs. Hydraulic Hand Brake ! WARNING...

  • Page 64: Auxiliary Brake

    Brake Hoses Carefully inspect the hydraulic brake hoses for cracks or other damage. If found, take the ATV to an authorized Arctic Cat ATV dealer to have the brake hoses replaced. Brake Pads The clearance between the brake pads and brake discs is adjusted automatically as the brake pads wear.

  • Page 65: Protective Rubber Boots

     2. Remove both front wheels. NOTE: Take the ATV to an autho- rized Arctic Cat ATV dealer for this 3. Inspect the four tie rod boots for service. cracks, tears, or perforations. Protective Rubber 4. Check the tie rod end free-play by...
  • Page 66 ATV to an  NOTE: At this point, if the meter authorized Arctic Cat ATV dealer for reads as specified, the battery may this service. This service is at the dis- be returned to service (see step 9).
  • Page 67  NOTE: If voltage in step 8 is  below specifications, charge the NOTE: Arctic Cat does not recom- battery an additional 1-5 hours; mend jump-starting a vehicle with a then retest. Recheck electrolyte dead battery but rather to remove...
  • Page 68 CAUTION ! WARNING Failure disconnect electronic Any time service is performed on a accessories during jump-starting battery, following must may cause system damage due to observed: keep sparks, open flame, power spikes. cigarettes, or any other flame away. Always wear safety glasses. Protect 6.

  • Page 69: Spark Plug

    Consult an authorized Arctic Cat ATV dealer if the 2. Turn the idle adjustment screw in or plug insulator is not a light brown color.

  • Page 70: Air Filter

    NOTE: Foam Air Filter Cleaner rivets securing the storage compart- and Foam Air Filter Oil are available ment. from Arctic Cat. 5. Squeeze the element by pressing it between the palms of both hands to remove excess solvent. Do not twist or ring the element or it will develop cracks.

  • Page 71: Air Filter Housing Drains

    7. Put the element in a plastic bag; then pour in air filter oil and work the oil CAUTION into the element. The drain on the right side of the 8. Squeeze the element to remove housing is on the “clean air” side of excess oil.

  • Page 72: Wheels

    If proper tools and related items are ! WARNING not available, have this maintenance per- formed by an authorized Arctic Cat ATV Wait until the muffler cools to avoid dealer or a qualified tire repair station. burns.

  • Page 73: Light Bulb Replacement

    CAUTION When replacing the headlight bulb, be careful not to touch the glass por- tion of the bulb. Grasp the new bulb with a clean cloth. Taillight/Brakelight To replace the taillight/brakelight bulb, use the following procedure. CF104 1. Rotate the socket counterclockwise 2.

  • Page 74: Fuses

    ATV-0070 period of use, consult an authorized  Arctic Cat ATV dealer immediately. NOTE: There should be an aver- age operating load on the ATV when  NOTE: To remove the fuse, com- adjusting the headlight aim.
  • Page 75 AL675...

  • Page 76: Preparation For Storage

    Remove the air filter housing cover 9. Store the ATV indoors in a level posi- and air filter. Start the engine and tion. allow it to idle; then using Arctic Cat Engine Preserver, rapidly inject the CAUTION preserver into the air filter opening Avoid storing outside in direct sun- for a period of 10 to 20 seconds.

  • Page 77: Preparation After Storage

    Preparation after Storage Taking the ATV out of storage and cor- CAUTION rectly preparing it will assure many miles and hours of trouble-free riding. Arctic Before installing the battery, make Cat recommends the following procedure sure the ignition switch is in the OFF to prepare the ATV.

  • Page 78: Index

    Index Accessories ............1 Operating Maneuvers (Basic) ......36 Active Riding............26 Operation (ATV) ..........36 Air Filter ............. 68 Parking...............38 Air Filter Housing Drains........69 Parts..............1 Alcohol (Effects)..........31 Parts and Controls (Locations) ......35 Battery ............... 63 Prevention ............22 Boots (Protective) ..........63 Primer - Cold Start ..........51 BONE-C.............

  • Page 79: Maintenance Record

    Maintenance Record DATE MILEAGE SERVICE PERFORMED/NOTES...
  • Page 80 NOTES...

  • Page 81: Change Of Address, Ownership, Or Warranty Transfer

    Please make sure a copy of this form is completed and returned to Arctic Cat Inc. if you move or if the ATV is sold to another party. This form may also be used to transfer the unused portion of the original war- ranty to a second party.
  • Page 82 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Place Stamp CHANGE OF ADDRESS/OWNERSHIP Here ARCTIC CAT INC. PRODUCT SERVICE AND WARRANTY DEPT. P.O. BOX 810 THIEF RIVER FALLS, MN 56701...

  • Page 83: Identification Numbers Record

    Record the Vehicle Identification Number and Engine Serial Number in the spaces provided to assist you in ordering parts from your authorized Arctic Cat ATV dealer or for reference in case the ATV is stolen. 1. Key Identification Number: 2.
  • Page 84 • avoid paved surfaces - pavement may seriously affect handling and control LOCATE AND READ OPERATOR’S MANUAL FOLLOW ALL INSTRUCTIONS AND WARNINGS ©2010 Arctic Cat Inc. ™®Trademarks of Arctic Cat Inc., Thief River Falls, MN 56701 (218) 681-9851 - U.S. (204) 982-1656 - Canada p/n 2258-854...

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