Arctic Cat 650 Twin2004 Service Manual page 145


NOTE: Prior to installing the seal, apply grease
to the seal outside diameter.
4. Install the seal into the housing pressing evenly on
the outside edge until the seal is seated.
5. Repeat steps 1-4 for the opposite side.
INSTALLING DIFFERENTIAL
1. Align the splined input yoke with the front output
splines; then place the differential into position on
the frame and install the cap screws, washers, and
flex-lock nuts. Tighten to 6.2 kg-m (45 ft-lb).
Make sure the rubber boot is properly seated on
the input yoke.
CC901
2. Pour 275 ml (9.3 fl oz) of SAE 80W-90 hypoid
lubricant into the differential and install the filler
plug. Tighten to 2.2 kg-m (16 ft-lb).
3. Install the front drive actuator and tighten the
screws securely; then connect the lead to the main
CD018
harness.
4. Install the inner fender panels.

NOTE: To secure the side panels, use a
torx-head screw and three cable ties per side.
5. Install the front axles (see Drive Axles in this
section).
6. Secure the upper A-arms with cap screws and lock
KX161
nuts. Tighten to 4.8 kg-m (35 ft-lb).
AF905D
AF904D
6
KX164
6-17