Arctic Cat 700 DIESEL 2015 Service Manual page 82

8. Install the high driven gear thrust washer, bushing,
and bearing; then install the high driven gear and
thrust washer.
The countershaft is now assembled and ready for installation.
AT THIS POINT

If the drive bevel gear assembly or secondary output
shaft assemblies were disassembled, use the following
procedure to assemble them.
SECONDARY OUTPUT DRIVE
GEARS
Initial Set-Up
 NOTE: If the secondary output drive or driven shaft
is replaced or disassembled, the initial set-up must
be performed to establish correct gear tooth contact.
If only the secondary output driven gear or shaft are
replaced, proceed to Correcting Backlash in this sub-
section.
80
1. Place the spacer on the output shaft; then press the
secondary output driven gear onto the output shaft
until it firmly contacts the spacer.
DE191A
DE166A
2. Install the bearing race (A) and bearing (B) onto the
secondary driven shaft (C) making sure the bearing
locating groove is directed away from the driven
gear.
3. Install the shim (D) (removed during disassembly);
then install the output drive shaft bearing (E) making
sure the locating pin is directed towards the bevel
gear.
4. Install a new oil seal (F), output yoke (G), and nut
(H). Tighten to 72 ft-lb.
5. Install the secondary output drive gear into the trans-
mission using a shim as directed; then install the sec-
ondary output drive nut and using a holding fixture
and tightening tool, tighten the nut to 80 ft-lb.
DE655A
DE659A
DE667A
DE673A