User Manuals: Arctic Cat 700 Diesel ATV 2007 Off-road

Manuals and User Guides for Arctic Cat 700 Diesel ATV 2007 Off-road. We have 1 Arctic Cat 700 Diesel ATV 2007 Off-road manual available for free PDF download: Service Manual

Arctic Cat 700 Diesel ATV 2007 Service Manual

Arctic Cat 700 Diesel ATV 2007 Service Manual (184 pages)

Brand: Arctic Cat | Category: Offroad Vehicle | Size: 33 MB

Table of Contents

Section 1 - General Information

3
- Table of Contents
  3
- General Specifications
  4
- Break-In Procedure
  4
- Fuel - Oil - Lubricant
  5
- Genuine Parts
  6
- Preparation for Storage
  6
- Preparation after Storage
  6
Section 2 - Periodic Maintenance/Tune-Up

7
- Periodic Maintenance Chart
  8
- Battery
  9
- Fuses
  9
- Lubrication Points
  9
- Air Filter
  10
- Adjusting Throttle Cable
  11
- Fuel/Vent Hoses
  11
- Muffler/Spark Arrester
  11
- Valve Clearance
  11
- Engine Oil - Filter
  12
- Engine RPM (Idle)
  12
- Transmission Lubricant
  13
- Front Differential/Rear Drive Lubricant
  14
- Tires
  14
- Driveshaft/Coupling
  15
- Headlight/Taillight-Brakelight
  15
- Injector Timing
  15
- Nuts/Cap Screws/Screws/Bolts
  15
- Steering Components
  15
- Suspension/Shock Absorbers/Bushings
  15
- Switches
  16
- Electrical Connections
  17
- Frame/Welds/Racks
  17
- Hydraulic Brake Systems
  17
- Shift Lever
  17
- Burnishing Brake Pads
  19
- Coolant
  19
- Checking/Replacing V-Belt
  20
- Adjusting Differential Lock Cable
  22
- Fuel Filter
  22
Engine/Transmission

25
- Removing Engine/Transmission
  
  26
  - Engine/Transmission
    26
- Top-Side Components
  
  30
  - Transmission
    30
  - Speed Governor
    30
  - Camshaft/Rocker Arms
    36
- (0.0006-0.0024 In.)
  
  44
- (0.2740-0.2752 In.) Unit Injectors
  
  44
  - Valve Clearance Adjustment
    48
  - Static Injector Timing
    50
  - Cylinder Head Assembly
    52
- (0.2758-0.2764 In.)
  
  44
- Left-Side Components
  
  60
  - Timing Belt
    60
  - Water Pump
    63
  - Oil Pump/Crankshaft Seal
    64
  - Alternator/Regulator
    65
- Right-Side Components
  
  66
  - Flywheel/Pto/V-Belt Housing
    66
  - Transmission
    68
- Center Components
  
  81
- Installing Engine/Transmission
  
  95
  - Transmission
    95
  - Engine/Transmission
    95
Section 4 - Fuel/Lubrication/Cooling

104
- Diesel Fuel Injection System
  105
- Lift Pump
  105
- Fuel Filter
  106
- Fuel Solenoid Assembly
  106
- Injector Timing
  106
- Unit Injectors
  106
- Fuel Tank
  107
- Throttle Cable Free-Play
  107
- Fuel/Vent Hoses
  108
- Liquid Cooling System
  108
- Oil Filter/Oil Pump
  108
- Testing Oil Pump Pressure
  108
- Radiator
  109
- Fan
  110
- Hoses/Thermostat
  110
- Water Pump
  110
- Troubleshooting
  111
Section 5 - Electrical System

112
- Accessory Receptacle/Connector
  113
- Battery
  113
- Brakelight Switch (Auxiliary)
  113
- Testing Electrical Components
  113
- Brakelight Switch (Handlebar Control)
  114
- Cooling Fan Switch
  114
- Engine Coolant Temperature (ECT)
  115
  - Switch/Thermistor
    115
- Glow Plug Controller/Relay
  115
- Fan Motor
  116
- Fuse Block/Power Distribution Module
  117
  - Fuses
    117
  - Electronic Speedometer Speed Sensor
    117
  - Ignition Switch
    118
  - Handlebar Control Switches
    118
  - Front Drive Selector Switch
    119
  - Front Drive Selector Actuator
    119
  - Differential Lock Switch
    120
  - Starter/Starter Solenoid
    120
  - Starter Relay
    121
  - Alternator/Regulator
    121
  - Neutral Start/Front Drive Actuator/Start-In-Gear
    123
    
    Differential Lock/2Wd Relays
    123
  - Headlights
    123
  - Taillight - Brakelight
    123
  - Fuel Solenoid
    124
  - Troubleshooting
    124
Section 6 - Drive System

125
- Drive System
  126
- General Information
  126
- Front Drive Actuator
  127
- Front Differential
  128
- Drive Axles
  141
- Rear Gear Case
  145
- Hub
  146
- Hydraulic Brake Caliper
  148
- Troubleshooting Drive System
  149
- Troubleshooting Brake System
  150
Section 7 - Suspension

151
- Shock Absorbers
  152
- Suspension
  152
- Front A-Arms
  153
- Rear A-Arms
  155
- Wheels and Tires
  157
- Troubleshooting
  158
Section 8 - Steering/Frame

159
- Steering Post/Tie Rods
  160
- Steering/Frame
  160
- Handlebar Grip
  162
- Steering Knuckles
  162
- Measuring/Adjusting Toe-In
  164
- Front Bumper Assembly
  166
- Front Rack
  166
- Front/Rear Body Panel
  166
- Front Body Panel/Side Panels
  169
- Footrests
  172
- Belly Panel
  173
- Exhaust System
  173
- Rear Body Panel/Rack
  173
- Adjusting Headlight
  174
- Taillight Assembly
  174
- Seat
  175
- Troubleshooting
  175
- Controls/Indicators
  177
  - Hand Brake Lever/Master Cylinder Assembly
    178
  - Throttle Control
    179
  - Drive Selector
    180
  - Front Differential Lock
    180
  - Shift Lever
    180
  - Speedometer/Tachometer/Lcd
    181
    
    Torque Specifications
    183
    
    Tightening Torque
    184

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