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ATV-1048
3. Apply 80 grams (2/3 of contents) of grease from the
pack into the bearing housing.
NOTE: Steps 1-3 can be used to replace the out-
board boot.
NOTE: In the outboard boot, use the final 40 grams
(1/3 of contents) of grease from the pack in the bear-
ing housing.
INSTALLING REAR DRIVE AXLE
1. Push the axle shaft into the CV coupler to release the
lock ring while pulling back on the CV coupler and
slide the drive axle into place in the gear case.
PR729C
NOTE: To ensure proper axle seating, give it a light
pull; the axle should remain "clipped" in place.
2. Swing the knuckles to the rear and fit the bearing
over the ends of the axles.
WC286
134
3. Connect the upper trailing arm and secure but do not
tighten; then connect the lower lateral link and upper
lateral links to the knuckle. Tighten the upper trailing
arm cap screw and the lateral link bolts to 40 ft-lb.
WC282B
4. Install the hub/brake disc assemblies onto the axles
and apply Loctite primer and red Loctite #277 to the
axle threads.
5. Engage the hub nut into the Belleville washer on the
convex side; then with the concave side of the
washer directed toward the hub, install the nut and
washer. Keeping the nut and washer engaged, tighten
the hub nut to 250 ft-lb.
WC303A
6. Install the brake calipers and secure with new
"patch-lock" cap screws. Tighten to 20 ft-lb.
7. Install the hub plate making sure it fits completely
over the nut and lies flat against the hub.
WC317A
NOTE: If the hub plate cannot be fully installed due
to misalignment of the nut, tighten the nut until prop-
erly aligned and the plate is fully seated.
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Troubleshooting
