Arctic Cat 2012 WildCat Operator's Manual
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Arctic Cat 2012 WildCat Operator's Manual

Arctic cat 2012 wildcat
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Operator's Manual
WARNING
!
Operating this ROV if you are under
the age of 16 increases your chance
UNDER
of serious injury or death.
16
NEVER operate this ROV if you are
not 16 or older and possess a valid
driver's license.
SH A RE OUR PA SS I ON.
2012
ROV
ROV
Wildcat
Wildcat
Do not remove this Operator's Manual from this ROV
according to the guidelines and agreement with the U.S.
Consumer Product Safety Commission.
Read this manual carefully.
It contains important safety information.
Always use common sense when operating this vehicle.
TM

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  • Page 1 2012 Operator’s Manual Wildcat Wildcat WARNING Do not remove this Operator’s Manual from this ROV according to the guidelines and agreement with the U.S. Operating this ROV if you are under the age of 16 increases your chance Consumer Product Safety Commission. UNDER of serious injury or death.
  • Page 2 Arctic Cat for a free replacement. The labels should be considered permanent parts of the vehicle. If a label comes off or becomes hard to read, contact Arctic Cat for a free replacement. Contact Arctic Cat Inc., Service Department, P.O. Box 810, Thief River Falls, MN 56701, for proper registration information.

  • Page 3: Foreword

    • Respect the environment, and vehicle. For a complete list of accesso- • Respect private property and do not ries, refer to the current Arctic Cat ATV trespass. Accessory Catalog. We also advise you to strictly follow the...

  • Page 4: Table Of Contents

    Table of Contents Foreword..........1 Oil Cooler ..........35 Parts and Accessories ......1 Shock Absorbers .......36 General Lubrication ......36 DIVISION I - SAFETY Hydraulic Brake .........38 Safety Alert..........4 Protective Rubber Boots ....38 Warning Labels ........5-6 Battery..........39 Location of Parts and Controls .... 7 Spark Plugs........42 Warnings ...........8-16 Air Filter/Housing Drain .....43...

  • Page 5: Division I - Safety

    Do not turn at excessive speed. • Always have the vehicle checked by an authorized Arctic Cat dealer if it has been involved in an accident. • Never operate on hills too steep for your abilities. Practice on smaller hills before attempting larger hills.

  • Page 6: Safety Alert

    Safety Alert You should be aware that THIS VEHI- * Never consume alcohol or drugs before or while operating this vehi- CLE IS NOT A TOY AND CAN BE cle. HAZARDOUS TO OPERATE. This vehicle handles differently from other * Never operate this vehicle at exces- vehicles, including motorcycles and cars.

  • Page 7: Warning Labels

    Warning Labels WC073B Pour commander des Etiquettes de Mise en Garde gratuites, voyez votre détailant de autorisé VTT Arctic Cat pour le numéro de pièce 1436-477. Indicates a potential hazard that could ! WARNING result in a serious injury or death.

  • Page 8: Warning Labels

    Warning Labels WC076B Indicates a potential hazard that could ! WARNING result in a serious injury or death.

  • Page 9: Location Of Parts And Controls

    Location of Parts and Controls 1. Battery 2. Headlights 3. Reverse Override Switch 4. Seat Lock Lever 5. Glove Box 6. Brake Pedal 7. Fuses WC081A 8. Ignition/Start Switch 9. Shift Lever 10. DC Power Outlet 11. Accelerator Pedal 12. Taillight/Brakelight 13.

  • Page 10: Warnings

    Warnings ! WARNING POTENTIAL HAZARD Operating this vehicle without proper instruction. WHAT CAN HAPPEN The risk of an accident is greatly increased if the operator does not know how to operate this vehicle properly in different situations and on different types of terrain. HOW TO AVOID THE HAZARD All operators of this vehicle must read and understand this Operator’s Manual and all warning and instruction labels prior to operating this vehicle.
  • Page 11 Warnings ! WARNING POTENTIAL HAZARD Operating this vehicle without wearing an approved helmet, goggles, and protective clothing. WHAT CAN HAPPEN Operating without an approved helmet increases your chances of a serious head injury or death in the event of an accident. Operating without goggles can result in an accident and increases your chances of a serious injury in the event of an accident.
  • Page 12 Warnings ! WARNING POTENTIAL HAZARD Operating or riding in the vehicle without doors properly latched. WHAT CAN HAPPEN Serious injury or death. Occupants or their body parts can strike objects outside the vehicle, be crushed by the vehicle, or fall out of the vehicle during maneuvers or in the event of an accident.
  • Page 13 Warnings ! WARNING POTENTIAL HAZARD Attempting wheelies, jumps, and other stunts. WHAT CAN HAPPEN Increases the chance of an accident including a rollover. HOW TO AVOID THE HAZARD Never attempt stunts, such as wheelies or jumps. Don’t try to show off. ! WARNING POTENTIAL HAZARD Failure to inspect this vehicle before operating.
  • Page 14 Warnings ! WARNING POTENTIAL HAZARD Failing to use care in turns; turning too sharply or aggressively. WHAT CAN HAPPEN The vehicle could go out of control causing a collision, tip over, or rollover. HOW TO AVOID THE HAZARD Always follow proper procedures for turning as described in this Operator’s Man- ual.
  • Page 15 Warnings ! WARNING POTENTIAL HAZARD Climbing hills improperly. WHAT CAN HAPPEN Could cause loss of control or cause the vehicle to overturn. HOW TO AVOID THE HAZARD Always follow proper procedures for climbing hills as described in this Operator’s Manual. Always check the terrain carefully before you start up any hill.
  • Page 16 Warnings ! WARNING POTENTIAL HAZARD Improperly operating over obstacles. WHAT CAN HAPPEN Could cause loss of control or a collision. Could cause the vehicle to overturn. HOW TO AVOID THE HAZARD Before operating in a new area, check for obstacles. Never attempt to ride over large obstacles, such as large rocks or fallen trees.
  • Page 17 Never modify this vehicle through improper installation or improper use of accessories. All parts and accessories added to this vehicle should be genuine Arctic Cat compo- nents designed for use on this vehicle and should be installed and used according to instructions.

  • Page 18: Warnings

    Warnings ! WARNING POTENTIAL HAZARD Operating through or over thick or sharp brush, timber, debris, or rocks. WHAT CAN HAPPEN Serious injury or death. Brush, branches, debris, and rocks can enter or pene- trate the passenger compartment and strike occupants. Running over sharp branches, rocks, or other large objects can also cause loss of control.

  • Page 19: Division Ii - Operation/ Maintenance

    250 ml (8.5 fl oz) Engine Oil Capacity (Approx) 2.6 L (2.8 U.S. qt) Gasoline (Recommended) 87 Octane Regular Unleaded Engine Oil (Recommended) Arctic Cat ACX All Weather (Synthetic) Front Differential/Rear Drive Lubricant SAE Approved 80W-90 Hypoid Taillight/Brakelight LED High Intensity Headlight...

  • Page 20: Vehicle Operation

    Vehicle Operation Pre-Start/Pre-Operation Checklist Item Remarks Brake System Pedal firm - near top of travel. Fluid at proper level. Check for fluid leaks. Controls Steering free - no binding - no excessive free-play. Shift lever in park. Accelerator free - no binding - returns to idle position. Fluids Coolant level to bottom of radiator neck.

  • Page 21: Starting The Vehicle

    Vehicle Operation Starting the Vehicle  NOTE: The CVT is fully automatic and shifts as a function of engine Always start with the vehicle on a flat, RPM and vehicle loading. level surface. Carbon monoxide poison- ing can kill you, so keep the vehicle out- 1.
  • Page 22 ! WARNING Use only Arctic Cat approved brake fluid. Never substitute or mix differ- ent types or grades of brake fluid. Brake loss can result. Check brake fluid level and pad wear before each use.

  • Page 23: Driving Downhill

    Vehicle Operation Parking 1. Keep both hands on the wheel. Parking involves following the previous 2. Prior to starting the climb, shift into rules for braking; then: low range, select four-wheel drive for traction, and gradually press the accel- 1. After the vehicle stops, shift into erator;...

  • Page 24: Driving In Reverse

    Vehicle Operation Driving in Reverse When operating in reverse, avoid sharp ! WARNING turns and backing down a hill. When Driving down hills improperly can using reverse, follow these guidelines: cause loss of control of the vehicle 1. Back up slowly. It’s hard to see resulting in serious injury or death.
  • Page 25 Vehicle Operation Crossing Roads 2. If the tires are frozen to the ground, pour warm water around them to melt It may be necessary to cross a road or the ice. highway. If so, note the following guide- lines. CAUTION 1.

  • Page 26: General Information

    RUN position — The ignition circuit is to complete warranty claims properly. No complete and the engine can run. The key warranty will be allowed by Arctic Cat if cannot be removed in this position. the VIN or ESN is removed or mutilated START position —...

  • Page 27: Drive Select Switch

    Drive Select Switch ! WARNING The differential lock is intended for use where minimum traction is available. NEVER EXCEED 10 MPH (16 kph) with the front differential lock engaged. Maneuverability and handling charac- teristics will differ with the differential lock engaged. Control loss can result in serious injury or death.

  • Page 28: Reverse Override Switch

    Use the headlight switch to select the high or low headlight beam. When the switch is in the HI position, the high beam will illu- minate. When the switch is in the LO position, the low beam will illuminate. Reverse Override Switch This vehicle is equipped with a reverse speed limiter system.

  • Page 29: Doors

    If the code continues to be dis- until the latch and mating tab engage played, take your vehicle to an autho- and lock. To release the door, depress rized Arctic Cat Dealer for EPS system the button in the latch mechanism. servicing before resuming operation.

  • Page 30: Lcd Gauge

    3. Right Button - Shifts the bottom seg- ments through five modes: odometer, CAUTION trip 1, trip 2, engine hours, and clock. Never operate this vehicle with a EPS 4. Left Button - Used to switch from code indicated on the LCD gauge/ speedometer function to tachometer speedometer.

  • Page 31: Electric Fuel Pump

    Arctic Cat does not recommend NOTE: Take the vehicle to an using a pressure washer to clean the authorized Arctic Cat dealer to have radiator core. The pressure may bend the error corrected and the system or flatten the fins causing restricted error reset as soon as possible.

  • Page 32: Load Capacity Ratings Chart

    Weight (GVW) rating ever be exceeded. WC081B ! WARNING  NOTE: Suitable hold-down straps are available from your Arctic Cat Overloading this vehicle could result dealer. Ordinary rope is not recom- in loss of control resulting in serious mended because it can stretch injury or death.

  • Page 33: Gasoline-Oil-Lubricant

    Arctic Cat lubricants. The recommended front differential/rear CAUTION drive lubricant is SAE approved 80W-90 hypoid. This lubricant meets all of the Do not use white gas. Only Arctic Cat approved gasoline additives should lubrication requirements of this vehicle. be used. CAUTION...

  • Page 34: Engine Break-In

    During the first 10 hours of operation, always use less than ½ throttle. Varying the ! WARNING engine RPM during the break-in period allows the components to “load” (aiding the Do not over-flow gasoline when filling engine/transmission component mating the gas tank. A fire hazard could process) and then “unload”...

  • Page 35: General Maintenance

    Follow the Main- an authorized Arctic Cat dealer for pro- tenance Schedule and all ensuing fessional service. maintenance instructions/informa- tion.

  • Page 36: Maintenance Schedule

    I = Inspect and clean, adjust, lubricate, replace as necessary T = Tighten R = Replace C = Clean * = Dealer maintenance **When using Arctic Cat ACX All Weather synthetic oil, oil change interval can be increased to every 1,000 miles or every year.

  • Page 37: Liquid Cooling System

    If leakage or damage is detected, take the vehicle to an authorized Arctic Cat dealer for service. Also, the cool- ant level should be checked periodically. CAUTION Continued operation of the vehicle with high engine temperature may result in engine damage or premature wear.

  • Page 38: Shock Absorbers

    Shock Absorbers To adjust preload (stiffness), adjust the spring preload nuts clockwise to stiffen Each shock absorber should be visibly or counterclockwise to soften. checked weekly for excessive fluid leak- age (some seal leakage may be observed but it does not indicate the shock is in need of replacement), cracks or breaks in the lower case, or a bent shock rod.

  • Page 39: Gear Lubricant

    2. Remove each oil fill plug. CAUTION Inspect the oil for any signs of metal filings or water. If found, take the vehicle to an authorized Arctic Cat dealer for servicing. 5. Pour recommended oil into each fill hole. 6. Install the fill plugs and tighten to 16 ft-lb.

  • Page 40: Hydraulic Brake

    Carefully inspect the hydraulic brake hoses ! WARNING for cracks or other damage. If found, take the vehicle to an authorized Arctic Cat Be sure to inspect the before each dealer to have the brake hoses replaced. use. Always maintain brakes accord- ing to the Maintenance Schedule.

  • Page 41: Battery

    Ball Joint Boots (Upper 5. If boot damage is present or tie rod and Lower/Right and Left) end free-play seems excessive, con- tact an authorized Arctic Cat dealer for service. Drive Axle Boots CC791 1. Secure the vehicle on a support stand to elevate the front wheels.
  • Page 42 NOTE: Optional battery charging 3300A adapters are available from your  authorized Arctic Cat dealer to con- NOTE: Not using a battery char- nect directly to your vehicle from the ger with the proper float mainte- recommended chargers to simplify nance will damage the battery if the maintenance charging process.
  • Page 43 Jump-Starting 1. Be sure the battery and terminals have been cleaned with a baking soda  NOTE: Arctic Cat does not recom- and water solution. mend jump-starting a vehicle with a dead battery but rather to remove the 2. Be sure the charger and battery are in...

  • Page 44: Spark Plugs

    A white or dark insulator indicates of the good battery (B). that the engine may need to be serviced. Consult an authorized Arctic Cat dealer if the plug insulator is not a light brown color. To help prevent cold weather foul- ing, make sure to thoroughly warm up the engine before operating.

  • Page 45: Air Filter/Housing Drain

    Air Filter/Housing Drain and Foam Air Filter Oil are available The air filter inside the air filter housing from Arctic Cat. must be kept clean to provide good engine 4. Squeeze the element by pressing it power and gas mileage. If the vehicle is...

  • Page 46: Draining V-Belt Cover

    If proper tools and related items are  not available, have this maintenance per- NOTE: The V-belt and pulleys formed by an authorized Arctic Cat should be inspected every 500 miles dealer or a qualified tire repair station. and the belt replaced (if necessary).

  • Page 47: Wheels

    Tubeless Tire Repair 2. Using a suitable brush, clean the car- bon deposits from the screen taking Should a leak or flat tire occur due to a punc- care not to damage the screen. ture, the tire may be repaired using a plug- type repair.

  • Page 48: Checking/Adjusting Headlight Aim

    WC107A 0740-647 3. Install the new headlight assembly  NOTE: There should be an aver- and connect the wiring harness. age operating load on the vehicle when adjusting the headlight aim. 4. Adjust the headlight using the Check- ing/Adjusting Headlight Aim instruc- 2.

  • Page 49: Electrical Output Terminals

    Do not grease or oil the retractors. Arctic Cat dealer immediately. Doors and Nets Electrical Output Inspect the doors for broken or bent Terminals tubes, hinges, or latches.

  • Page 50: Preparation For Storage

    Start the engine and is fully charged (see Battery section allow it to idle; then using Arctic Cat in this manual). Engine Preserver, rapidly inject the 9. Store the vehicle indoors in a level preserver into the air filter opening position.

  • Page 51: Preparation After Storage

    Arctic Cat recommends the following light aim; adjust or replace if procedure. necessary. 1. Clean the vehicle thoroughly.

  • Page 52: Limited Warranty

    Arctic Cat ROV it assembles and on each genuine Arctic Cat ROV part and accessory assembled and sold by an authorized Arctic Cat ROV dealer. The limited warranty on an Arctic Cat ROV is extended to the original retail purchaser for the time periods described below; however, the balance of the remaining warranty may be transferred to another party.

  • Page 53: Warranty Procedure/Owner Responsibility

    Warranty Procedure/Owner Responsibility At the time of sale, an Arctic Cat ROV Owner Registration form is to be completed by the selling dealer and registered owner. The receipt of the form by Arctic Cat is a condition precedent to warranty coverage. It is the selling dealer’s responsibility to retain and/or submit appropriate copies of the form to the appropriate place(s) to initiate warranty coverage.

  • Page 54: Epa Emission Control Statement/Warranty Coverage (U.s. Only)

    Gaskets Wiring OWNER’S RESPONSIBILITIES The owner of any ROV warranted under this Arctic Cat Emission Control Statement is responsi- ble for the proper maintenance and use of the ROV in accordance with Arctic Cat’s recommen- dations in the Operator’s Manual.

  • Page 55: Change Of Address, Ownership, Or Warranty Transfer

    Warranty Transfer Arctic Cat Inc. keeps on file the current name and address of the owner of this vehicle. This will allow Arctic Cat to reach the current owner with any important safety information which may be necessary to protect customers from personal injury or property damage.
  • Page 56 Fold Back Place Stamp CHANGE OF ADDRESS/OWNERSHIP Here ARCTIC CAT INC. PRODUCT SERVICE AND WARRANTY DEPT. P.O. BOX 810 THIEF RIVER FALLS, MN 56701...

  • Page 57: Maintenance Record

    Maintenance Record DATE MILEAGE SERVICE PERFORMED/NOTES...
  • Page 58 NOTES...

  • Page 59: Identification Numbers Record

    2. VEHICLE IDENTIFICATION NUMBER: 3. ENGINE SERIAL NUMBER: Record the Vehicle Identification Number and Engine Serial Number in the spaces provided to assist you in ordering parts from your authorized Arctic Cat dealer or for reference in case this vehicle is stolen.
  • Page 60 ©2011 Arctic Cat Inc. ™®Trademarks of Arctic Cat Inc., Thief River Falls, MN 56701 (218) 681-9851 - U.S. (204) 982-1656 - Canada p/n 2259-267...

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