Inspection And Repair - Yamaha DT125RE 2005 Service Manual

5
2
1
3
6

INSPECTION AND REPAIR

4
5-27
EAS00328
CHECKING THE SHIFT SHAFT
1. Check:
• shift shaft
• shift pawls
Bends/damage/wear
2. Check:
• stopper lever
Roller turns roughly
Bend/damage
3. Check:
• Return spring (shift shaft)
• Return spring (Shift pawls)
• Return spring (Stopper lever)
Wear/damage
EAS00394
CHECKING THE CRANKSHAFT AND
CONNECTING ROD
1. Measure:
• crankshaft runout
Out of specification
crankshaft, bearing or both.
NOTE:
Turn the crankshaft slowly.
Maximum crankshaft runout
0.03 mm (0.0012 in)
2. Measure:
• big end side clearance
Out of specification
end bearing, crankshaft pin, or connecting
rod.
Big end side clearance
0.2~0.7mm (0.0079~0.0276in)
ENG
Replace.
Replace
Replace
Replace.
Replace the
Replace the big