Yamaha XZ550RJ 1982 Manuals

Manuals and User Guides for Yamaha XZ550RJ 1982. We have 2 Yamaha XZ550RJ 1982 manuals available for free PDF download: Owner's Manual, Service Manual

Yamaha XZ550RJ 1982 Service Manual

Yamaha XZ550RJ 1982 Service Manual (228 pages)

Brand: Yamaha | Category: Motorcycle | Size: 21.84 MB

Table of Contents

Chapter 1. General Information

7
- Table of Contents
  7
- Motorcycle Identification
  8
- Special Tools
  9
  - For Tune-Up
    9
  - For Engine Service
    9
  - For Chassis Service
    12
  - For Middle Gear Service
    12
  - For Shaft Drive Service
    13
  - For Electrical Components
    13
Chapter 2. Periodic Inspections and Adjustments

14
- Introduction
  15
- Maintenance Intervals Charts
  15
- Periodic Inspections and Adjustments
  15
- Periodic Maintenance Emission Control System
  15
- General Maintenance/Lubrication
  16
- Engine
  17
  - Valve Clearance Adjustment
    17
  - Spark Plug
    23
  - Crankcase Ventilation System
    23
  - Fuel Line
    23
  - Exhaust System
    23
  - Carburetor Synchronization
    23
  - Idle Speed
    24
  - Engine Oil
    24
  - Coolant
    25
  - Clutch Adjustment
    26
  - Checking Ignition Timing
    27
  - Compression Pressure Measurement
    27
- Chassis
  28
  - Final Gear Oil
    28
  - Air Filter
    28
  - Front and Rear Brake
    29
  - Brake Light Switch Adjustment
    30
  - Front Brake Pad
    30
  - Rear Brake Shoe
    31
  - Brake Fluid
    31
  - Cable Inspection and Lubrication
    31
  - Brake and Change Pedals/Brake and Clutch Levers
    31
  - Centerstand and Sidestand
    31
  - Front Fork Oil Change
    32
  - Rear Shock Absorber Adjustment
    33
  - Steering Head Adjustment
    33
  - Wheel Bearings
    33
  - Front Wheel
    34
  - Rear Wheel
    34
  - Fuel Cock
    34
  - Tubeless Tires and Aluminum Wheels
    35
- Electrical
  35
  - Battery
    35
  - Headlight
    36
  - Fuse
    37
Chapter 3. Engine Overhaul

38
- Engine Removal
  40
  - Preparation for Removal
    40
  - Fuel Tank
    40
  - Air Filter and Air Baffle Plate
    40
  - Battery
    41
  - Radiator
    41
  - Exhaust Pipes and Mufflers
    41
  - Leads and Couplers
    42
  - Cables and Pipes
    42
  - Footrests and Sidestand
    42
  - Engine Removal
    43
- Engine Disassembly
  43
- Inspection and Repair
  52
  - Cylinder Head Cover
    52
  - Cylinder Head
    52
  - Valves, Valve Guides, Valve Seats, and Valve Springs
    53
  - Camshafts, Cam Chains, and Cam Sprockets
    57
  - Cylinder
    59
  - Piston and Piston Rings
    59
  - Crankcase
    61
  - Bearings and Oil Seals
    61
  - Crankshaft and Connecting Rod
    62
  - Oil Pump
    65
  - Primary Drive
    65
  - Clutch
    65
  - Transmission
    67
  - Starter Drives
    68
- Engine Assembly and Adjustment
  69
  - Important Information
    69
  - Left-Side Crankcase
    70
  - Right-Side Crankcase
    73
  - Crankcase Assembly
    73
  - Shifter
    74
  - Front-Cylinder Chain Guide and Drive Gears
    75
  - Clutch
    77
  - Rear-Cylinder Chain Guide and Drive Gears
    79
  - Balancer Gear and Flywheel
    80
  - Starter Motor and Starter Idle Gear #1
    81
  - Crankcase Covers, Oil Pump, and Oil Filter
    82
  - Pistons, Cam Chain Guides, and Cylinders
    83
  - Cylinder Heads and Cam Sprockets
    86
  - Cylinder Head Covers
    90
  - Water Pump Cover, and Joint Pipes, and Oil Filter
    91
  - Mounting the Engine
    91
- Middle Gear Service
  95
  - Drive Axle Positioning
    95
  - Middle Drive Shaft Removal
    96
  - Disassembly
    97
  - Inspection
    97
  - Assembly
    97
  - Gear Lash Measurement and Adjustment
    98
Chapter 4. Carburation

100
- Carburetor
  101
- Disassembly
  102
- Section View
  102
- Specifications
  102
- Inspection
  104
- Assembly
  105
- Adjustment
  106
- Fuel Pump and Fuel Regulator
  107
  - Operation
    107
  - Disassembly
    108
  - Inspection
    108
  - Assembly
    108
- Air Cleaner and Crankcase Ventilation System
  110
Chapter 5. Chassis

111
- Front Wheel
  113
  - Removal
    113
  - Front Axle Inspection
    113
  - Front Wheel Inspection
    113
  - Replacing the Wheel Bearings
    114
  - Installing the Front Wheel
    114
- Rear Wheel
  115
  - Removal
    115
  - Checking Brake Shoe Wear
    115
  - Brake Drum
    116
  - Brake Shoe Plate
    116
  - Rear Axle Inspection
    116
  - Replacing the Wheel Bearings
    116
  - Rear Wheel Inspection
    116
  - Installing the Rear Wheel
    116
- Front Brake
  117
  - Brake Pad Replacement
    117
  - Caliper Disassembly
    117
  - Master Cylinder Disassembly
    118
  - Brake Inspection and Repair
    118
  - Brake Assembly
    119
- Front Fork
  121
  - Removal and Disassembly
    121
  - Inspection
    122
  - Assembly
    123
- Steering Head
  125
  - Adjustment
    125
  - Removal
    126
  - Inspection
    126
  - Assembly
    127
- Swingarm
  128
  - Free Play Inspection
    128
  - Removal
    129
  - Inspection and Lubrication
    129
  - Assembly
    130
- Rear Shock Absorber
  131
  - Removal
    131
  - Inspection
    132
  - Note on Disposal
    132
  - Installation and Adjustment
    132
- Cables and Fittings
  133
  - Cable Maintenance
    133
  - Throttle Maintenance
    133
- Shaft Drive
  136
  - Troubleshooting
    136
  - Final Gear Removal
    138
  - Gear Lash Check and Adjustment
    138
  - Final Gear Disassembly
    139
  - Final Gear Assembly
    140
- Drive Shaft
  143
  - Removal
    143
  - Inspection
    143
  - Installation
    144
Chapter 6. Cooling System

145
- Coolant Replacement
  147
  - Removal
    149
  - Inspection
    149
- Cooling System
  147
- Handling Notes
  147
- Radiator
  150
  - Installation
    150
- Water Pump
  150
  - Disassembly
    150
  - Inspection
    151
  - Assembly
    151
  - Operation
    153
  - Inspection
    153
- Thermostatic Valve
  154
  - Assembly
    154
Chapter 7. Electrical

155
- Xz550Rj Circuit Diagram
  156
- Electric Starting System
  158
- Starter Motor
  158
  - Removal
    159
  - Inspection and Repair
    159
- Starting Circuit Cut-Off System
  158
- Starter Relay
  160
  - Inspection
    161
- Starting-Circuit Cut-Off Relay
  161
- Ac Generator and Voltage Regulator
  164
  - Inspection
    164
  - Battery Inspection
    164
  - Stator Coil Inspection
    164
  - Checking the Silicon Rectifier
    165
- Charging System
  164
- Ignition System
  167
  - Description
    167
  - Operation
    167
  - Sidestand Relay Operation
    167
  - Troubleshooting
    168
- Lighting System
  173
  - Lighting Tests and Checks
    173
- Signal System
  176
  - Signal System Tests and Checks
    177
  - Flasher Self-Cancelling Unit
    177
  - Switches
    177
  - Battery
    178
- Cooling System
  180
  - Electric Fan and Thermostatic Switch
    180
  - Engine Temperature Gauge
    182
  - Thermo-Unit
    182
  - Troubleshooting
    182

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Yamaha XZ550RJ 1982 Owner's Manual

Yamaha XZ550RJ 1982 Owner's Manual (270 pages)

Brand: Yamaha | Category: Motorcycle | Size: 3.37 MB

Table of Contents

Spanish

11
- Table of Contents
  11
- Description
  13
- Numeros de Identification
  16
- Funciones de Control
  18
- Revision Antes del Funcionamiento
  57
- Funcionamiento y Puntos
  86
- Conduccion
  86
- Mantenimiento Periodico Ypequenas Reparaciones
  104
- Limpieza Yalmacenamiento
  244
- Especificationes
  263
English

15
- Motorcycle Identification
  15
- Control Functions
  17
- Pre-Operation Checks
  53
- Operation and Important Riding Points
  85
- Periodic Maintenance and Minor Repair
  103
- Cleaning and Storage
  243
- Specifications
  255
French

16
- Identification de la Motocyclette
  16
- Fonctions des Commandes
  18
- Controles Avant Utilisation
  55
- Utilisation Et Points Importants Concernant Le Pilotage
  86
- Entretien Periodique Et
  104
- Nettoyage Et Remisage
  244
- Caracteristiques
  259

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