Table Of Contents - Husqvarna TE 250-450 Workshop Manual

Table of Contents

Workshop Manual3
Useful Suggestions5
General Instructions For Repair Work5
Index11
Important Notices18
General27
Maintenance59
Troubles And Remedies97
Settings And Adjustments118
Table Of Contents118
Regolazione Gioco Valvole122
Adjustment Of Valves Play123
Regolazione Decompressione Avviamento127
Regolazione Cavo Comando Gas127
Registrazione Carburatore129
Registrazione Minimo130
Sostituzione Dischi Frizione132
Registrazione Leva Di Comando E Controllo Livello Fluido Frizione Idraulica133
Regolazione Leva Comando Freno Anteriore (Te, Tc) E Controllo Del Livello Del Fluido (Te, Tc, Smr)135
Registrazione Posizione Pedale Comando Freno Posteriore137
Registrazione Corsa A Vuoto Freno Posteriore138
Controllo Livello Fluido Freno Posteriore138
Controllo Livello Olio Motore140
Sostituzione Olio Motore E Pulizia-Sostituzione Filtri Metallici Ed A Cartuccia141
Controllo Livello Liquido Di Raffreddamento143
Sostituzione Liquido Di Raffreddamento143
Controllo Filtro Aria146
Air Filter Check147
Air Filter And Cleaning147
Assembly147
Registrazione Catena Trasmissione Secondaria151
Lubrificazione Catena Trasmissione154
Regolazione Delle Sospensioni In Base Alle Particolari Condizioni Della Pista159
Adjusting The Shock Absorber164
Registrazione Ammortizzatore164
Adjusting The Shock Absorber Spring Preload166
Registrazione Precarico Molla Ammortizzatore166
Shock Absorber Hydraulic Brake Adjustment167
Registrazione Freno Idraulico Ammortizzatore167
Shock Absorber Springs170
Molle Ammortizzatore170
Adjusting The Front Fork171
Regolazione Forcella Anteriore171
Front Fork Springs173
Steering Ball Bearing Play Adjustment174
Handlebar Position Change176
Checking The Fuel Hose177
Replacing The Muffler Deadening Material178
Checking The Exhaust Pipe179
General Operations181
Premessa182
Foreword182
Introduction182
Vorwort182
Premisa182
Removal Of Engine From Motorcycle183
Stacco Motore Dal Motociclo183
Démontage Moteur Du Motocycle183
Ausbau Des Motors Von Motorrad184
Remoción Del Motor Del Motociclo184
Stacco Sella E Batteria195
Removal Of Saddle And Battery195
Démontage Selle Et Batterie195
Ausbau Des Sattels Und Batterie196
Remoción Del Sillín Y De La Battería196
Removal Of Side Panels197
Stacco Pannelli Laterali197
Stacco Telaietto Posteriore Completo Di Parafango (Te- Smr: Con Fanale Posteriore) E Scatola Filtro Aria Completa197
Démontage Panneaux Latéraux197
Ausbau Der Seitlichen Bleche197
Remoción De Los Paneles Laterales197
Removal Of Rear Frame With Fender (Te- Smr: With Tail Light) And Air Filter Box Assy198
Démontage Cadre Arrière Avec Pare- Boue (Te- Smr: Avec Feu Arrière) Et Filtre À Air Complet198
Ausbau Des Hinteren Fahrgestells, Des Hinteren Kotflügels (Te- Smr: Mit Hinteren Scheinwerfer) Und Des Luftfilters199
Remoción Del Bastidor Trasero Con El Guardabarros (Te- Smr: Y Con El Faro Trasero) Y Caja Filtro Del Aire199
Removal Of Exhaust System201
Stacco Impianto Di Scarico201
Démontage Installation D'échappement201
Ausbau Der Auspuffanlage201
Remoción De La Instalación De Escape201
Removal Of Fuel Tank And Conveyors202
Stacco Serbatoio Carburante E Convogliatori202
Démontage Réservoir D'essence Et Convoyeurs203
Leitblechen203
Remoción Del Deposito Carburante Y Los Conductores204
Stacco Centralina Elettronica, Bobina Elettronica, Regolatore Di Tensione E Tubazione Frizione A Comando Idraulico205
Removal Of Electronic Power Unit, Electronic Coil, Voltage Regulator And Hydraulic Clutch Hose205
Démontage Du Central Électronique, Bobine Électronique, Régulateur De Tension Et Tuyau Embrayage Hydraulique205
Ausbau Der Elektronischer Steuerinheit, Der Elektronischer Spule, Des Reglers Spannung Und Kupplungsrohr206
Remoción De La Central Electrónica, Bobina Electrónica , Regulador De Tension Y Tubo Embrague Hydraulico206
Removal Of Secondary Drive Chain207
Démontage Du Chaîne Transmission Secondaire207
Ausbau Der Vergelegekette208
Remoción De La Cadena De Transmisión Secondaria208
Engine Disassembly210
Cylinder Head Cover Disassembly214
Camshaft Disassembly214
Smontaggio Coperchio Testa Cilindro214
Smontaggio Alberi A Camme214
Stacco Catena Trasmissione Secondaria215
Water Pump Body Disassembly216
Rimozione Corpo Pompa Acqua216
Cylinder Head Disassembly217
Smontaggio Testa Cilindro217
Valve Disassembly218
Smontaggio Valvole218
Using A Magnet, Remove The Valve Pads219
Cylinder Disassembly221
Piston Disassembly221
Smontaggio Cilindro221
Smontaggio Pistone221
Smontaggio Coperchio Trasmissione221
Clutch Disassembly222
Smontaggio Frizione222
Remove The Clutch Control Rod223
Starting System Disassembly224
Smontaggio Gruppo Avviamento224
Oil Pump Disassembly225
Smontaggio Pompa Olio225
Gear Control Pedal And Gear Shifter Disassembly226
Flywheel Disassembly227
Primary Trasmission Driving Gear Disassembly229
Crankcase Disassembly230
Gearbox Disassembly231
Crankshaft And Counter Balancing Shaft Disassembly233
Engine Overhauling237
Cleaning Of Components240
Assemblies240
Pulizia Dei Particolari240
Accoppiamenti240
Cylinder Head241
Testa Cilindro241
Ripresa Sede Valvola241
Recutting The Valve Seats242
Valve Guides245
Guidavalvola245
Replacement Of Valve Guides246
Sostituzione Guidavalvole246
Valve247
Molla Valvola248
Installation Of Valves250
Inspection Of Rocker Arm251
Controllo Del Bilanciere251
Starter Decompressor Cam252
Camma Decompressore Avviamento252
Camshaft253
Albero A Camme253
Camshaft Chain And Gearing255
Catena E Ingranaggi Distribuzione255
Camchain Tensioner256
Tendicatena Distribuzione256
Cylinder257
Cilindro257
Piston259
Cylinder Piston Fitting259
Accoppiamento Cilindro-Pistone259
Piston Diameter261
Gudgeon Pin261
Spinotto261
Piston Rings262
Piston Rings/Cylinder Clearance262
Segmenti262
Accoppiamento Segmenti-Cilindro262
Piston Ring/Piston Rings Groove Clearance263
Accoppiamento Segmenti-Cave Sul Pistone263
Accoppiamento Spinotto-Piede Di Biella264
Gioco Radiale Testa Di Biella264
Crankshaft265
Crankshaft Out-Of-Axis265
Gioco Assiale Testa Di Biella265
Albero Motore265
Counter Balance Shaft266
Contralbero Di Equilibratura266
Connecting Rod Small End Bush Replacement267
Connecting Rod267
Sostituzione Bussola Piede Di Biella267
Biella267
Clutch Unit269
Clutch Spring270
Clutch Housing-Friction Disc Clearance270
Oil Pump273
Gear Selector Fork And Gearing274
Selector Drum277
Carburetor Overhauling278
Engine Reassembly288
General Directions291
Norme Generali291
Instructions For Assembly292
Lubricating Points303
Reassembly Of Crankshaft304
Rimontaggio Albero Motore304
Reassembly Of Counter Balancing Shaft Driving Gear306
Rimontaggio Ingranaggio Rinvio Contralbero306
Reassembly Of Transmission308
Main Shaft308
Auxiliary Shaft308
Rimontaggio Cambio (Te-Smr)308
Reassembly Of Crankcase314
Rimontaggio Del Carter314
Reassembly Of Gearshift Mechanism318
Rimontaggio Gruppo Comando Cambio318
Reassembly Of Oil Pump And Starting System319
Rimontaggio Pompa Olio E Gruppo Avviamento319
Reassembly Of Clutch320
Rimontaggio Frizione320
Reassembly Of Gear Shaft322
Reassembly Of Transmission Cover322
Rimontaggio Albero Leva Cambio322
Rimontaggio Coperchio Trasmissione322
Rimontaggio Ingranaggio Distribuzione E Catena Trasmissione324
Reassembly Of Flywheel325
Rimontaggio Volano325
Reassembly Of Piston And Cylinder326
Rimontaggio Pistone E Cilindro326
Reassembly Of Cylinder Head327
Rimontaggio Testa Cilindro327
Reassembly Of Valve Lifter330
Reassembly Of Cam-Chain Tensioner330
Rimontaggio Dispositivo Alzavalvole330
Rimontaggio Tendicatena Distribuzione330
Reassembly Of Cylinder Head Cover335
Reassembly Of The Gear Shift Position Sensor335
Rimontaggio Coperchio Testa Cilindro335
Rimontaggio Segnalatore Del Folle335
Cylinder Head Gasket Selection Chart336
Frame, Suspensions And Wheels339
Front Wheel345
Tire Make, Type And Dimension345
Cold Tire Pressure345
Removing The Front Wheel349
Removing The Front Fork351
Front Suspension353
Spring Table365
Fork Working366
General Rules For A Proper Overhauling367
Troubleshooting Guide367
Maintenance Recommendations368
Routine Maintenance368
Oil Drain369
Oil Filling370
Slider Disassembly372
Stanchion Disassembly372
Compression Setting Change373
Slider Plug Disassembly373
Damping Unit Reassembly374
Foot Valve And Damping Unit Reassembly374
Slider And Stanchion Reassembly374
Rear Suspension416
Removal Of Rear Shock Absorber418
Overhauling The Spring419
Checks On The Piston Unit425
Replacing The Gasket426
Checking The Adjustment427
Reservoir Replacement429
Disassembling The Air/Oil Diaphragm Of The Reservoir431
Reassembling The Shock Absorber432
Disassembling And Overhauling The Rear Swing Arm445
Overhauling The Rear Swing Arm Axle447
Overhauling The Rocking Lever And The Rear Suspension Tie Rod448
Wheels Overhauling450
Wheel Axle Bending453
Wheel Spokes454
Rims Warpage455
Checking The Wear Of Chain, Pinion And Sprocket457
Brakes460
Braking System461
Impianto Frenante461
Disc Brake462
Disco Freno462
Controllo Usura E Sostituzione Pastiglie Freno464
Spurgo Impianto Frenante Anteriore468
Front Braking System Bleeding (Te, Tc)470
Front Braking System Bleeding (Smr)471
Spurgo Impianto Frenante Posteriore478
Vidange Installation Freinante Arrière478
Entleerung Der Hinteren Bremsanlage479
Purga Instalación Frenante Trasera479
Substitución Del Fluido482
Engine Cooling System486
Checking The Cooling Fluid Level488
Cooling System491
Engine Cooling System Overhauling493
Hydraulic Control Clutch495
Discharge Of Hydraulic System Fluid499
Overhaul Of The Control Pump For Clutch Release500
Bleeding Of The Hydraulic System501
Optional Parts List505
Specific Tools519
Torque Wrench Settings520
Tampering Warning531
Warning Statement531