21 - 2
TRANSMISSION AND TRANSFER CASE
GENERAL INFORMATION (Continued)
Fig. 2 Transmission Identification
GEAR RATIOS
Gear ratios for the AX5 manual transmission are
as follows:
• First gear: 3.93:1
• Second gear: 2.33:1
• Third gear: 1.45:1
• Fourth gear: 1.00:1
• Fifth gear: 0.85:1
• Reverse gear: 4.74:1
Fig. 1 AX5 Manual Transmission
RECOMMENDED LUBRICANT
Recommended lubricant for AX5 transmissions is
Mopar 75W–90, API Grade GL–3 gear lubricant, or
equivalent.
Correct lubricant level is from the bottom edge, to
no more than 6 mm (1/4 in.) below the bottom edge of
the fill plug hole.
The fill plug is on the passenger side of the
adapter housing (Fig. 3). The drain plug is on the
bottom of the case.
Approximate dry fill lubricant capacity is:
• 3.3 liters (3.49 quarts) for 4–wheel drive applica-
tions.
• 3.5 liters (3.70 quarts) for 2–wheel drive applica-
tions.
TRANSMISSION ASSEMBLY INFORMATION
Lubricate
Mopar 75W–90, GL 3 gear lubricant during assem-
bly. Use petroleum jelly to lubricate seal lips and/or
hold parts in place during installation.
Refer to (Fig. 4) during assembly for AX5 gear
assembly identification.
DIAGNOSIS AND TESTING
LOW LUBRICANT LEVEL
A low transmission lubricant level is generally the
result of a leak, inadequate lubricant fill, or an incor-
rect lubricant level check.
Leaks can occur at the mating surfaces of the gear
case, intermediate plate and adaptor or extension
the
transmission
components
TJ
with