Jeep Wrangler 1997 Manual page 1091

TJ
DISASSEMBLY AND ASSEMBLY (Continued)
Fig. 63 Install Range Fork And Hub Assembly
Fig. 64 Mainshaft Assembly Installation
Fig. 65 Assembling Mode Fork And Sleeve
(9) Install assembled mode fork and sleeve (Fig.
66). Be sure fork rail goes through range fork and
into case bore. Also be sure sleeve is aligned and
seated on mainshaft hub.
(10) Rotate sector to Neutral position.
TRANSMISSION AND TRANSFER CASE
Fig. 66 Mode Fork And Sleeve Installation
(11) Install new O-ring on detent plug (Fig. 67).
(12) Lubricate detent plunger with transmission
fluid or light coat of petroleum jelly.
(13) Install detent plunger, spring and plug (Fig.
67).
(14) Verify that plunger is properly engaged in sec-
tor.
Fig. 67 Shift Detent Components
FRONT OUTPUT SHAFT AND DRIVE CHAIN INSTALLATION
(1) Lubricate front output shaft-sprocket assembly,
drive chain, and drive sprocket with transmission
fluid.
(2) Assemble drive chain and front output shaft
(Fig. 68).
(3) Start chain on mainshaft drive sprocket.
(4) Guide front shaft into bearing and drive
sprocket onto mainshaft drive gear (Fig. 68).
(5) Install mode spring on upper end of mode fork
shift rail (Fig. 69).
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