Jeep Wrangler 1997 Manual page 1017

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TJ
DISASSEMBLY AND ASSEMBLY (Continued)
CAUTION: Do not force valves or plugs into place
during reassembly. If the valve body bores, valves,
and plugs are free of distortion or burrs, the valve
body components should all slide into place easily.
In addition, do not overtighten the transfer plate
and valve body screws during reassembly. Over-
tightening can distort the valve body resulting in
valve sticking, cross leakage and unsatisfactory
operation. Tighten valve body screws to recom-
mended torque only.
(1) Lubricate valve body bores, valves and plugs
with Mopar
ATF Plus 3, Type 7176, transmission
fluid.
(2) Install regulator valve line pressure plug, pres-
sure plug sleeve, regulator valve throttle pressure
plug, and spring into valve body (Fig. 53). Verify
valve components slide freely.
(3) Install regulator valve end plate on valve body
(Fig. 53).
(4) Install kickdown limit valve and spring in kick-
down limit valve body (Fig. 53). Verify valve compo-
nents slide freely.
(5) Compress spring into kickdown limit valve
body.
(6) Install retainer in grooves at end of kickdown
limit valve body (Fig. 53).
Fig. 53 Control Valves, Shift Valves, And Governor Plugs
TRANSMISSION AND TRANSFER CASE
(7) Install throttle pressure plug in kickdown limit
valve body (Fig. 53).
(8) Install 1-2 shift valve and spring into valve
body (Fig. 53).
(9) Install 2-3 shift valve and spring into valve
body (Fig. 53).
(10) Install 1-2 shift control valve and spring into
valve body (Fig. 53).
(11) Verify valve components slide freely.
(12) Place kickdown limit valve body and end plate
in position on valve body and compress springs (Fig.
53).
(13) Install screws to attach kickdown limit valve
body to valve body (Fig. 53).
(14) Install shuttle valve throttle plug, primary
spring and shuttle valve into valve body (Fig. 53).
Verify valve components slide freely.
(15) Install 1-2 and 2-3 shift valve governor plugs
into valve body (Fig. 53). Verify valve components
slide freely.
(16) Place governor plug end plate in position on
valve body and compress spring.
(17) Install screws to attach governor plug end
plate to valve body (Fig. 53).
(18) Assemble shuttle valve spring and guides
(Fig. 53). Place spring and guides in position on shut-
tle valve stem.
21 - 111

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