Brake Caliper Removal And Disassembly - Suzuki GZ250 Service Manual

5-9 CHASSIS
BRAKE CALIPER REMOVAL AND
DISASSEMBLY
• Disconnect the brake hose from the brake caliper by re-
moving the brake hose union bolt and allow the brake
fluid to drain into a suitable receptacle.
• Loosen the brake pad mounting bolt.
• Remove the brake caliper by removing the mounting
bolts .
A CAUTION
Never reuse the brake fluid left over from previous
servicing and which has been stored for long peri-
ods of time.
AWARNING
Brake fluid if it leaks, will interfere with safe running
and discolor painted surfaces. Check the brake
hose and hose joints for cracks and oil leakage.
• Remove the brake pads. (See p. 5-8.)
• Remove the brake caliper holder
• Remove the spring
• Place a rag over the brake caliper piston to prevent it
from popping out and then force out the piston using
compressed air.
A CAUTION
Do not use high pressure air to prevent brake cali-
per piston damage.
• Remove the dust seal
A CAUTION
Do not reuse the dust seal and piston seal to pre-
vent brake fluid leakage.
and piston seal