Genie Z-34/22 Operator's Manual

Genie Z-34/22 Operator's Manual

Boom lifts
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Summary of Contents for Genie Z-34/22

  • Page 2: Table Of Contents

    Copyright © 1996 by Genie Industries Decals ..............34 Specifications ............38 Sixth Edition: First Printing, July 2014 "Genie" and "Z" are registered trademarks of Genie Industries in the U.S.A. and many other countries. Contact us: These machines comply with ANSI A92.5 Internet: http://www.genielift.com CSA B354.4...
  • Page 3: Safety Rules

    You read, understand and obey employer's safety rules and worksite regulations. You read, understand and obey all applicable governmental regulations. You are properly trained to safely operate the machine. Part No. 1258814 Z-34/22 • Z-34/22N...
  • Page 4 200KV to 350KV 6.10 into the total platform load. See the decals on the options. 350KV to 500KV 7.62 500KV to 750KV 10.67 750KV to 1000KV 13.72 Z-34/22 • Z-34/22N Part No. 1258814...
  • Page 5 If the tilt alarm sounds with the horizontal. Move the machine to a firm, level platform downhill: surface before raising the platform. 1 Retract the primary boom. 2 Lower the secondary boom. 3 Lower the primary boom. Part No. 1258814 Z-34/22 • Z-34/22N...
  • Page 6 Side slope 14° 28 mph / 12.5 m/s when the boom is raised, lower the boom and do not continue to operate the Z-34/22 DC, Maximum slope rating, stowed position machine. Counterweight uphill 17° Do not operate the machine in strong or gusty Counterweight downhill 11°...
  • Page 7 Do not use the machine on a moving or mobile surface or vehicle. Be sure all tires are in good condition and lug nuts are properly tightened. Part No. 1258814 Z-34/22 • Z-34/22N...
  • Page 8 Do not enter or exit the platform unless the on the platform controls and drive chassis for drive machine is in the stowed position and the platform and steer functions. is at ground level. Z-34/22 • Z-34/22N Part No. 1258814...
  • Page 9 Be sure all maintenance has been performed as specified in this manual and the Limit travel speed according to the condition of the Genie Z-34/22 & Genie Z-34/22N Service Manual. ground surface, congestion, slope, location of personnel, and any other factors which may cause Be sure all decals are in place and legible.
  • Page 10 Bodily Injury Hazard Decal Legend Do not operate the machine with a hydraulic oil or Genie product decals use symbols, color coding air leak. An air leak or hydraulic leak can penetrate and signal words to identify the following: and/or burn skin.
  • Page 11 Lifting Hazard Do not contact the battery terminals or the cable Use a forklift to remove or install the battery packs. clamps with tools that may cause sparks. Part No. 1258814 Z-34/22 • Z-34/22N...
  • Page 12: Controls

    7 Red Emergency Stop button 17 Turntable rotate switch 8 Function override - Aircraft protection package (if equipped) 18 Platform rotate switch 9 Battery charge indicator and/or low voltage 19 Not used interrupt (option) Z-34/22 • Z-34/22N Part No. 1258814...
  • Page 13 5 Primary boom extend/retract switch 13 Jib boom up/down switch 6 ANSI/CSA models:Auxiliary power switch CE models:Auxiliary power switch with cover 14 Primary boom up/down switch 7 Key switch for platform/off/ground selection 15 Function enable switch Part No. 1258814 Z-34/22 • Z-34/22N...
  • Page 14: Legend

    3 Steer tire 11 Lanyard anchorage point 4 Power to charger (between steer tires) 12 Sliding mid-rail 5 Ground controls 13 Manual storage container 6 Secondary boom 14 Foot switch 7 Primary boom 8 Jib boom Z-34/22 • Z-34/22N Part No. 1258814...
  • Page 15: Pre-Operation Inspection

    Scheduled maintenance inspections shall be performed by qualified service technicians, according to the manufacturer's specifications and the requirements listed in the responsibilities manual. Part No. 1258814 Z-34/22 • Z-34/22N...
  • Page 16 Add distilled water if needed. See all compartment covers are in place and Maintenance section. latched.  Z-34/22: Check for proper tire pressure. Add air if needed. See Maintenance section. Check the following components or areas for damage, improperly installed or missing parts and unauthorized modifications: ...
  • Page 17: Maintenance

    Indicates that tools will be required to perform this procedure. Indicates that new parts will be required to perform this procedure. Part No. 1258814 Z-34/22 • Z-34/22N...
  • Page 18 3 Remove the battery vent caps. 4 Check the battery acid level. If necessary, replenish with distilled water to the bottom of the battery fill tube. Do not overfill. 5 Install the vent caps. Z-34/22 • Z-34/22N Part No. 1258814...
  • Page 19 Machines that have been out of service for more than three months must receive the quarterly inspection before they are put back into service. Part No. 1258814 Z-34/22 • Z-34/22N...
  • Page 20: Function Tests

    4 Push in the red Emergency Stop button to the off position. Result: All ground and platform control functions should not operate. 5 Pull out the red Emergency Stop button to the on position. Z-34/22 • Z-34/22N Part No. 1258814...
  • Page 21 9 Open the ground control side turntable cover and locate the tilt sensor next to the function manifold. 10 Press down one side of the tilt sensor. Result: The alarm, located in the platform, should sound. Part No. 1258814 Z-34/22 • Z-34/22N...
  • Page 22 Result: All boom and platform functions should operate through a full cycle. Note: Control the speed of boom functions by adjusting the boom function speed controller. Drive and steer functions are not affected by the boom function speed controller. Z-34/22 • Z-34/22N Part No. 1258814...
  • Page 23 1 foot / 30 cm per second. If the drive speed with the primary boom raised or extended or the secondary boom raised exceeds 1 foot / 30 cm per second, immediately tag and remove the machine from service. Part No. 1258814 Z-34/22 • Z-34/22N...
  • Page 24 Use the color-coded direction Blue arrows on the platform controls and the drive chassis to identify the direction of travel. Yellow Z-34/22 • Z-34/22N Part No. 1258814...
  • Page 25: Workplace Inspection

    It is the operator's responsibility to read and remember the workplace hazards, then watch for and avoid them while moving, setting up and operating the machine. Part No. 1258814 Z-34/22 • Z-34/22N...
  • Page 26: Operating Instructions

    That means 4 Inspect the workplace. every new operator should perform a pre-operation inspection, function tests, and a workplace 5 Only use the machine as it was intended. inspection before using the machine. Z-34/22 • Z-34/22N Part No. 1258814...
  • Page 27 1 Set the boom function speed controller to the Note: If the security tie is broken or missing, desired speed. consult the appropriate Genie service manual. Note: Drive and steer functions are not affected by 6 Simultaneously hold the auxiliary the boom function speed controller.
  • Page 28 Maximum slope rating, handle. counterweight uphill (gradeability): Z-34/22N: 35% (19°) Use the color-coded direction triangles on the Z-34/22 DC: 30% (17°) platform controls and the drive chassis to identify the direction the wheels will turn. Maximum slope rating, counterweight To Drive downhill: 20% (11°)
  • Page 29 0.3 m  3.6 m = 0.083 x 100 = 8.3% grade If the slope exceeds the maximum uphill, downhill or side slope rating, then the machine must be winched or transported up or down the slope. See Transport and Lifting section. Part No. 1258814 Z-34/22 • Z-34/22N...
  • Page 30 2 Lower the secondary boom. 3 Retract the primary boom. If the tilt alarm sounds with the platform downhill: 1 Retract the primary boom. 2 Lower the secondary boom. 3 Lower the primary boom. Z-34/22 • Z-34/22N Part No. 1258814...
  • Page 31 3 Rotate the turntable so that the boom is between the non-steer wheels. 4 Turn the key switch to the off position and remove the key to secure from unauthorized use. 5 Charge the batteries. Part No. 1258814 Z-34/22 • Z-34/22N...
  • Page 32 Use proper AC input voltage for charging as to the bottom of the fill tube. Do not overfill. indicated on the charger. Dry Battery Filling and Charging Use only Genie authorized batteries and charger. Instructions 1 Remove the battery vent caps and permanently...
  • Page 33: Transport And Lifting Instructions

    The machine must be on a level surface or secured before releasing the brakes. Towing the Genie Z-34/22 or the Genie Z-34/22N is not recommended. If the machine must be Do not drive the machine on a slope that towed, do not exceed 2 mph / 3.2 km/h.
  • Page 34 Use the tie points on the drive chassis for anchoring down to the transport surface. Use chains or straps of ample load capacity. Use a minimum of 4 chains. Adjust the rigging to prevent damage to the chains. Z-34/22 • Z-34/22N Part No. 1258814...
  • Page 35 See the serial plate for the machine weight. Model Z-34/22 Z-34/22N X Axis 30.7 in 34 in 74.6 cm 86.3 cm Y Axis 38.8 in 32 in 98.6 cm 81.2 cm Part No. 1258814 Z-34/22 • Z-34/22N...
  • Page 36: Decals

    Notice - Missing Manuals 62930 Cosmetic - Genie Z-34/22 28177 Warning - Platform Rotate 62931 Cosmetic - Genie Z-34/22 DC Power 28181 Warning - No Step or Ride 62932 Cosmetic - Genie Z-34/22N 28235 Label - Power to Platform, 115V...
  • Page 37 28177 or 139590 Power 35542 or**31784 Unit or*65301 Side 28161 *43595 44981 35542 Shading indicates decal *43595 72833 28235 or**31784 62931 is hidden from view, i.e., or 28174 or*65301 or 62933 28372 under covers. Part No. 1258814 Z-34/22 • Z-34/22N...
  • Page 38 Label - Maximum Capacity, 200 kg 46468 Label - Function Override (Aircraft Protection Package) (Aircraft Protection Package) 82942** Label - Tire Pressure, (Z-34/22 DC only) 52968 Cosmetic - Genie Boom 97815 Label - Lower Mid-rail 62930 Cosmetic - Genie Z-34/22...
  • Page 39 62932 82548 82544 139587 Power or 139590 Unit **82942 Side *114249 Shading indicates decal 139587 is hidden from view, i.e., 44981 **82942 or 139590 28235 62931 under covers. 82472 or 28174 *114249 or 62933 Part No. 1258814 Z-34/22 • Z-34/22N...
  • Page 40: Specifications

    It should be used only with adequate safety factors. Continuous improvement of our products is a Genie policy. Product specifications are subject to change without notice or obligation. Z-34/22 • Z-34/22N Part No. 1258814...
  • Page 41 It Continuous improvement of our products is a should be used only with adequate safety factors. Genie policy. Product specifications are subject to change without notice or obligation. Part No. 1258814 Z-34/22 • Z-34/22N...
  • Page 42 6.1 m 15 ft 4.6 m -72° 10 ft 5 ft 1.52 m 0 ft 0 ft 5 ft 15 ft 20 ft 25 ft 10 ft 1.5 m 4.6 m 6.1 m 7.6 m Z-34/22 • Z-34/22N Part No. 1258814...

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Z-34/22n

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