Genie Z-34/22 Operator's Manual
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Genie Z-34/22 Operator's Manual

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See also: Service Manual , Operator's Manual
Before serial number Z34N-2101 and Z34-1735:
Incorrect operation can result from use of this manual on machines that have not been updated
according to Genie Campaign Bulletin 070001. Death or Serious Injury can result.
This manual only applies to machines that have been updated according to Genie Campaign
Bulletin 070001. Contact Genie Industries for information on this bulletin.
After serial number Z34N-2100 and Z-34-1734:
Genie Campaign Bulletin 070001 does not apply to these machines.
Operator's Manual
with Maintenance Information
Second Edition
Ninth Printing
Part No. 43654

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Summary of Contents for Genie Z-34/22

  • Page 1 Incorrect operation can result from use of this manual on machines that have not been updated according to Genie Campaign Bulletin 070001. Death or Serious Injury can result. This manual only applies to machines that have been updated according to Genie Campaign Bulletin 070001. Contact Genie Industries for information on this bulletin.

  • Page 2: Table Of Contents

    Third Printing, July 1996 Internet: http://www.genielift.com Second Edition: Ninth Printing, June 2007 e-mail: techpub@genieind.com "Genie" and "Z" are registered trademarks of Genie Industries in the U.S.A. and many other countries. These machines comply with ANSI/SIA 92.5-1992. Printed on recycled paper Printed in U.S.A.
  • Page 3 You read, understand and obey: Manufacturer's instructions and safety rules—safety and operator's manuals and machine decals Employer's safety rules and worksite regulations Applicable governmental regulations You are properly trained to safely operate the machine. Part No. 43654 Genie Z-34/22 & Genie Z-34/22N...
  • Page 4 Do not operate the machine during lightning or storms. Do not use the machine as a ground for welding. Genie Z-34/22 & Genie Z-34/22N Part No. 43654...
  • Page 5 Mounting attachments for holding tools or other materials onto the platform, toeboards or guard rail system can increase the weight in the platform and the surface area of the platform or the load. Part No. 43654 Genie Z-34/22 & Genie Z-34/22N...
  • Page 6 Do not push the machine or other objects with the boom. Do not contact adjacent structures with the boom. Do not tie the boom or platform to adjacent structures. Do not place loads outside the platform perimeter. Genie Z-34/22 & Genie Z-34/22N Part No. 43654...
  • Page 7 Do not operate a boom in the path of any crane transport vehicle. unless the controls of the crane have been locked out and/or precautions have been taken to prevent any potential collision. No stunt driving or horseplay while operating a machine. Part No. 43654 Genie Z-34/22 & Genie Z-34/22N...
  • Page 8 Component Damage Hazard Decal Legend Do not use the machine as a ground for welding. Genie product decals use symbols, color coding and signal words to identify the following: Damaged Machine Hazards Do not use a damaged or malfunctioning machine.

  • Page 9: Safety

    Lifting Hazard Do not contact the battery terminals or the cable Use a forklift to remove or install the battery packs. clamps with tools that may cause sparks. Part No. 43654 Genie Z-34/22 & Genie Z-34/22N...

  • Page 10: Controls

    6 Primary boom extend/retract switch 15 Primary boom up/down switch 7 Red Emergency Stop button 16 Turntable rotate switch 8 Not used 17 Platform rotate switch 9 Battery charge indicator and/or low voltage interrupt (option) Genie Z-34/22 & Genie Z-34/22N Part No. 43654...
  • Page 11 5 Auxiliary power switch 12 Jib boom up/down switch 6 Hour meter 13 Primary boom up/down switch 7 Key switch for platform/off/ground selection 14 Function enable switch 15 Secondary boom up/down switch Part No. 43654 Genie Z-34/22 & Genie Z-34/22N...

  • Page 12: Pre-Operation Inspection

    Scheduled maintenance inspections shall be performed by qualified service technicians, according to the manufacturer's specifications and the requirements listed in the responsibilities manual. Genie Z-34/22 & Genie Z-34/22N Part No. 43654...
  • Page 13 ! Drive and turntable motors and drive hubs ! Boom wear pads ! Tires and wheels ! Limit switches, alarms and horn ! Nuts, bolts and other fasteners ! Platform entry mid-rail bar or gate Part No. 43654 Genie Z-34/22 & Genie Z-34/22N...

  • Page 14: Maintenance

    Indicates that tools will be required to perform this procedure. Indicates that new parts will be required to perform this procedure. Genie Z-34/22 & Genie Z-34/22N Part No. 43654...

  • Page 15: Scheduled Maintenance

    3 Remove the battery vent caps. 4 Check the battery acid level. If necessary, replenish with distilled water to the bottom of the battery fill tube. Do not overfill. 5 Install the vent caps. Part No. 43654 Genie Z-34/22 & Genie Z-34/22N...

  • Page 16: Function Tests

    4 Push in the red Emergency Stop button to the off position. Result: All ground and platform control functions should not operate. 5 Pull out the red Emergency Stop button to the on position. Genie Z-34/22 & Genie Z-34/22N Part No. 43654...
  • Page 17 Test the Foot Switch sensor. 17 Do not press down the foot switch. Activate Result: The alarm, located in the each machine function. platform, should sound. Result: The machine functions should not operate. Part No. 43654 Genie Z-34/22 & Genie Z-34/22N...
  • Page 18 24 Depress the thumb rocker switch in the direction identified by the yellow triangle on the control panel. Result: The steer wheels should turn in the direction that the yellow triangles point on the drive chassis. Genie Z-34/22 & Genie Z-34/22N Part No. 43654...
  • Page 19 43 Slowly move the drive control handle to the full identify the direction of travel. drive position. Yellow Result: The maximum achievable drive speed with the primary boom extended should not exceed 1 foot / 30 cm per second. Part No. 43654 Genie Z-34/22 & Genie Z-34/22N...
  • Page 20 59 Move the drive control handle off center and activate a boom function toggle switch. Result: No boom functions should operate. The machine will move in the direction indicated on the control panel. Genie Z-34/22 & Genie Z-34/22N Part No. 43654...

  • Page 21: Workplace Inspection

    It is the operator's responsibility to read and remember the workplace hazards, then watch for and avoid them while moving, setting up and operating the machine. Part No. 43654 Genie Z-34/22 & Genie Z-34/22N...

  • Page 22: Operating Instructions

    That means 4 Inspect the workplace. every new operator should perform a pre-operation inspection, function tests, and a workplace 5 Only use the machine as it was intended. inspection before using the machine. Genie Z-34/22 & Genie Z-34/22N Part No. 43654...
  • Page 23 4 Press down the foot switch when operating the auxiliary controls from the platform. 5 Simultaneously hold the auxiliary power switch on and activate the desired function. The boom, steer and drive functions will operate with auxiliary power. Part No. 43654 Genie Z-34/22 & Genie Z-34/22N...
  • Page 24 3 Turn the steer wheels with the thumb rocker switch located on top of the drive control handle. Use the color-coded direction arrows on the platform controls and the drive chassis to identify the direction the wheels will turn. Genie Z-34/22 & Genie Z-34/22N Part No. 43654...
  • Page 25 Lay the piece of wood on the slope. At the downhill end, lay the level on the top edge of the piece of wood and lift the end until the piece of wood is level. Part No. 43654 Genie Z-34/22 & Genie Z-34/22N...
  • Page 26 Emergency Stop button. If machine speed exceeds 3 mph / 4.8 km/h (walking pace), immediately stop the machine. Genie Z-34/22 & Genie Z-34/22N Part No. 43654...
  • Page 27 Light on indicates the batteries are fully discharged. Stop using the boom and charge the batteries immediately. Note: Machines equipped with Low Voltage Interrupt Option will lose primary and secondary boom lift functions when batteries are fully discharged. Part No. 43654 Genie Z-34/22 & Genie Z-34/22N...
  • Page 28 5 Check the battery acid level when the charging cycle is complete. Replenish with distilled water Use only a Genie authorized battery and to the bottom of the fill tube. Do not overfill. charger. To Charge Battery 1 Be sure the batteries are connected before charging the batteries.

  • Page 29: Transport & Lifting Instructions

    (see machine from a below). transport vehicle. Towing the Genie Z-34/22 or the Genie Z-34/22N is not recommended. If the machine must be towed, do not exceed 2 mph / 3.2 km/h. Disengage Position...
  • Page 30 Use the tie points on the drive chassis for anchoring down to the transport surface. Use chains or straps of ample load capacity. Use a minimum of 4 chains. Adjust the rigging to prevent damage to the chains. Genie Z-34/22 & Genie Z-34/22N Part No. 43654...
  • Page 31 See serial plate. Model Z-34/22 Z-34/22N X Axis 30.7 in 34 in 74.6 cm 86.3 cm Y Axis 38.8 in 32 in 98.6 cm 81.2 cm Part No. 43654 Genie Z-34/22 & Genie Z-34/22N...

  • Page 32: Decals

    31508 Notice - Power to Charger 62930 Cosmetic - Genie Z-34/22 31784 Notice - Tire Specificatiions, Z-34/22 62931 Cosmetic - Genie Z-34/22 DC Power 31785 Notice - Battery Charger Instructions 62932 Cosmetic - Genie Z-34/22N 31788 Danger - Battery/Charger Safety...

  • Page 33: Power Unit

    Operator's Manual Second Edition • Ninth Printing DECALS Ground Controls Side Chassis Platform Power Unit Side Shading indicates decal is hidden from view, i.e., under covers. Part No. 43654 Genie Z-34/22 & Genie Z-34/22N...

  • Page 34: Specifications

    Side slope (11°) Note: Slope rating is subject to ground conditions and adequate traction. Continuous improvement of our products is a Genie policy. Product specifications are subject to change without notice or obligation. Genie Z-34/22 & Genie Z-34/22N Part No. 43654...
  • Page 35 Side slope (11°) Note: Slope rating is subject to ground conditions and adequate traction. Continuous improvement of our products is a Genie policy. Product specifications are subject to change without notice or obligation. Part No. 43654 Genie Z-34/22 & Genie Z-34/22N...
  • Page 36 Genie North America Phone 425.881.1800 Toll Free USA and Canada 800.536.1800 425.883.3475 Genie Australia Pty Ltd. Phone + 61 7 3375 1660 Fax + 61 7 3375 1002 Genie China Genie Scandinavia Phone + 86 21 53852570 Phone + 46 31 575100...

This manual is also suitable for:

Z-34/22n

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