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Z-34/22 IC
Genie Z-34/22 IC Manuals
Manuals and User Guides for Genie Z-34/22 IC. We have
6
Genie Z-34/22 IC manuals available for free PDF download: Maintenance Manual, Operator's Manual
Genie Z-34/22 IC Maintenance Manual (182 pages)
Brand:
Genie
| Category:
Boom Lifts
| Size: 8.52 MB
Table of Contents
Table of Contents
9
Models Included in this Manual
3
Introduction
3
Identifying the Correct Procedure for Your Model
4
Find Additional Manuals for Your Model
4
Revision History
5
Safety Rules
7
Table of Contents
9
Performance Specifications
15
Function Speeds - S-100, S-105 and S-100HD
15
Function Speeds - S-120, S-125 and S-120HD
16
Function Speeds - All Other Models
17
Maintenance Manual October 2018 Performance Specifications
18
Jib Boom down
19
Jib Boom Rotate
19
Jib Boom up
19
Primary Boom Extend
19
Primary Boom Retract
19
Secondary Boom down
19
Secondary Boom up
19
Turntable Rotate
20
Platform Level (10° Range of Motion)
21
Platform Rotate
21
Drive Speeds
23
Ansi/Csa
25
Tires and Wheels
26
Torque Specifications
26
Trax Torque Specifications
27
Engine Operator and Maintenance Manuals
28
Engine Specifications
28
Deutz Engine Models
29
Perkins Engine Models
30
Ford Engine Models
32
Kubota Engine Models
32
GM Engine Models
33
Continental Engine Models
34
Cummins Engine Models
34
Hydraulic Relief Valves
35
Hydraulic Specifications
35
Hydraulic and Drive Hub Fluid Capacities
38
Hydraulic Oil Specifications
40
Hydraulic Hose and Fitting Torque Specifications
43
Torque Procedure
44
Introduction
46
Maintenance Procedures
46
Maintenance Schedule
48
Pre-Delivery Preparation Report
49
Scheduled - Quarterly October 2018 Maintenance Inspection Report - Booms
50
Scheduled Maintenance Inspection Report - Quarterly or Frequent
50
Boom(S) and Platform
51
Drive Chassis
51
Scheduled Maintenance Inspection Report - Annual
51
Turntable Mechanicals and Hydraulics
51
Programmed Maintenance Inspection Report - Booms
52
Commissioning Procedures
53
Perform 50 Hour Service
53
Perform Engine Maintenance - 50 Hours
53
Perform 150 Hour Service
54
Check for Open Bulletins and Owner Registration
55
Quarterly Maintenance Procedures
55
Battery Inspection
56
Inspect the Electrical Wiring
58
Inspect the Electrical Contactor - DC / Bi-Energy Models
59
Check the Exhaust System
60
Inspect the Tires, Wheels and Lug Nut Torque
60
Check the Generator Belts and Pulleys, Bi-Energy Models
61
Check the Oscillate Directional Valve Linkage (if Equipped)
62
Visual Inspection of the Hydraulic Oil
63
Inspect the Hydraulic Filters
64
Check and Adjust the Engine RPM
65
Test the Ground Control Override
70
Test the Alarm Package (if Equipped
71
Test the Alarm Package (if Equipped)
71
Test the Emergency Power System
72
Test the Engine Idle Select - Engine Models
72
Test the Engine Idle Select Operation
72
Test the Fuel Select Operation - Gasoline/Lpg Models
74
Inspect the Calibration Decal - ALC1000 Models
75
Test the Recovery Mode System - ALC-1000 Models
76
Test the Recovery System - ALC-1000 Models
76
Test the Platform Self-Leveling
77
Confirm the Proper Brake Configuration
78
Test the Drive Brakes
78
Test the Drive Speed - Raised or Extended Position
79
Test the Drive Speed - Stowed Position
79
Test the Drive Speed - Raised and Extended Position
80
Test the Drive Speed - Raised and Extended, ALC1000 Models
80
Sx-105Xc, Sx-125Xc, Sx-135Xc
82
Test the Turntable Level Sensor
82
XC, SX-125 XC, SX-135 XC, SX-150 and SX-180
82
Test the Secondary Boom Angle Sensor
84
Test the Secondary Boom Angle Sensor - Z-135/70 and ZX-135/70
84
Test the Primary Boom Angle Sensor - Z-135/70 and
86
Test the Primary Boom Angle Sensor - Z-135/70 and ZX-135/70
86
Test the Primary Boom Angle Sensor
89
XC, SX-125 XC, SX-135 XC, SX-150 and SX-180
89
Test the Safety Envelope Limit Switches
94
Test the Safety Envelope Limit Switches - Z-135/70, ZX-135/70, SX-105
94
Test the Primary Boom Angle Sensor
98
Test the Primary Boom Angle Sensor - Z-80/60
98
Test the Safety Envelope and Circuits
99
Test the Safety Envelope and Circuits - Z-80/60
99
Check the Safety Envelope Limit Switches and Angle Sensor - S-60X, S-80X, and S-60XC to S60XC-45000
101
And S-125
103
Test the Safety Envelope and Circuits
103
Test the Aircraft Protection System (if Equipped)
109
Inspect the Boom Extend/Retract Cables - All Models
111
Test the Operator Protection Alarm (if Equipped
111
Test the Operator Protection Alarm (if Equipped)
111
Test the Recovery Mode System - ALC-600 Models
112
S60Xcm-101, S-65 XC, S-80 Hf, S-85 Hf, S-80 XC, S-85 XC
113
Test the Primary Boom Angle Sensor - S-60 XC from S60XCH-45001 and S60XCM-101, S-65 XC, S-80 HF, S-85 HF, S-80 XC, S-85 XC
115
Test the Primary Boom Angle Sensor - S-60XC from
115
Annual Maintenance Procedures
117
Grease the Turntable Rotation Bearing and Rotate Gear
117
Check the Turntable Rotation Bearing Bolts
118
Inspect for Turntable Bearing Wear
119
Check the Extendable Axle - S-100, S-105, S-120 and S-125
120
Perform Maintenance- Jib Rotate Bearing
121
Test the Bypass/Recovery Key Switch - ALC1000 Models
122
Grease the Platform Overload Mechanism (if Equipped)
124
S-80XC, S-85XC and Z-45XC Models)
125
Test the Platform Overload System - All Models
125
Test the Platform Overload System - ALC1000 Models
127
Test the Platform Load Sense System - S-60 HC
128
Inspect the Boom Extend/Retract Cables - S-60/65 and S-80/85 Models
129
Inspect the Boom Extend/Retract Cables
131
XC and SX-125 XC
131
Inspect the Boom Extend and Retract Cables - SX-135
133
Check the Drive Hub Oil Level and Fastener Torque
137
Test the Dual Capacity and Platform Overload System
139
XC, SX-125 XC and SX-135 XC
139
Test the Dual Capacity and Platform Overload System - S-60 XC from
141
Z-45 XC Models
141
XC, S-85 XC
142
And Z-62 Models
144
P0-1 Check the Track Tension and Fastener Torque, TRAX Models
144
Programmed Maintenance Procedures
144
P0-2 Check the Track Tension and Fastener Torque, TRAX Models
145
S-40 and S-45 Models
145
P0-3 Grease the Extendable Axles - S-100, S-105, S-120 and S-125
147
P0-4 Continental Engine Maintenance - under 1000 Hours
148
P0-5 Cummins Engine Maintenance - under 1000 Hours
149
P0-6 Deutz Engine Maintenance - under 1000 Hours
150
P0-7 Ford Engine Maintenance - under 1000 Hours
151
P0-8 Kubota Engine Maintenance - under 1000 Hours
152
P0-9 Perkins Engine Maintenance - under 1000 Hours
153
P0-10 GM .998L Engine Maintenance - under 1000 Hours
154
P0-11 GM 3.0L Engine Maintenance - under 1000 Hours
155
P1-1 Perform Engine Maintenance - 1000 Hours
156
P1-2 Replace the Drive Hub Oil
157
P2-1 Perform Engine Maintenance - 2000 Hours
160
P2-2 Test or Replace the Hydraulic Oil
162
P2-3 Replace the Hydraulic Filters
163
P2-4 Check the Free-Wheel Configuration
165
P2-5 Check the Boom Wear Pads
167
P2-6 Check the Extendable Axle Wear Pads - S-100, S-105, S-120, S-125, S-100HD and S-120HD
170
P2-7 Check the Turntable Rotation Gear Backlash
170
P2-8 Grease the Steer Axle Wheel Bearings, All 2WD Models, Except S-60, S-65, Z-60 DC/FE and Z-62
171
DC/FE and Z-62
173
P3-1 Perform Engine Maintenance - 3000 Hours
174
P4-1 Perform Engine Maintenance - 4000 Hours
175
P5-1 Perform Engine Maintenance - 5000 Hours
176
P6-1 Perform Engine Maintenance - 6000 Hours
176
P12-1 Perform Engine Maintenance - 12000 Hours
177
P12-2 Remove and Inspect the Boom Extend/Retract Cables
177
Cable Replacement Criteria
180
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Genie Z-34/22 IC Maintenance Manual (157 pages)
Brand:
Genie
| Category:
Boom Lifts
| Size: 5.94 MB
Table of Contents
Introduction
3
Introduction
2
Models Included in this Manual
3
Identifying the Correct Procedure for Your Model
3
Find Additional Manuals for Your Model
3
Revision History
4
Safety Rules
6
Personal Safety
7
Table of Contents
8
April
12
Performance Specifications
13
Function Speeds - S-100, S-105 and S-100HD
13
April
13
Function Speeds - S-120, S-125 and S-120HD
14
Function Speeds - All Other Models
15
Drive Speeds
19
Torque Specifications
21
Tires and Wheels
21
TRAX Torque Specifications
22
Engine Specifications
23
Engine Operator and Maintenance Manuals
23
Deutz Engine Models
24
Perkins Engine Models
25
Ford Engine Models
26
Kubota Engine Models
27
GM Engine Models
28
Continental Engine Models
28
Cummins Engine Models
29
Hydraulic Specifications
30
Hydraulic Relief Valves
30
Hydraulic and Drive Hub Fluid Capacities
33
Hydraulic Oil Specifications
35
Hydraulic Hose and Fitting Torque Specifications
38
Torque Procedure
39
Maintenance Procedures
41
Introduction
41
About this Section
42
Maintenance Schedule
43
Maintenance Inspection Report
43
Pre-Delivery Preparation Report
44
Scheduled
45
Scheduled Maintenance Inspection Report - Booms
45
Programmed Maintenance Inspection Report - Booms
46
Commissioning Procedures
47
Perform 50 Hour Service
47
Perform Engine Maintenance - 50 Hours
47
Perform 150 Hour Service
48
Quarterly Maintenance Procedures
49
Check for Open Bulletins and Owner Registration
49
Battery Inspection
50
Inspect the Electrical Wiring
52
Inspect the Electrical Contactor - DC / Bi-Energy Models
53
Check the Exhaust System
54
Inspect the Tires, Wheels and Lug Nut Torque
54
Check the Generator Belts and Pulleys, Bi-Energy Models
55
Check the Oscillate Directional Valve Linkage (if Equipped)
56
Visual Inspection of the Hydraulic Oil
57
Inspect the Hydraulic Filters
58
Check and Adjust the Engine RPM
59
Test the Ground Control Override
64
Test the Alarm Package (if Equipped)
64
Test the Emergency Power System
65
Test the Engine Idle Select - Engine Models
66
Test the Fuel Select Operation - Gasoline/Lpg Models
67
Inspect the Calibration Decal - ALC1000 Models
68
Test the Recovery Mode System - ALC-1000 Models
69
Test the Platform Self-Leveling
71
Confirm the Proper Brake Configuration
71
Test the Drive Brakes
72
Test the Drive Speed - Stowed Position
72
Test the Drive Speed - Raised or Extended Position
73
Test the Drive Speed - Raised and Extended, ALC1000 Models
74
Test the Drive Speed - Raised and Extended
74
Test the Turntable Level Sensor
75
Test the Turntable Level Sensor - Z-135/70, ZX135/70, SX-150 and
75
Z-135/70, ZX135/70, SX-150 and SX-180
75
Test the Secondary Boom Angle Sensor - Z-135/70 and ZX135/70
77
Test the Primary Boom Angle Sensor - Z-135/70 and ZX135/70
79
Test the Primary Boom Angle Sensor
79
Test the Primary Boom Angle Sensor - SX-150 and SX-180
82
Test the Primary Boom Angle Sensor
82
Test the Safety Envelope Limit Switches
84
Z-135/70, ZX135/70, SX-150 and SX-180 Models
86
Z-135/70, ZX135/70, SX-150 and
87
Test the Primary Boom Angle Sensor - Z-80/60
88
Test the Primary Boom Angle Sensor
88
Test the Safety Envelope and Circuits - Z-80/60
89
Test the Safety Envelope and Circuits
89
Check the Safety Envelope Limit Switches and Angle Sensor - S-60X, S-60XC and S-80X
91
Check the Safety Envelope Limit Switches and Angle Sensor - S-60X, S-60XC and
91
Test the Safety Envelope and Circuits
93
And S-125
93
Test the Aircraft Protection System (if Equipped)
99
Test the Aircraft Protection System (if Equipped
99
Test the Operator Protection Alarm (if Equipped)
101
Test the Operator Protection Alarm (if Equipped
101
Annual Maintenance Procedures
102
Grease the Turntable Rotation Bearing and Rotate Gear
102
Check the Turntable Rotation Bearing Bolts
103
Inspect for Turntable Bearing Wear
104
Check the Extendable Axle - S-100, S-105, S-120 and S-125
105
Perform Maintenance- Jib Rotate Bearing
106
Test the Bypass/Recovery Key Switch - ALC1000 Models
107
Grease the Platform Overload Mechanism (if Equipped)
110
Test the Platform Overload System - All Models, Except ALC1000 and S-60HC Models
110
Z-30/20N (Rj
110
Test the Platform Overload System - ALC1000 Models
112
Test the Platform Load Sense System - S-60 HC
114
Inspect the Boom Extend/Retract Cables - S-60 and S-80 Models
115
Inspect the Boom Extend/Retract Cables
116
And S-125 Models
116
Inspect the Boom Extend and Retract Cables
118
And SX-180 Models
118
Check the Drive Hub Oil Level and Fastener Torque
119
Programmed Maintenance Procedures
122
S-60, S-65 and Z-62 Models
122
S-40 and S-45 Models
123
P0-3 Grease the Extendable Axles - S-100, S-105, S-120 and S-125
125
P0-4 Continental Engine Maintenance - under 1000 Hours
126
P0-5 Cummins Engine Maintenance - under 1000 Hours
127
P0-6 Deutz Engine Maintenance - under 1000 Hours
128
P0-7 Ford Engine Maintenance - under 1000 Hours
129
P0-8 Kubota Engine Maintenance - under 1000 Hours
130
P0-9 Perkins Engine Maintenance - under 1000 Hours
131
P0-10 GM .998L Engine Maintenance - under 1000 Hours
132
P0-11 GM 3.0L Engine Maintenance - under 1000 Hours
133
P1-1 Perform Engine Maintenance - 1000 Hours
134
P1-2 Replace the Drive Hub Oil
135
P2-1 Perform Engine Maintenance - 2000 Hours
138
P2-2 Test or Replace the Hydraulic Oil
140
P2-3 Replace the Hydraulic Filters
141
P2-4 Check the Free-Wheel Configuration
143
P2-5 Check the Boom Wear Pads
145
Z-30/20N (Rj
146
Z-51/30J
147
P2-6 Check the Extendable Axle Wear Pads - S-100, S-105, S-120, S-125, S-100HD and S-120HD
148
P2-7 Check the Turntable Rotation Gear Backlash
148
P2-8 Grease the Steer Axle Wheel Bearings, All 2WD Models (Except S-60 / S-65, Z-60 DC/FE and Z-62)
149
Z-34/22 be
150
P2-9 Grease the Steer Axle Wheel Bearings, 2WD Models - S-60 /
151
P3-1 Perform Engine Maintenance - 3000 Hours
152
P4-1 Perform Engine Maintenance - 4000 Hours
153
P5-1 Perform Engine Maintenance - 5000 Hours
154
P6-1 Perform Engine Maintenance - 6000 Hours
154
P12-1 Perform Engine Maintenance - 12000 Hours
155
P12-2 Replace the Boom Extend/Retract Cables - S-100HD and S-120HD
155
P12-3 Replace the Boom Extend/Retract Cables - S-60 Models, S-80 Models, S-100, S-105, S-120, S-125, SX-150
156
Genie Z-34/22 IC Maintenance Manual (178 pages)
Brand:
Genie
| Category:
Boom Lifts
| Size: 8.21 MB
Table of Contents
Table of Contents
9
Maintenance Procedures
42
Introduction
42
Maintenance Schedule
44
Pre-Delivery Preparation Report
45
Scheduled - Quarterly April 2018 Maintenance Inspection Report - Booms
46
Scheduled Maintenance Inspection Report - Quarterly or Frequent
46
Scheduled Maintenance Inspection Report - Annual
47
Programmed Maintenance Inspection Report - Booms
48
Commissioning Procedures
49
Perform 50 Hour Service
49
Perform Engine Maintenance - 50 Hours
49
Perform 150 Hour Service
50
Check for Open Bulletins and Owner Registration
51
Quarterly Maintenance Procedures
51
Battery Inspection
52
Inspect the Electrical Wiring
54
Inspect the Electrical Contactor - DC / Bi-Energy Models
55
Check the Exhaust System
56
Inspect the Tires, Wheels and Lug Nut Torque
56
Check the Generator Belts and Pulleys, Bi-Energy Models
57
Check the Oscillate Directional Valve Linkage (if Equipped)
58
Visual Inspection of the Hydraulic Oil
59
Inspect the Hydraulic Filters
60
Check and Adjust the Engine RPM
61
Test the Ground Control Override
66
Test the Alarm Package (if Equipped
67
Test the Alarm Package (if Equipped)
67
Test the Emergency Power System
68
Test the Engine Idle Select - Engine Models
68
Test the Engine Idle Select Operation
68
Test the Fuel Select Operation - Gasoline/Lpg Models
70
Inspect the Calibration Decal - ALC1000 Models
71
Test the Recovery Mode System - ALC-1000 Models
72
Test the Recovery System - ALC-1000 Models
72
Test the Platform Self-Leveling
73
Confirm the Proper Brake Configuration
74
Test the Drive Brakes
74
Test the Drive Speed - Raised or Extended Position
75
Test the Drive Speed - Stowed Position
75
Test the Drive Speed - Raised and Extended Position
76
Test the Drive Speed - Raised and Extended, ALC1000 Models
76
Test the Turntable Level Sensor
78
XC, SX-125 XC, SX-135 XC, SX-150 and SX-180
78
Test the Secondary Boom Angle Sensor - Z-135/70 and ZX-135/70
80
Test the Turntable Level Sensor
81
Test the Primary Boom Angle Sensor - Z-135/70 and ZX-135/70
82
Test the Secondary Boom Angle Sensor
82
Test the Primary Boom Angle Sensor
85
XC, SX-125 XC, SX-135 XC, SX-150 and SX-180
85
Test the Safety Envelope Limit Switches
90
XC, SX-125 XC, SX-135 XC, SX-150 and SX-180
90
Test the Primary Boom Angle Sensor
94
Test the Primary Boom Angle Sensor - Z-80/60
94
Test the Safety Envelope and Circuits
95
Test the Safety Envelope and Circuits - Z-80/60
95
Check the Safety Envelope Limit Switches and Angle
97
Check the Safety Envelope Limit Switches and Angle Sensor - S-60X, S-60XC and S-80X
97
And S-125
99
Test the Safety Envelope and Circuits
99
Test the Aircraft Protection System (if Equipped
105
Test the Aircraft Protection System (if Equipped)
105
Inspect the Boom Extend/Retract Cables - All Models
107
Test the Operator Protection Alarm (if Equipped)
107
Test the Recovery Mode System - ALC-600 Models
108
Test the Turntable Level Sensor - S-80 XC and S-85 XC
109
Test the Primary Boom Angle Sensor - S-80 XC, S-85 XC
111
Annual Maintenance Procedures
113
Grease the Turntable Rotation Bearing and Rotate Gear
113
Check the Turntable Rotation Bearing Bolts
114
Inspect for Turntable Bearing Wear
115
Check the Extendable Axle - S-100, S-105, S-120 and S-125
116
Perform Maintenance- Jib Rotate Bearing
117
Test the Bypass/Recovery Key Switch - ALC1000 Models
118
Grease the Platform Overload Mechanism (if Equipped)
120
All Models, Except ALC1000 and S-60HC Models
121
Test the Platform Overload System
121
Test the Platform Overload System - ALC1000 Models
123
Test the Platform Load Sense System - S-60 HC
124
Inspect the Boom Extend/Retract Cables - S-60 and S-80 Models
125
Inspect the Boom Extend/Retract Cables - S-100, S-105, S-120, S-125, SX-105 XC and SX-125 XC
127
Inspect the Boom Extend and Retract Cables
129
XC, SX-150 and SX-180
129
Check the Drive Hub Oil Level and Fastener Torque
133
Test the Dual Capacity and Platform Overload System
135
Test the Dual Capacity and Platform Overload System - S-80 XC and SX-85 XC
135
XC, SX-125 XC and SX-135 XC
135
Z-45 XC Models
137
P0-1 Check the Track Tension and Fastener Torque, TRAX Models
140
Programmed Maintenance Procedures
140
S-60, S-65 and Z-62 Models
140
P0-2 Check the Track Tension and Fastener Torque, TRAX Models
141
S-40 and S-45 Models
141
P0-3 Grease the Extendable Axles - S-100, S-105, S-120 and S-125
143
P0-4 Continental Engine Maintenance - under 1000 Hours
144
P0-5 Cummins Engine Maintenance - under 1000 Hours
145
P0-6 Deutz Engine Maintenance - under 1000 Hours
146
P0-7 Ford Engine Maintenance - under 1000 Hours
147
P0-8 Kubota Engine Maintenance - under 1000 Hours
148
P0-9 Perkins Engine Maintenance - under 1000 Hours
149
P0-10 GM .998L Engine Maintenance - under 1000 Hours
150
P0-11 GM 3.0L Engine Maintenance - under 1000 Hours
151
P1-1 Perform Engine Maintenance - 1000 Hours
152
P1-2 Replace the Drive Hub Oil
153
P2-1 Perform Engine Maintenance - 2000 Hours
156
P2-2 Test or Replace the Hydraulic Oil
158
P2-3 Replace the Hydraulic Filters
159
P2-4 Check the Free-Wheel Configuration
161
P2-5 Check the Boom Wear Pads
163
P2-6 Check the Extendable Axle Wear Pads - S-100, S-105, S-120, S-125, S-100HD and S-120HD
166
P2-7 Check the Turntable Rotation Gear Backlash
166
P2-8 Grease the Steer Axle Wheel Bearings, All 2WD Models, Except S-60, S-65, Z-60 DC/FE and Z-62
167
P2-9 Grease the Steer Axle Wheel Bearings, 2WD Models - S-60, S-65, Z-60 DC/FE and Z-62
169
P3-1 Perform Engine Maintenance - 3000 Hours
170
P4-1 Perform Engine Maintenance - 4000 Hours
171
P5-1 Perform Engine Maintenance - 5000 Hours
172
P6-1 Perform Engine Maintenance - 6000 Hours
172
P12-1 Perform Engine Maintenance - 12000 Hours
173
P12-2 Remove and Inspect the Boom Extend/Retract Cables
173
Cable Replacement Criteria
176
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Genie Z-34/22 IC Operator's Manual (40 pages)
Brand:
Genie
| Category:
Boom Lifts
| Size: 0.53 MB
Table of Contents
Table of Contents
2
Safety Rules
3
Controls
10
Legend
12
Pre-Operation Inspection
13
Maintenance
15
Scheduled Maintenance
17
Function Tests
18
Workplace Inspection
23
Operating Instructions
24
Starting the Engine
25
Decals
30
Transport and Lifting Instructions
34
Specifications
37
Genie Z-34/22 IC Operator's Manual (7 pages)
Brand:
Genie
| Category:
Lifting Systems
| Size: 0.31 MB
Table of Contents
Safety Rules
3
Construction Specifications
4
Workplace Inspection
6
Instructions for Use
7
Genie Z-34/22 IC Operator's Manual (6 pages)
Brand:
Genie
| Category:
Boom Lifts
| Size: 0.1 MB
Table of Contents
Safety Rules
3
Construction Specifications
4
Workplace Inspection
5
Instructions for Use
6
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