Starter Gear Removal/Inspection/Installation - KYMCO DINK 125 Service Manual

8
. DRIVE AND DRIVEN PULLEYS/
KICK STARTER
Install the drive belt on the crankshaft.
Install the drive face, starting ratchet and
washer, then tighten the 12mm drive face nut.
Torque: 3.5～4.0kg-m
＊
Keep grease or oil off the drive belt and
drive pulley faces.
STARTER GEAR
Remove the left crankcase cover.
Remove the drive pulley.
Remove the starter gear.
INSPECTION
Inspect the starter pinion seat for wear.
Inspect the starter pinion for smooth
operation.
Inspect the starter pinion shaft forcing parts
for wear and damage.
INSTALLATION
Apply a small amount of grease to the starter
pinion teeth.
Install the starter pinion in the reverse order
of removal.
REMOVAL
Ratchet
Drive Face Nut
Starter Gear
DINK 50/125
Drive Face
Drive Bolt
Shaft Forcing Parts
Starter Pinion
8-30