Starter Clutch (Dink 125) Inspection - KYMCO DINK 125 Service Manual

10
. A.C. GENERATOR/STARTER CLUTCH
Remove the starter driven gear.
INSPECTION
Install the driven gear into the flywheel.
Check the operation of the sprag clutch by
turning the driven gear.
You should be able to turn the driven gear
clockwise smoothly, but the gear should not
turn counterclockwise.
Remove the starter driven gear by turning the
driven gear.
Check the starter driven gear teeth for wear or
damage.
Measure the starter driven gear boss O.D..
Service limit: 41 mm (1.64 in)
Measure the starter driven gear bushing I.D..
Service limit: 20.15 mm (0.806 in)
Check the starter reduction gear teeth and
shaft for wear or damage.
10-9
Starter Driven Gear
Starter Driven Gear
Starter Idle Gear
DINK 50/ 125
Shaft