Transmission Installation - Toro Groundsmaster 360 Service Manual

Transmission Installation (Fig. 59)
1. Make sure that flywheel coupler and flywheel hous-
ing are secure on engine (see Engine Installation in the
Service and Repairs section of Chapter 3 -- Kubota Die-
sel Engine).
2. If hydraulic fittings were removed from transmission,
lubricate and install new O--rings to fittings. Install fit-
tings into transmission ports (see Hydraulic Fitting
Installation in the General Information section of this
chapter). Tighten fittings to torque values identified in
Figure 62.
3. Lubricate gasket of new oil filter and install new filter
on transmission.
4. Slide both pump control arms onto transmission con-
trol arms and secure with retaining rings (Fig. 60).
5. Apply a very generous amount of antiseize lubricant
to splines of transmission input shaft and flywheel cou-
pler.
6. Carefully place two (2) dowel pins in flywheel hous-
ing. Make sure that dowel pins are perpendicular to face
of housing during installation.
IMPORTANT: Make sure to not damage the trans-
mission, flywheel housing, hydraulic lines, electri-
cal harness or other parts while installing
transmission.
CAUTION
Support transmission assembly when installing
it to the flywheel housing to prevent it from fal-
ling and causing personal injury. Transmission
weighs approximately 90 pounds (41 kg).
7. Lower transmission into machine. Align transmis-
sion input shaft with flywheel coupler and slide transmis-
sion to flywheel housing. It may be necessary to turn
engine crankshaft to help align splines of transmission
shaft and coupler. Support transmission to prevent it
from shifting.
Groundsmaster 360
8. Secure transmission to the flywheel housing with
seven (7) cap screws and lock washers. Make sure that
shorter cap screw is installed in proper location. Torque
cap screws 400 in- -lb (45 N- -m).
9. Install gear pump (see Gear Pump Installation in this
section).
10.On both sides of machine, secure the pump control
arm to the speed control shaft with cap screw and flange
nut (Fig. 60). Make sure that lock washer is between
control arm and control shaft and also that cap screw is
installed toward the right side of the machine.
11. Carefully position seat channel to frame (Fig. 61).
Secure seat channel to frame with two (2) carriage
screws and flange nuts.
12.Position storage compartment to machine and se-
cure with removed fasteners (see Storage Compart-
ment Installation in the Service and Repairs section of
Chapter 6 -- Chassis or, if machine is equipped with op-
erator cab, in the Service and Repairs section of Chap-
ter 8 -- Operator Cab).
13.Remove plugs that were installed to hydraulic hoses
and fittings during the removal procedure.
14.Using labels placed during the removal process,
properly connect hydraulic hoses to transmission and
gear pump (see Hydraulic Hose and Tube Installation in
the General Information section of this chapter).
15.Make sure that drain plugs are properly installed in
hydraulic tank and transmission. Fill hydraulic tank with
new hydraulic fluid.
16.Plug wire harness electrical connector to solenoid
valve coil.
17.Lower and secure operator seat.
18.Adjust traction linkage as necessary (see Traction
Linkage Assembly in this section).
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