Toro Groundsmaster 360 Operator's Manual
4-wheel drive multi-purpose machine with cab
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Also See for Groundsmaster 360:
- Service manual (497 pages) ,
- Operator's manual (72 pages) ,
- Installation instructions manual (8 pages)
Related Manuals for Toro Groundsmaster 360
Summary of Contents for Toro Groundsmaster 360
- Page 1 Form No. 3391-918 Rev A Groundsmaster ® 360 4-Wheel Drive Multi-Purpose Machine with Cab Model No. 31236—Serial No. 315000001 and Up *3391-918* A Register at www.Toro.com. Original Instructions (EN)
- Page 2 You are responsible for operating the product properly and safely. You may contact Toro directly at www.Toro.com for product and accessory information, help finding a dealer, or to register your product.
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Page 3: Table Of Contents
Checking the Fuses..........38 Safety ................4 Servicing the Battery..........39 Safe Operating Practices........... 4 Storing the Battery..........39 Toro Riding Mower Safety ........5 Drive System Maintenance .........39 Sound Power Level ..........6 Checking the Tire Pressure ........39 Sound Pressure Level..........6 Correcting Steering Misalignment ......39... -
Page 4: Safety
Safety • Replace faulty silencers/mufflers. • If a mower deck is installed on the machine, before using it, always visually inspect to see that the blades, blade This machine has been designed in accordance with EN ISO bolts and cutter assembly are not worn or damaged. 5395:2013 and ANSI B71.4-2012. -
Page 5: Toro Riding Mower Safety
Toro Riding Mower Safety is seen or thunder is heard in the area, do not operate the machine; seek shelter. The following list contains safety information specific to Toro • Disengage drive to attachments when transporting or not products or other safety information that you must know that in use. -
Page 6: Sound Power Level
Slope Operation Measured values were determined according to the procedures outlined in EN ISO 5395:2013. • Do not operate near drop-offs, ditches, steep banks or water. Wheels dropping over edges can cause rollovers, Whole Body which may result in serious injury, death, or drowning. Measured vibration level = 0.41 m/s •... -
Page 7: Safety And Instructional Decals
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 106-9206 1. Wheel torque specifications 117-3233 2. Read the Operator's Manual. 4 Wheel drive models 1. - Page 8 117-3273 1. Warning—read the Operator's Manual. 6. Thrown object hazard—keep bystanders a safe distance from the machine. 2. Warning—do not operate this machine unless you are trained. 7. Warning—lock the parking brake, stop the engine and remove the ignition key before leaving the machine. 3.
- Page 9 121-8378 1. Fan—off 5. External air 2. Fan—on full 6. Internal air 3. Cold air 7. Air conditioner—off 4. Hot air 8. Air conditioner—on Manufacturer's Mark 1. Indicates the blade is identified as a part from the original machine manufacturer. 125-9688 1.
- Page 10 106-2353 1. Electrical power point 115-0493 130–0594 Cab models 1. Warning—read the Operator’s Manual; when sitting in the cab, always wear a seat belt; wear hearing protection. 1. Height of cut (mm) 125–7427 1. Raise/Lower decks 5. Engine—run 2. 2-wheel steering 6.
- Page 11 Battery Symbols Some or all of these symbols are on your battery 1. Explosion hazard 6. Keep bystanders a safe distance from the battery. 2. No fire, open flame, or 7. Wear eye protection; smoking. explosive gases can cause blindness and other injuries 8.
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Page 12: Setup
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. Driveshaft Screw, 5/16 x 1–3/4 inch Install the drive shaft to a optional deck or QAS. Locknut, 5/16 inch Roll pin, 3/16 x 1–1/2 inch Retainer pin Grease fitting Use to install optional mower deck. -
Page 13: Optional Mower Deck Mounting Hardware
8. After the other end of the drive shaft is connected to the attachment gear box shaft, connect the wire harness electrical connector to the PTO solenoid valve coil connector (Figure Optional Mower Deck G018339 Mounting Hardware Figure 3 Parts needed for this procedure: 1. -
Page 14: Checking The Fluid Levels
Product Overview Controls Checking the Fluid Levels Become familiar with all the controls before you start the engine and operate the machine. No Parts Required Traction Pedal Procedure The traction pedal (Figure 5) controls the forward and reverse operation. Press the top of the pedal to move forward and the 1. - Page 15 Parking Brake Throttle Lever The throttle lever (Figure 6) controls the speed of the engine. To engage the parking brake, push down on the brake pedal Moving the throttle lever forward toward the Fast position and press the top forward to latch (Figure 5).
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Page 16: Cab Controls
ever occurs, stop the engine immediately and determine the Fan Control cause. Repair the damage before starting the engine again. Rotate the fan control knob to regulate the speed of the fan (Figure Fuel Gauge Temperature Control The fuel gauge (Figure 7) indicates the fuel level remaining in the fuel tank. -
Page 17: Specifications
180 days to ensure fuel its capabilities. Contact your Authorized Service Dealer or freshness. Distributor or go to www.Toro.com for a list of all approved attachments and accessories. Fuel tank capacity: 51.1 liters (13.5 US gallons) Use summer grade diesel fuel (No. -
Page 18: Filling The Fuel Tank
Filling the Fuel Tank • Use B5 (biodiesel content of 5%) or lesser blends in cold weather. 1. Park the machine on a level surface. • Monitor seals, hoses, gaskets in contact with fuel as they 2. Shut the engine off and set the parking brake. may be degraded over time. -
Page 19: Think Safety First
Think Safety First Please read all safety instructions and symbols in the safety section. Knowing this information could help you or bystanders avoid injury. DANGER Operating on wet grass or steep slopes can cause sliding and loss of control. Wheels dropping over edges can cause rollovers, which may result in serious injury, death or Figure 11 drowning. -
Page 20: Driving The Machine
Important: When engine is started for the first time, or after an engine oil change, or an overhaul of the engine, transmission, or wheel motor, operate the machine with the throttle lever in the Slow position in both the forward and reverse directions for one to two minutes. -
Page 21: Operating A Mower Deck Or Attachment(Optional)
1. If the engine is cold, allow the engine to warm up 5 to CAUTION 10 minutes before engaging the PTO. Children or bystanders may be injured if they 2. While seated in the seat, make sure the traction pedal is attempt to move or operate the tractor while it is in the neutral position and the engine is at full throttle. -
Page 22: Adjusting The Height-Of-Cut
Adjusting the Height-of-Cut The Safety Interlock System The height-of-cut is adjusted from 2.5 to 15.8 cm (1 to CAUTION 6 inches) in 6 mm (1/4 inch) increments by relocating the stop pin into different hole locations. If the safety interlock switches are disconnected or damaged the machine could operate unexpectedly 1. -
Page 23: Understanding The Diagnostic Light
Contact until the key position is changed. The light will blink if the your Toro distributor for assistance. controller detects a malfunction in the electrical system. The light will stop blinking and automatically reset when the key... - Page 24 The Diagnostic ACE will illuminate the LED associated with each of the inputs when that input switch is closed. 7. Individually, change each of the switches from open to closed (i.e., sit on seat, engage traction pedal, etc.), and note that the appropriate LED on Diagnostic ACE will blink on and off when corresponding switch is closed.
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Page 25: Positioning The Standard Seat
(Figure 20). illuminated, this indicates an ECM problem. If this occurs, contact your Toro Distributor for assistance. Important: The Diagnostic ACE display must not be left connected to the machine. It is not designed to withstand the environment of the machine's every day use. -
Page 26: Positioning The Deluxe Seat
Positioning the Deluxe Seat 3. Verify that the seat has locked into place by attempting to move it back and forth. Note: Do not operate the locking lever while operating the machine. Changing the Lumbar Support The lumbar support increases both the seating comfort and the performance of the driver. -
Page 27: Raising/Lowering The Seat
Pushing the Machine by Hand By exerting pressure on or off the front or rear of the seat it can be moved to the desired position. Release the locking If the machine stalls, runs out of fuel, etc. you may need to lever to lock the backrest. -
Page 28: Loading Machines
Loading Machines Use extreme caution when loading units on trailers or trucks. One full width ramp that is wide enough to extend beyond the rear tires is recommended instead of individual ramps for each side of the unit (Figure 26). The lower rear section of the tractor frame extends back between the rear wheels and serves as a stop for tipping backward. -
Page 29: Transporting The Machine
Transporting the Machine WARNING Driving on the street or roadway without turn signals, lights, reflective markings, or a slow moving vehicle emblem is dangerous and can lead to accidents causing personal injury. Do not drive machine on a public street or roadway without signs, lights, and/or markings required by local regulations. -
Page 30: Maintenance
• Drain and clean the fuel tank. Every 2 years • Flush and replace cooling system fluid. Important: Refer to your engine operator's manual for additional maintenance procedures. A detailed Service Manual is also available for purchase from your Authorized Toro Distributor. -
Page 31: Daily Maintenance Checklist
Daily Maintenance Checklist Duplicate this page for routine use. Maintenance Check Item For the week of: Mon. Tues. Wed. Thurs. Fri. Sat. Sun. Check Safety Interlock Operation Check Parking Brake Operation Check Fuel Level Check Hydraulic Oil Level Check Engine Oil Level Check Cooling System Fluid Level Check Drain Water/Fuel... -
Page 32: Premaintenance Procedures
CAUTION If you leave the key in the ignition switch, someone could accidently start the engine and seriously injure you or other bystanders. Remove the key from the ignition before you do any maintenance. Figure 28 Service Interval Chart Premaintenance Procedures Using the Hood Prop Rod 1. -
Page 33: Lubrication
Lubrication Bearings and bushings must be lubricated daily when operating conditions are extremely dusty and dirty. Dusty and dirty operating conditions could cause dirt to get into Greasing the Bearings and the bearings and bushings, resulting in accelerated wear. Lubricate the grease fittings immediately after every washing, Bushings regardless of interval specified. - Page 34 Note: To access the rear steering linkage grease fittings, the bushings. Grease must be observed purging out of both the storage compartment needs to be removed. top and the bottom of the axle casting/bushing assembly areas of all four kingpin assemblies. Note: Jack the machine off the floor to allow better grease migration through both the upper and lower king pin Figure 31...
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Page 35: Engine Maintenance
Preferred oil: SAE 15W-40 (above 0 degrees F) • Alternate oil: SAE 10W-30 or 5W-30 (all temperatures) Toro Premium Engine oil is available from your distributor in either 15W-40 or 10W-30 viscosity. 1. Park the machine on a level surface, stop the engine, set the parking brake and remove the key from the ignition switch. -
Page 36: Changing The Engine Oil And Filter
Adjusting the Throttle 4. Remove dipstick and check oil level on dipstick. The oil level should be up to the Full mark. 1. Move the throttle lever forward to the front of the 5. If the oil level is below the Full mark, remove the fill control panel slot and then move it back approximately (Figure 33) and add oil until level reaches the Full... -
Page 37: Fuel System Maintenance
Fuel System 7. Tighten the drain plug on the bottom of the filter canister. Maintenance Bleeding the Fuel System Note: Refer to Adding Fuel for proper fuel recommendations. You must bleed the fuel system before starting the engine if any of the following situations have occurred: DANGER •... -
Page 38: Bleeding Air From The Fuel Injectors
Bleeding Air from the Fuel Electrical System Injectors Maintenance Note: This procedure should be used only if the fuel system Important: Whenever working with the electrical has been purged of air through normal priming procedures system, always disconnect the battery cables, negative and the engine will not start;... -
Page 39: Servicing The Battery
Servicing the Battery Drive System Maintenance Service Interval: Every 50 hours Keep the top of the battery clean. If you store the machine in a location where temperatures are extremely high, the battery Checking the Tire Pressure will run down more rapidly than if the machine is stored in a location where temperatures are cool. -
Page 40: Cooling System Maintenance
Cooling System 3. Install the expansion tank cap. Maintenance DANGER Discharge of hot pressurized coolant or touching hot radiator and surrounding parts can cause severe burns. • Do not remove the radiator cap when the engine is hot. Always allow the engine to cool at least 15 minutes or until the radiator cap is cool enough to touch without burning your hand before removing the radiator cap. -
Page 41: Brake Maintenance
Brake Maintenance 3. Working from the fan side of the radiator, blow out debris with low pressure (50 psi) compressed air (do not use water). Repeat the step from the front of the Adjusting the Service Brakes radiator and again from the fan side. 4. -
Page 42: Adjusting The Parking Brake
Adjusting the Parking Brake Belt Maintenance If the parking brake fails to engage, an adjustment to the brake pawl is required. Checking the Alternator Belt 1. Loosen the 2 screws securing the parking brake pawl Service Interval: Every 100 hours to the frame (Figure 45). -
Page 43: Controls System Maintenance
Controls System Maintenance Adjusting the Traction Drive for Neutral Note: If the machine has recently had the hydraulic oil changed or the traction motors or hoses replaced, any air trapped in the system will have to be worked out prior to performing this procedure. -
Page 44: Hydraulic System Maintenance
(Available in 5 gallon pails or 55 gallon drums. See parts catalog or Toro distributor for part numbers.) Alternate fluids: If the Toro fluid is not available, Mobil® 424 hydraulic fluid may be used. Note: Toro will not assume responsibility for damage caused by improper substitutions. -
Page 45: Changing The Hydraulic Oil And Filter
Figure 49 1. Dipstick Changing the Hydraulic Oil And Filter Figure 50 Service Interval: After the first 200 hours 1. Transmission case drain 3. Hydraulic reservoir drain plug plug Every 800 hours 2. Filter 1. Disengage the PTO, release the traction pedal to the neutral position and set the parking brake. -
Page 46: Cab Maintenance
Cab Maintenance Filling the Washer Fluid Bottle 1. Stop the machine on a level surface, stop the engine, set the parking brake, and remove the ignition key. 2. Open the hood. 3. Locate the washer fluid bottle (Figure 51). g028378 Figure 52 1. -
Page 47: Cleaning The Air Conditioning Coil
Cleaning the Air Conditioning 6. Replace the air conditioning coils, air filters and cabin roof. Coil Service Interval: Every 250 hours (Clean more frequently in extremely dusty or dirty conditions) 1. Stop the engine and remove the key. 2. Remove the 6 nuts and washers from the bottom of the rear of the cab (Figure 54). -
Page 48: Cleaning
Cleaning Storage Engine Cleaning the Cab 1. Drain the engine oil from the oil pan and replace the Important: Do not use a pressure washer to clean the drain plug. door and roof seals of the cab. Pressure washing can 2. - Page 49 C. Coat the cable terminals and battery posts with Grafo 112X skin-over grease (Toro Part No. 505-47) or petroleum jelly to prevent corrosion. D. Slowly recharge the battery for 24 hours every 60 days to prevent lead sulfation of the battery.
- Page 50 Notes:...
- Page 51 The Way Toro Uses Information Toro may use your personal information to process warranty claims, to contact you in the event of a product recall and for any other purpose which we tell you about. Toro may share your information with Toro's affiliates, dealers or other business partners in connection with any of these activities. We will not sell your personal information to any other company.
- Page 52 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact the Toro importer.