Toyota T100 1996 Service Manual page 1333

MT−8
x 7
1996 TOYOTA T100 (RM449U)
MANUAL TRANSMISSION (W59)
DISASSEMBLY
1.
2.
Remove the lock plate set bolt and driven gear.
3.
Remove the 9 bolts and clutch housing.
4.
(a)
(b)
5.
HINT:
At the time of reassembly, please refer to the following item.
Install the black pin on the reverse gear/5th gear side.
6.
(a)
Q06713
(b)
FIPG
(c)
(d)
(e)
Q06714
7.
FIPG
(a)
(b)
Q06715
− MANUAL TRANSMISSION ASSEMBLY
REMOVE BACK−UP LIGHT SWITCH
Torque: 40 N·m (410 kgf·cm, 30 ft·lbf)
REMOVE SPEEDOMETER DRIVEN GEAR
Torque: 13 N·m (130 kgf·cm, 9 ft·lbf)
REMOVE CLUTCH HOUSING FROM TRANSMISSION
CASE
Torque: 37 N·m (380 kgf·cm, 27 ft·lbf)
REMOVE CONTROL SHIFT LEVER RETAINER
Remove the 6 bolts.
Sealant:
Part No.08833 − 00080, THREE BOND 1344, LOCTITE
242 or equivalent
Torque: 18 N·m (185 kgf·cm, 13 ft·lbf)
Remove the control shift lever retainer and oil baffle plate.
REMOVE 2 RESTRICT PINS AND GASKETS
Torque: 40 N·m (410 kgf·cm, 30 ft·lbf)
REMOVE EXTENSION HOUSING
Remove the shift lever housing set bolt.
Torque: 39 N·m (400 kgf·cm, 29 ft·lbf)
Remove the 9 bolts from the extension housing.
Torque: 37 N·m (380 kgf·cm, 27 ft·lbf)
Using a plastic hammer, carefully tap the extension hous-
ing.
Disengage the shift and select lever from the shift head.
Pull out the extension housing.
FIPG:
Part No. 08826 − 00090, THREE BOND 1281 or equiva-
lent
REMOVE FRONT BEARING RETAINER AND BEAR-
ING SNAP RING
Remove the 7 bolts.
Sealant:
Part No.08833 − 00080, THREE BOND 1344, LOCTITE
242 or equivalent
Torque: 25 N·m (250 kgf·cm, 18 ft·lbf)
Remove the front bearing retainer.
MT03N−04