Toyota T100 1996 Service Manual page 1353

MT−28
1996 TOYOTA T100 (RM449U)
MANUAL TRANSMISSION (W59)
(c)
WM0115
3.
(a)
Q00887
(b)
4.
5.
(a)
(b)
(c)
Q00866
(d)
6.
WM0119
− OUTPUT SHAFT
Using a press, install the 3rd gear and No.2 clutch hub.
INSTALL SNAP RING
Select a snap ring that allows the minimum axial play.
Mark
C−1
D
11
12
13
14
15
Using a snap ring expander, install the snap ring.
INSPECT 3RD GEAR THRUST CLEARANCE
(See page MT−21)
INSTALL 2ND GEAR AND NO.1 CLUTCH HUB
Apply gear oil to the shaft and needle roller bearing.
Place the synchronizer ring on the gear and align the ring
slots with the shifting keys.
Install the needle roller bearing in the 2nd gear.
Using a press, install the 2nd gear and No.1 clutch hub.
INSPECT 2ND GEAR THRUST CLEARANCE
(See page MT−21)
Thickness mm (in.)
1.75 − 1.80 (0.0689 − 0.0709)
1.80 − 1.85 (0.0709 − 0.0728)
1.86 − 1.91 (0.0732 − 0.0752)
1.92 − 1.97 (0.0756 − 0.0776)
1.98 − 2.03 (0.0780 − 0.0799)
2.04 − 2.09 (0.0803 − 0.0823)
2.10 − 2.15 (0.0827 − 0.0846)