Toyota T100 1996 Service Manual page 1349

MT−24
1996 TOYOTA T100 (RM449U)
MANUAL TRANSMISSION (W59)
INSPECTION
1.
(a)
(b)
If the braking effect is insufficient, apply a small amount of the
fine lapping compound between the synchronizer ring and gear
cone. Lightly rub the synchronizer ring and gear cone together.
WM0064
NOTICE:
Ensure the fine lapping compound is completely washed
off after rubbing.
(c)
(d)
If the clearance is less than the minimum, replace the synchro-
nizer ring, and apply a small amount of the fine lapping com-
pound on gear cone.
NOTICE:
Ensure the fine lapping compound is completely washed
off after rubbing.
WM0065
2.
(a)
(b)
Q00930
(c)
If it does not lock, replace the synchronizer ring.
MT0780
− OUTPUT SHAFT
INSPECT 1ST GEAR SYNCHRONIZER RING
Check for wear or damage.
Check the braking effect of the synchronizer ring.
Turn the synchronizer ring in one direction while pushing
it to the gear cone. Check that the ring locks.
Check again the braking effect of the synchronizer ring.
Using a feeler gauge, measure the clearance between
the synchronizer ring back and gear spline end.
Minimum clearance: 0.5 mm (0.020 in.)
INSPECT 2ND AND 3RD GEAR SYNCHRONIZER
RINGS
Check for wear or damage.
Install the synchronizer inner ring, middle ring and outer
ring to each gear.
Check the braking effect of the synchronizer ring. Turn the
synchronizer ring in one direction while pushing it to the
gear cone. Check that the ring locks.
MT03U−01