Toyota T100 1996 Service Manual page 1219

ST−12
1996 TOYOTA T100 (RM449U)
STARTING (5VZ−FE) −
NOTICE:
Check the diameter of the hand press ram. Then calculate
the gauge pressure of the press when
981 N (100 kgf, 221 lbf) of force is applied.
Gauge pressure:
If the contact plate is not pressed down with the specified pres-
sure, the contact plate may tilt due to coil deformation or the
tightening of the nut.
(b) Using SST, tighten the nuts to the specified torque.
SST
SST
Torque: 17 N·m (173 kgf·cm, 12 ft·lbf)
NOTICE:
If the nut is over tightened, it may cause cracks on the in-
side of the insulator.
P25601
6. CLEAN CONTACT SURFACES OF CONTACT PLATE
AND PLUNGER
Clean the contact surfaces of the remaining contact plate and
plunger with a dry shop rag.
7. REINSTALL MAGNETIC SWITCH END COVER
Install the plunger, new gasket, end cover and lead clamp (1.8
kW type) with the 3 bolts.
Torque:
1.2 kW, 1.4 kW type: 2.5 N·m (25 kgf·cm, 22 in.·lbf)
P25591
1.8 kW type:
STARTER
2
(kgf/cm ) = Ram diameter (cm)
(psi) =
Ram diameter (in.)
2
2
(kPa) = (kgf/cm ) x 98.1
(kPa) = (psi) x 6.9
09810−38140
3.6 N·m (35 kgf·cm, 30 in.·lbf)
100 kgf
2
x 3.14 (π)
2
221 lbf
2
x 3.14 (π)