Caliper Reassembly - HYOSUNG Prima Service Manual

CALIPER REASSEMBLY

Reassemble and remount the caliper in the reverse
order of removal and disassembly, and also carry out the
following steps.
CAUTION
Wash the caliper components with fresh brake
fluid before reassembly. Never use cleaning sol-
vent or gasoline to wash them. Apply brake fluid
to the caliper bore and piston to be inserted into
the bore.
● Apply SILICONE GREASE to the caliper holder.
Silicone Grease
SPECIFIED TORQUE
Item
①
②
WARNING
Bleed the air from brake fluid circuit after
reassembling caliper.(Refer to page 2 - 9)
DISC PLATE REMOVAL AND DISASSEMBLY
● Remove the front wheel.(Refer to page 6
● Remove the disc plate.(Refer to page 6
● Install the disc plate.(Refer to page 6
DISC PLATE INSPECTION
● Check the disc for wear with a micrometer. Its thick-
ness can be checked with disc and wheel in place.
Replace the disc if the thickness exceeds the service
limit.
Disc thickness
Micrometer(0 ~ 25mm) : 09900 - 20201
N∙m kg∙m
18 ~ 28 1.8 ~ 2.8
20 ~ 25 2.0 ~ 2.5
- 2)
2)
-
4)
-
Service limit 3.5 mm
CHASSIS 6-10
①
②