HYOSUNG GT650 Owner's Manual
  1. Manuals
  2. Brands
  3. HYOSUNG Manuals
  4. Motorcycle
  5. GT650 - PARTS CATALOGUE
  6. Owner's manual

HYOSUNG GT650 Owner's Manual

Motorcycle
Hide thumbs Also See for GT650:
Table of Contents

Advertisement

Quick Links

See also: User Manual
WARNING
This owner's manual contains important safety information.
Please read it carefully.

Advertisement

Table of Contents
loading

Related Manuals for HYOSUNG GT650

Summary of Contents for HYOSUNG GT650

  • Page 1 WARNING This owner’s manual contains important safety information. Please read it carefully.
  • Page 2 This manual should be considered a permanent part of the motorcycle and should remain with the motorcycle when resold or otherwise transferred to a new owner or operator. The manual contains important safety informa- tion and instructions which should be read carefully before operating the motorcycle.

  • Page 3: Battery Initial Charging

    BATTERY INITIAL CHARGING 1. BATTERY INITIAL CHARGING Initial charging of the battery is first charging after filling electrolyte for improvement of the battery durability. 2. BATTERY INSTALLATION Fill the electrolyte to the battery. Leave the battery for 30 minutes. Charge the battery by standard charging necessarily. Install the battery to the motorcycle.
  • Page 6 Motorcycling Hyosung reserves the right to make is one of the most exhilarating sports and changes at any time. insure you to enjoy riding and you should...
  • Page 7 Information following these signal words mance from your new motorcycle. should be carefully reviewed. Hyosung parts are manufactured of high quality materials, and manufactured parts WARNING are finished to close tolerances. Proper break-in operation allows the machined sur-...
  • Page 8 WARNING Noise Control System (muffler assembly) TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED Owners are warned that the law may prohibit : (a) The removal or rendering inoperative by any person other than for the purpose of maintenance, repair or replacement, of any device or ele- ment of design incorporated into any new vehicle for the purpose of noise control prior to its any sale or delivery to the ultimate purchaser or while it is in use ;...

  • Page 9: Consumer Information

    Observe periodic maintenance owner’s manual in the owner’s manu- requirements your authorized al storage compartment located under HYOSUNG dealer is trained and the rear seat. equipped to perform this service. Before the rider’s first use of the Drain gasoline from the fuel tank...
  • Page 10 WARNING WARNING are equipped Keep both hands on the handgrips at all with the side stand ignition interlock times when riding. Removing your system. hands from the handgrips reduces your If the transmission is in neutral or the ability to control the motorcycle, and side stand up, you can only start the could result in an accident.
  • Page 11 RIDING APPAREL WARNING WARNING Do not operate for the ignition switch is in the “OFF” or “LOCK” position or the Loose fancy clothing can be uncomfort- engine stop switch is in the “ ” posi- able and unsafe in terms of riding your tion while driving at one’s pleasure.
  • Page 12 FAMILIARIZE YOURSELF WITH BE EXTRA SAFETY CONSCIOUS THE MOTORCYCLE ON BAD WEATHER DAYS WARNING WARNING Riding on bad weather days, especially Your riding skill and mechanical knowl- wet ones, requires extra caution. edge from the foundation for safe riding Braking distances double on a rainy practices.

  • Page 13: Accessory Installation And

    2. Inspect for proper ground clearance can lead to unsafe operating conditions. It and bank angle. An improperly mount- is not possible for Hyosung to test each ed load could critically reduce these accessory on the market or combinations two safety factors. Also determine that of all the available accessories, however, the “load”...
  • Page 14 5. Certain accessories displace the rider from his or her normal riding position. This limits the freedom of movement of MODIFICATION the rider and may limit his or her control ability. Modification of the motorcycle, or removal of original equipment may render the vehicle 6.

  • Page 15: Table Of Contents

    TABLE OF CONTENTS 1. SERIAL NUMBER LOCATION 2. FUEL, ENGINE OIL AND COOLANT RECOMMENDATION FUEL ENGINE OIL ENGINE COOLANT SOLUTION 3-1. NAMES OF EACH PARTS [ 3-2. NAMES OF EACH PARTS [ 3-3. NAMES OF EACH PARTS [ 4. CONTROLS IGNITION SWITCH IGNITION KEY INSTRUMENT PANEL...
  • Page 16 8. INSPECTION BEFORE RIDING 9. PERIODIC MAINTENANCE 10. INSPECTION AND MAINTENANCE TOOL ENGINE OIL FUEL HOSE GASOLINE ENGINE COOLANT RADIATOR RADIATOR HOSE RUBBER CAP OF CABLES EXHAUST PIPE AND MUFFLER FRONT AND REAR SUSPENSIONS REAR-VIEW MIRROR REFLECTOR BATTERY AIR CLEANER SPARK PLUG IDLING ADJUSTMENT THROTTLE CABLE ADJUSTMENT...

  • Page 17: Serial Number Location

    Please write down the numbers in the box SERIAL NUMBER LOCATION provided below for your future reference. The frame and/or engine serial numbers Frame number : are used to register the motorcycle. They are also to assist your dealer in terms of Engine number : ordering parts or referring to special ser- vice information.

  • Page 18: Fuel, Engine Oil And Coolant Recommendation

    FUEL, ENGINE OIL AND ENGINE OIL COOLANT RECOMMENDATION ENGINE OIL SPECIFICATION Classification Grade Remarks F U E L system Over SL Use unleaded gasoline with an octane rating of 91 or higher. 10W/40 Unleaded gasoline can extend spark plug life and exhaust components life. If a SAE 10W/40 motor oil is not avail- able, select alternative according to the CAUTION...

  • Page 19: Engine Coolant Solution

    ENGINE COOLANT ENGINE COOLANT SOLUTION The engine coolant performs as rust inhibitor and water pump lubricant as well Use an engine coolant that is compatible as anti-freeze. with aluminum radiator, mixed with distilled Therefore the engine coolant should be water only at a 50 : 50 mixture ratio for used at all times even though the atmos- engine coolant solution.

  • Page 20: Names Of Each Parts

    NAMES OF EACH PARTS [ Clutch lever Front brake lever Left handle switches Throttle grip Instrument panel Ignition switch Front brake fluid reservoir Fuel tank cap Right handle switches...
  • Page 21 Spark plug (Front) Brake / Tail lamp Head lamp Rear turn signal lamp Front turn signal lamp License plate lamp Ignition coil (Front) Passenger footrests Ignition coil (Rear) Footrests Spark plug (Rear) Gearshift lever Rear seat lock Side stand Fuses Engine oil drain plug N O T E “...
  • Page 22 Muffler Cooling fan and motor Rear carrier Engine oil filter Rear seat & Trunk & Tools Water pump Front seat Engine oil level lens ECU (Engine Control Unit) Engine oil filler plug Battery Rear brake pedal Air cleaner Rear brake lamp switch Front brake fluid reservoir Coolant reserve tank Front brake lamp switch...

  • Page 23: Names Of Each Parts

    NAMES OF EACH PARTS [ Clutch lever Front brake lever Left handle switches Throttle grip Instrument panel Ignition switch Front brake fluid reservoir Fuel tank cap Right handle switches...
  • Page 24 Spark plug (Front) Brake / Tail lamp Front turn signal lamp Rear turn signal lamp Head lamp License plate lamp Ignition coil (Front) Passenger footrests Ignition coil (Rear) Footrests Spark plug (Rear) Gearshift lever Rear seat lock Side stand Fuses Engine oil drain plug N O T E “...
  • Page 25 Muffler Radiator Rear carrier Cooling fan and motor Rear seat & Trunk & Tools Engine oil filter Front seat Water pump ECU (Engine Control Unit) Engine oil level lens Battery Engine oil filler plug Air cleaner Rear brake pedal Front brake fluid reservoir Rear brake lamp switch Front brake lamp switch Coolant reserve tank...

  • Page 26: Names Of Each Parts

    NAMES OF EACH PARTS [ Clutch lever Front brake lever Left handle switches Throttle grip Instrument panel Ignition switch Front brake fluid reservoir Fuel tank cap Right handle switches...
  • Page 27 Spark plug (Front) Brake / Tail lamp Front turn signal lamp Rear turn signal lamp Head lamp License plate lamp Ignition coil (Front) Passenger footrests Ignition coil (Rear) Footrests Spark plug (Rear) Gearshift lever Rear seat lock Side stand Fuses Engine oil drain plug N O T E “...
  • Page 28 Muffler Radiator Rear carrier Cooling fan and motor Rear seat & Trunk & Tools Engine oil filter Front seat Water pump ECU (Engine Control Unit) Engine oil level lens Battery Engine oil filler plug Air cleaner Rear brake pedal Front brake fluid reservoir Rear brake lamp switch Front brake lamp switch Coolant reserve tank...

  • Page 29: Controls

    To lock the steering : CONTROLS Turn the handlebars all the way to the left. Turn the ignition key to the “OFF” IGNITION SWITCH position. Push down the ignition key from the “OFF” position, come up again and turn it to the “LOCK” position. Remove the ignition key.

  • Page 30: Instrument Panel

    TACHOMETER INSTRUMENT PANEL The tachometer indicates the engine speed in revolutions per minutes (rpm). CAUTION Revving the engine into the red zone of the tachometer can cause severe engine damage. Never allow the engine to rev into the red zone of the tachometer in any gear.
  • Page 31 FUEL METER COOLANT TEMPERATURE METER ’s the speedometer ’s the speedometer are LCD(Liquid Crystal Display) type, it are LCD(Liquid Crystal Display) type, it indicates the remaining fuel amount in the indicates the coolant temperature. fuel tank. The “H”(Hot) mark indicates the coolant The “F”(Full) mark indicates the fuel tank temperature is hot.
  • Page 32 ODOMETER / TRIP METER The display in it has three functions, odometer and two trip meters. The display changes odometer or trip meter, as indicated before turning the igni- tion switch off. To reset the trip meter to zero, push the The odometer registers the total distance switch (in the normal mode) for 2 sec-...
  • Page 33 CLOCK SELECT SWITCH Use this switch to adjust the following : In the normal mode Push it for Adjustment To adjust the light of 0.6 ~ 1 speedometer display seconds (100% 75% 50% 25% 100%) Normal mode 2 seconds Clock reset mode The clock indicates 12-hour mode.
  • Page 34 RESET SWITCH SPEEDOMETER Use this switch to adjust the following : In the normal mode Push it for Adjustment 0.6 ~ 1 Odometer Trip meter seconds Trip meter Odometer Reset the trip meter to zero, 2 seconds while the display indicates trip meter In the clock reset mode Push it for...
  • Page 35 “FI” check lamp lit can damage the engine and transmission. Whenever the “FI” check lamp is lit and the display panel indicates “FI” have your authorized Hyosung dealer or a qualified mechanic inspect the electric fuel injection system as soon as possi- ble.

  • Page 36: Left Handle Switches

    DIMMER SWITCH LEFT HANDLE SWITCHES Change the direction of the head lamp light. “ ” : The head lamp high beam comes on. The high beam indicator lamp also comes on. “ ” : The head lamp low beam comes on. WARNING Set the dimmer switch “...

  • Page 37: Right Handle Switches

    WARNING RIGHT HANDLE SWITCHES Apply the brake lightly and with great care on slippery surfaces to avoid skid- ding. THROTTLE GRIP Engine speed is controlled by position of the throttle grip. Turn it toward you to increase engine speed. Turn it away from you to decrease the engine speed.
  • Page 38 STARTER SWITCH WARNING Use this switch to operate the starting motor. are equipped With the ignition switch in the “ON” posi- with the side stand ignition interlock tion, the engine stop switch in the “ ” system. position, and the transmission is in neutral, If the transmission is in neutral or the squeeze the clutch lever and the side stand side stand up, you can only start the...

  • Page 39: Front Brake Lever Adjustment

    FRONT BRAKE LEVER REAR BRAKE PEDAL ADJUSTMENT Depressing the rear brake pedal will apply the rear brake. The brake lamp will be illuminated when the rear brake is operated. The distance between the throttle grip and the front brake lever is adjustable among six positions.

  • Page 40: Gearshift Lever

    Reduce the motorcycle speed before GEARSHIFT LEVER down-shifting. When down-shifting, the engine speed should be increased before the clutch is engaged. This will prevent unnecessary wear on the drive train components and the rear tire. CAUTION When the transmission is in neutral, the green indicator lamp on the instrument panel will be lit.

  • Page 41: Footrests

    & FOOTRESTS are delivered from the factory on position FOOTREST POSITION ADJUST- MENT FOR & WARNING When adjusting the footrest position, & the M8 mounting bolts be torqued to the have 3 type of the footrest position, right proper specification. and left.

  • Page 42: Side Stand

    Neutral Clutch Side Engine switch lever stand start Possible Possible Impossible Impossible [Optional parts] Impossible The gearshift link rod is optional parts. N O T E On or Up SIDE STAND Off or Down WARNING Make sure that the side stand ignition interlock system is working properly before riding.

  • Page 43: Seat Lock

    SEAT LOCK To remove the front seat, remove the two front seat mounting bolts located the rear side of the front seat. The rear seat lock is located the frame To reinstall the front seat, slide the seat cover under the front side of the rear seat. hook into the seat hook retainer and install the two front seat mounting bolts.

  • Page 44: Trunk

    TRUNK REAR SHOCK ABSORBER A small and light article such as mainte- nance manual or Owner’s manual can be placed under the rear seat. The tool kit is attached on the back side of the rear seat with a rubber band. To adjust the spring pre-load, turn the adjuster counter-clockwise to the desired position with the clamp wrench.

  • Page 45: Front Fork

    The rebound and compression damping FRONT FORK force can be individually adjusted by turn- ing the respective adjusters. The rebound damping force adjuster is located at the The standard settings of front forks are top of the front fork. The compression selected to meet various riding conditions damping force adjuster is located at the...

  • Page 46: Supply Of Gasoline, Engine Oil And Coolant

    SUPPLY OF GASOLINE, WARNING ENGINE OIL AND COOLANT Gasoline is extremely flammable and toxic. Always observe the following pre- cautions when refueling your GASOLINE Never permit motorcycle refueling by anyone other than an adult. Refuel in a well ventilated area. Make sure the engine is off and avoid spilling fuel on a hot engine.

  • Page 47: Engine Oil

    ENGINE OIL Long engine life depends much on the selection of quality oil and the periodic changing of the oil. Daily oil level checks and periodic changes are two of the most important maintenances to be performed. ENGINE OIL LEVEL CHECK Follow the procedure below to inspect the engine oil level.

  • Page 48: Engine Oil And Filter Change

    ENGINE OIL AND FILTER CHANGE CAUTION Change the engine oil and filter, after first running 1,000 km and every running 6,000 Operating the motorcycle with an incor- rect amount of engine oil can damage The engine oil should always be changed your motorcycle.
  • Page 49 2. Place a drain pan under the engine. WARNING 3. Remove the engine oil filler plug The engine oil temperature may be high enough to burn you when the drain plug is loosened. Wait until the drain plug is cool enough to touch with bare hands before draining oil.
  • Page 50 CAUTION When install the engine oil filter, neces- sarily, “HYOSUNG” character and “16510HN910” part’s NO. be installed toward the outside, otherwise can dam- age the engine. 7. Before replacing the engine oil filter cap be sure to check that the engine oil filter spring and the “O”...

  • Page 51: Coolant Level

    Failure to use the correct oil can damage your motorcycle. Engine damage may occur if you use the engine oil that does not meet Hyosung’s specifications. Be sure to use the engine oil specified in the FUEL, ENGINE OIL AND COOLANT RECOMMENDATION section.
  • Page 52 If coolant level drops too quickly or the reservoir tank is empty, check the cooling circuit for leaks. Have the repair carried out at an authorized Hyosung dealer. WARNING Engine coolant is harmful or fatal if swallowed or inhaled. Do not drink anti-freeze or coolant solution.
  • Page 53 SIDE COWLING INNER [FOR & & have the “side cowling inner ” at the right- side. Use the “side cowling inner” to operate the radiator cap To disassemble the “side cowling inner”, remove the two bolts WARNING You can be injured by scalding fluid or steam if you open the radiator cap when the engine is hot.

  • Page 54: Riding Tips

    WARNING RIDING TIPS are equipped with the side stand ignition interlock STARTING THE ENGINE system. If the transmission is in neutral or the Before attempting to side stand up, you can only start the start the engine make engine with pulling in the clutch lever. sure : This side stand ignition interlock system 1.

  • Page 55: Starting Off

    Stop the engine Reduce your speed and be alert to side immediately and contact an authorized winds. Hyosung dealer. Do not use the motor- cycle with disabled electric fuel injection system, in order to avoid damaging the engine components.

  • Page 56: Using The Transmission

    Squeeze the clutch lever and pause USING THE TRANSMISSION momentarily. Engage first gear by depress- ing the gearshift lever downward. Turn the throttle grip toward you and at The transmission is provided to keep the the same time release the clutch lever gen- engine operating smoothly in its normal tly and smoothly.

  • Page 57: Riding On Hills

    RIDING ON HILLS STOPPING AND PARKING When climbing steep hills, the motorcycle 1. Turn the throttle grip away from you to may begin to slow down and show lack of close the throttle completely. power. At this point you should shift to a 2.

  • Page 58: Break-In

    The opening explains how important can lead to a collision. As vehicle proper break-in is to achieve maximum life speeds increase, stopping distance and performance from your new Hyosung. increases progressively. The following guidelines explain proper break-in procedures. Be sure you have a safe stopping dis- tance between you and the vehicle in front of you.
  • Page 59 Timely performance of the 1,000 km BREAKING IN THE NEW TIRES (600 miles) service will ensure optimum New tires need proper break-in to assure service life and performance from the maximum p e r f o r m a n c e , just as the engine does.

  • Page 60: Inspection Before Riding

    WARNING INSPECTION BEFORE RIDING Operating these motorcycles with improper modifications can be haz- ardous. WARNING Improper installation of accessories or Failure to inspect the motorcycle before modification of these motorcycles may operating it can be hazardous. cause changes in handling. In some situ- Failure to perform proper maintenance ations, this could lead to an accident.
  • Page 61 WHAT TO WARNING CHECK FOR : CHECK No damage lever Gerashift Checking maintenance items when the Smooth operation lever engine is running can be hazardous. Correct tension or slack Adequate lubrication Drive You could be severely injured if your No excessive wear or chain hands or clothing gets caught in moving damage...

  • Page 62: Periodic Maintenance

    For maximum safety we suggest that you have these items inspected and serviced by your authorized Hyosung dealer or a quali- N O T E fied service mechanic. The MAINTENANCE CHART specifies...

  • Page 63: Lubrication Points

    LUBRICATION POINTS Proper lubrication is important for smooth and long life of each working part of your motor- cycle and also for safe riding. It is a good practice to lubricate the motorcycle after a long rough ride or after it gets wet in the rain or after washing it.
  • Page 64 Clutch lever holder & Clutch cable Footrests pivot Passenger footrests pivot Drive chain Side stand pivot and spring hook Speedo sensor Front brake lever holder Throttle cable Rear brake pedal pivot - Motor oil, - Grease N O T E “...
  • Page 65 Inspect Tire Inspect Inspect Steering Inspect Front forks Inspect Rear shock absorber Tighten Tighten Chassis nuts and bolts Lubricate Lubricate General lubrication N O T E = Ask your Hyosung dealer or qualified mechanic to do the maintenance items marked.

  • Page 66: Inspection And Maintenance

    INSPECTION AND MAINTENANCE TOOL To assist you in the performance of peri- odic maintenance, a tool kit is supplied. The tool kit is attached on the back of the rear seat with a rubber band. The tool kit consists of the following items. N A M E Tool bag 12 mm open end wrench...

  • Page 67: Gasoline

    In the event of malfunction or if the sus- damage or engine coolant leakage. pension needs expert servicing, contact If any defects are found, replace the radia- an authorised Hyosung dealer. tor hoses with new ones. Replace the radiator hoses every 4 years. REAR-VIEW MIRROR...

  • Page 68: Battery

    CHECK AND CLEAN OF BATTERY BATTERY TERMINAL Clean the battery terminal when it is dusty INSPECTION OF BATTERY SOLUTION or rusted. LEVEL 1. Set the ignition switch “OFF” position. The battery is located under the front 2. Remove the front seat. seat.

  • Page 69: Air Cleaner

    CAUTION AIR CLEANER Keep the battery away from fires. The air cleaner is located under the fuel When disconnecting the battery wire, tank. be sure to remove the negative battery wire first with the ignition If the air cleaner element has become switch “OFF”...
  • Page 70 CAUTION Before and during the cleaning opera- tion, inspect the element for tears. A torn element must be replaced. Be sure position the element snugly and correctly, so that no incoming air will bypass it. Remember, rapid wear of piston rings and cylinder bore is often caused by a defective or poorly fitted element.

  • Page 71: Spark Plug

    AIR CLEANER OIL DRAIN PLUG SPARK PLUG Check the spark plugs every time a scheduled maintenance service is per- formed. At regular intervals, remove the spark Inspect the plug and drain water and oil plugs and clean off any carbon deposits or at the periodic maintenance interval.
  • Page 72 ting into the engine. Change the spark CAUTION plugs if it shows cracks on the insulating material, corroded electrodes or exces- The spark plug must be tightened firmly, sive deposits. otherwise the engine may overheat and severe damage may occur. Use recommended spark plugs only.

  • Page 73: Idling Adjustment

    Inadequate throttle cable play can cause ’s idling speed adjust- engine speed to rise suddenly when you ed by your authorized Hyosung dealer. turn the throttle grip. This can lead to loss of rider control. CAUTION Adjust the throttle cable play so that...

  • Page 74: Clutch Cable Adjustment

    The clutch lever play CLUTCH CABLE ADJUSTMENT The clutch lever adjuster lock nut The clutch lever adjuster At each maintenance interval, adjust the The rubber boot clutch cable play by means of clutch cable The clutch cable adjuster adjuster. The clutch cable adjuster lock nut The cable play should be 2 mm (0.08 in) as measured at the clutch lever holder If you find the play of the clutch incorrect,...

  • Page 75: Drive Chain

    Check the chain every 1,000 km. WARNING If you find any of these problems with your Riding with the chain in poor condition sprocket, consult your Hyosung dealer. or improperly adjusted can lead to an accident. CAUTION Inspect, adjust, and maintain the chain...
  • Page 76 WARNING Be careful not to touch the muffler when it is hot : a hot muffler can burn you. DRIVE CHAIN CLEANING AND OILING This drive chain has special “X-O rings”. Clean and oil the chain periodically, as fol- lows : 1.

  • Page 77: Brakes

    2. After thoroughly washing the chain and BRAKES allowing it to dry, oil the links with a Hyosung chain lube or an equivalent. utilize front and rear disk brakes. Properly operating the brake systems are vital to safe riding. Be sure to perform the brake inspection requirements as sched- ules.
  • Page 78 If the brake pad’s wear condition is good, drop to compensate for the new position of replenish with the proper brake fluid that barke pads. meets Hyosung’s requirements. Replenishing the master cylinder to considered normal periodic maintenance. WARNING Brake fluid may be harmful if swallowed or if it comes in contact with skin or eyes.
  • Page 79 Do not use or mix different types of replaced with a new one by your authorized brake fluid, otherwise serious damage Hyosung dealer or qualified service will result in the brake system. mechanic. Use only DOT4 brake fluid.
  • Page 80 The front and rear brake system be replaced the brake hose or the brake fluid according to periodic inspection chart by your authorized Hyosung deal- WARNING er for safety as in times of operating at Replacing only one of the two brake high pressure.
  • Page 81 BRAKE DISK INSPECTION REAR BRAKE FLUID SUPPLY Check the brake disk for damage or cracks. 1. Place the motorcycle on a level surface and keep the handlebars straight. 2. Clean the brake fluid reservior around not FRONT BRAKE FLUID SUPPLY to allow dust to get inside of it.

  • Page 82: Tire

    NORMAL RIDING TIRE TIRE PRESSURE (COLD INFLATION) SOLO RIDING DUAL RIDING 2.25 kg/ 2.25 kg/ Inspect the tire pressure and the tire FRONT 221 kpa 221 kpa thread depth periodically. 33.0 psi 33.0 psi Inspect frequently the tire pressure for the safety and the tire life.
  • Page 83 160/60 - ZR 17 69W for rear. The use of a tire other than standard ABNORMAL may cause trouble. WEARS It is highly recommended to use the standard tire supplied by Hyosung. REAR AXLE NUT Inspect the rear axle shaft and jointing nut for loosening.
  • Page 84 TIRE REPLACEMENT REAR TIRE REPLACEMENT 1. Place the motorcycle on the jack or FRONT TIRE REPLACEMENT block vertically. 1. Place the motorcycle on the jack or block vertically. CAUTION CAUTION Improper jacking may cause damage to the frame or engine. Improper jacking may cause damage to the frame or engine.

  • Page 85: Bulbs

    INSPECTION OF LAMPS BULBS Check if the head lamp, position lamp, meter lamp, tail lamp and license plate lamp work well when the ignition switch WARNING was turned to the “ON” position. Check if the brake lamp work well when Keep fuel and other flammable sub- the front brak lever or rear brake pedal stances away from electric components.
  • Page 86 REPLACEMENT OF THE LAMP Requirement electric power of the lamp shown in the following chart. When replace the damaged lamp, always use the equal capacity. Head lamp The use of a lamp other than rules may cause to excessive at the electric system or to damage the lamp.
  • Page 87 & ’s head lamp bulb replaced by your authorized Hyosung dealer or a qualified service 3. Disconnect the head lamp coupler. machanic. 4. Remove the dust cover and socket spring 5. After removing the bulb at the socket, replace the new bulb.
  • Page 88 BRAKE / TAIL LAMP’S BULB TURN SIGNAL LAMP’S BULB REPLACEMENT REPLACEMENT 1. Remove the lens by removing the screw. 2. Pushing the bulb, turn it to the counter- clockwise, and pull it out. ’s brake / tail lamp are LED (Light Emitting Diode) type. If any abnormal condition are found, replace the brake / tail lamp assembly.

  • Page 89: Troubleshooting

    CAUTION Never use other than specified 30 A or 15 A fuse. Installing a fuse of incorrect rating may seriously damage the electrical system. You should consult your Hyosung deal- er or a qualified service mechanic imme- diately.
  • Page 90 3. If there is no spark, clean the spark plug. When occur any trouble, the best way is Replace it if necessary. Retry the above to consult your Hyosung dealer for procedure with the cleaned spark plug or repairs. new one.

  • Page 91: Transport

    Place the motorcycle on firm and level TRANSPORT ground. Stop the engine and wait until it has cooled down. WARNING Prepare a container large enough to hold the fuel in the tank and place it on Before transporting the motorcycle, it is the floor on the left side of the motorcy- necessary to empty the fuel tank com- cle.

  • Page 92: Cleaning Procedure

    WASHING YOUR motorcycle CLEANING PROCEDURE With some care, your motorcycle can be washed in a similar manner to washing an A thorough cleaning of your motorcycle is automobile. a necessary part of maintenance and will help keep your motorcycle looking and per- N O T E forming its best.
  • Page 93 When using waxes and polishes, observe the precautions specified by the view. manufacturers. When replacing the windshield, use a Hyosung replacement windshield. INSPECTION AFTER CLEANING CAUTION Remove the rags or wrapping from the exhaust pipe. For extended life of your Cleaning with any alkaline or strong motorcycle, lubricate according to “LUBRI-...

  • Page 94: Storage Procedure

    Coat the painted surfaces with car wax. requiring appropriate materials, equipment and skill. For this reason, Hyosung recom- MAINTENANCE DURING mends that you trust this maintenance work to your dealer. If you wish to service the...

  • Page 95: Label

    L A B E L NOTE : “ ” means the invisible parts.

  • Page 99: Specifications

    SPECIFICATIONS DIMENSIONS AND MASS 2,095 mm ( 82.5 in ) Overall length 785 mm ( 30.9 in ) Overall width 700 mm (27.6 in) 1,125 mm ( 44.3 in ) 1,135 mm (44.7 in) Overall height 1,445 mm ( 56.9 in ) Wheelbase 185 mm ( 7.3 in ) 165 mm ( 6.5 in )
  • Page 100 CHASSIS Front suspension Telescopic type Rear suspension Swingarm type Caster 25.5 Trail 74 mm (2.91 in) 85 mm (3.35 in) Steering angle 27 (right & left) 30 (right & left) Front tire size 120/60 - ZR 17 55W Rear tire size 160/60 - ZR 17 69W Front brake Double disk...
  • Page 101 Prepared by 1st Ed. APR. 2009. Printed in KOREA...
  • Page 102 Part No. 99011HN9110EI APR. 2009. 1st Ed. Printed in KOREA...

This manual is also suitable for:

Gt650 s eiGt650reiGt650 eiGt650 r ei

Table of Contents