Xerox Phaser 4600 Service Manual
  1. Manuals
  2. Brands
  3. Xerox Manuals
  4. Printer
  5. Phaser 4600
  6. Service manual
Xerox Phaser 4600 Service Manual

Xerox Phaser 4600 Service Manual

Hide thumbs Also See for Phaser 4600:
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
146
147
148
149
150
151
152
153
154
155
156
157
158
159
160
161
162
163
164
165
166
167
168
169
170
171
172
173
174
175
176
177
178
179
180
181
182
183
184
185
186
187
188
189
190
191
192
193
194
195
196
197
198
199
200
201
202
203
204
205
206
207
208
209
210
211
212
213
214
215
216
217
218
219
220
221
222
223
224
225
226
227
228
229
230
231
232
233
234
235
236
237
238
239
240
241
242
243
244
245
246
247
248
249
250
251
252
253
254
255
256
257
258
259
260
261
262
263
264
265
266
267
268
269
270
271
272
273
274
275
276
277
278
279
280
281
282
283
284
285
286
287
288
289
290
291
292
293
294
295
296
297
298
299
300
301
302
303
304
305
306
307
308
309
310
311
312
313
314
315
316
317
318
319
320
321
322
323
324
325
326
327
328
329
330
331
332
333
334
335
336
337
338
339
340
341
342
343
344
345
346
347
348
349
350
351
352
353
354
355
356
357
358
359
360
361
362
363
364
365
366
367
368
369
370
371
372
373
374
375
376
377
378
379
380
381
382
383
384
385
386
387
388
389
390
391
392
393
394
395
396
397
398
399
400
401
402
403
404
405
406
407
408
409
Table of Contents

Advertisement

Quick Links

Download this manual
Phaser
®
4600/4620/4622
Laser Printer
Fault Code Structure:
Phaser
4600/4620/4622
®
Service Manual
Sample
07-130
Updated 4/12/16 DAW/DFK

Advertisement

Table of Contents
loading

Related Manuals for Xerox Phaser 4600

Summary of Contents for Xerox Phaser 4600

  • Page 1 Phaser ® 4600/4620/4622 Laser Printer Sample Fault Code Structure: 07-130 Phaser 4600/4620/4622 ® Service Manual Updated 4/12/16 DAW/DFK...
  • Page 2 United States and/or other countries. service personnel only. Xerox does not warrant or represent that such documentation is com- plete, nor does Xerox represent or warrant that it will notify or provide to such customer any SWOP® is a trademark of SWOP, Inc.

  • Page 3: Table Of Contents

    Voltage Measurement and Specifications ............... Health and Safety Incident reporting ................Regulatory Specifications....................Translation of Warnings ....................viii Phaser 4600/4620/4622 Overview .................. Printer Options ........................ Control Panel Layout....................... xiii Routine Maintenance Items..................... Consumables ........................Revised Introduction 04/2016 Phaser 4600/4620/4622 Printer Service Manual...
  • Page 4 Introduction Revised 04/2016 Phaser 4600/4620/4622 Printer Service Manual...

  • Page 5: About This Manual

    About This Manual How To Use This Manual The Phaser 4600/4620/4622 Printer Service Manual is part of a multinational service docu- Always start with the Service Call Procedures, Section 1. Perform Initial Actions and verify the mentation system organized in the standard Xerox EDOC service manual format. This manual problem, then follow the directions given.

  • Page 6: Service Safety Summary

    Do not use aerosol cleaners. The use of supplies that are not approved may cause poor performance and could create a hazardous condition. • Do not burn any consumables or routine maintenance items. For information on Xerox supplies recycling programs, go to www.xerox.com/gwa. Introduction...

  • Page 7: Symbols Used On The Product

    Figure 3 Hot Surface Symbol The surface is hot while the printer is running. After turning off the power, wait 30 minutes. Figure 4 Wait 30 Minutes Symbol Revised Introduction 04/2016 Symbols Used On The Product Phaser 4600/4620/4622 Printer Service Manual...
  • Page 8 Input Power 100 V 90 VAC TO 135 VAC Input Power 120 V 90 VAC TO 135 VAC To enable prompt resolution of health and safety incidents involving Xerox products and to ensure Xerox regulatory compliance. +5 VDC +4.75 VDC TO +5.25 VDC +24 VDC +23.37 VDC TO +27.06 VDC...
  • Page 9 Preserve the Xerox product involved and the scene of the incident inclusive of any The Phaser 4600/4620/4622 has been tested and found to comply with the limits for a Class A associated equipment located in the vicinity of the incident.

  • Page 10: Translation Of Warnings

    La electricidad puede causar daños o la muerte. Las partes móviles pueden causar daños. A signed copy of the Declaration of Conformity for this product can be obtained from Xerox. WARNING Do not work in a confined space.
  • Page 11 Follow the service procedure exactly as written. Use of controls or adjustments other Use only Xerox materials and components. This product is safety certified using Xerox than those specified in this manual, may result in an exposure to invisible laser radia- materials and components.

  • Page 12: Phaser 4600/4620/4622 Overview

    Figure 2 shows features located at the rear of the system. The Phaser 4600/4620/4622 combines a monochrome laser print engine with a multi-purpose Tray 1 (bypass) and universal media tray, Tray 2. The Output Tray holds 500 20lb. sheets face- down.

  • Page 13: Printer Options

    Wireless Network Adaptor 120K03640 097N01880 Stand 078K00870 097N01916 Hard Disk Drive The Phaser 4600/4620/4622 supports an internal 160 GB Hard Disk Drive mounted to the IP Board. Features enabled by Hard Drive installation include: • Secure Print • Proof Print •...
  • Page 14 • One 2000-Sheet Feeder (Tray 3) • Up to 2 520-Sheet Feeders (Trays 3, 4) and 1 2000-Sheet Feeder (Tray 5). Figure 4 Optional Mailbox Figure 3 2000-Sheet Feeder Introduction Revised 04/2016 Printer Options Phaser 4600/4620/4622 Printer Service Manual...

  • Page 15: Control Panel Layout

    Energy Saver Illuminates when the printer is in Power Saver mode. Press to enter or exit from Power Saver mode. Stop Press to cancel the current activity. Revised Introduction 04/2016 Printer Options, Control Panel Layout Phaser 4600/4620/4622 Printer Service Manual xiii...

  • Page 16: Routine Maintenance Items

    Starter Toner Cartridge 10,000 cycles Drum Cartridge 80,000 cycles Waste Toner Cartridge Provided with new Toner Cartridge Staple Cartridge 15,000 Maintenance Kit (Fuser, Feed Rollers, Transfer 200,000 cycles Roller) Introduction Revised 04/2016 Routine Maintenance Items Phaser 4600/4620/4622 Printer Service Manual...
  • Page 17 SCP 2 First Call Actions ....................SCP 3 Normal Call Actions ..................... SCP 4 Fault Analysis....................... SCP 5 Subsystem Maintenance..................SCP 6 Final Actions ......................SCP 7 Configurations and Options ................. Revised 1 Service Call Procedures 04/2016 Phaser 4600/4620/4622 Printer Service Manual...
  • Page 18 1 Service Call Procedures Revised 04/2016 Phaser 4600/4620/4622 Printer Service Manual...

  • Page 19: Service Call Procedures

    • Use the Repair procedures to replace the part. Final Checkout • Test the printer to verify the problem is corrected and no new problems arose. Revised 1 Service Call Procedures 04/2016 Service Call Procedures Phaser 4600/4620/4622 Printer Service Manual...

  • Page 20: Scp 1 Initial Actions

    If this is the first service call to this machine perform SCP 2 First Call Actions, otherwise go to SCP 3 Normal Call Actions. 1 Service Call Procedures Revised 04/2016 SCP 1, SCP 2 Phaser 4600/4620/4622 Printer Service Manual...

  • Page 21: Scp 3 Normal Call Actions

    GP 14 Separate System Modules • GP 15 How to Safely Move heavy Modules • GP 16 Machine Lubrication • GP 17 Installation Space Requirements Revised 1 Service Call Procedures 04/2016 SCP 3, SCP 4 Phaser 4600/4620/4622 Printer Service Manual...

  • Page 22: Scp 5 Subsystem Maintenance

    Plastic parts will deteriorate when unspecified grease and chemicals are used. To avoid dam- age to the printer, use only Rheolube 768 grease. • Rheolube 768 Grease: Part Number 070E00890 1 Service Call Procedures Revised 04/2016 SCP 4, SCP 5 Phaser 4600/4620/4622 Printer Service Manual...

  • Page 23: Scp 6 Final Actions

    To Reset HFSIs 1. Log into Diagnostics 2. Scroll to Printer Information 3. Scroll to HFSI 4. Select the appropriate HFSI and reset its counter. Revised 1 Service Call Procedures 04/2016 SCP 5, SCP 6 Phaser 4600/4620/4622 Printer Service Manual...

  • Page 24: Scp 7 Configurations And Options

    Configurations and Options Refer to Table 1 for basic configurations and options. This service manual covers all configura- tions. Within this manual ignore any references to options that are not installed. Table 1 Phaser 4600/4620/4622 Configurations Features 4600N 4600DN 4600DT...
  • Page 25 2-59 07-430-00, 07-431-00 Jam in Tray 5 RAP ..............2-29 12-500-00 Full Stack RAP....................2-59 07-500-00 Paper Empty in Tray 1 RAP................2-30 12-605-00 Staples Low RAP ................... 2-60 Revised 2 Status Indicator RAPS 04/2016 Phaser 4600/4620/4622 Printer Service Manual...
  • Page 26 17-700-00, 17-710-00 BOOTP Server Error RAP ............2-73 17-800-00, 17-810-00 DHCP Server Error RAP ............. 2-73 17-900-00 802.1X Authentication Error RAP ..............2-74 17-910-00 Firmware Upgrade Fault RAP................ 2-74 2 Status Indicator RAPS Revised 04/2016 Phaser 4600/4620/4622 Printer Service Manual...
  • Page 27 PL 28.15 Item 2 Rear Door, PL 28.25 Item 1 MCU Board, PL 3.10 Item 3 Joint Board, PL 9.15 Item 7 Exit Assembly, PL 10.30 Item 25 Revised 2 Status Indicator RAPS 04/2016 01-100-00, 01-102-00 Phaser 4600/4620/4622 Printer Service Manual...
  • Page 28 IOT Upper Option Harness, PL 10.30 Item 24 IOT Upper Option Harness, PL 10.30 Item 24 MCU Board, PL 3.10 Item 3 MCU Board, PL 3.10 Item 3 2 Status Indicator RAPS Revised 04/2016 01-500-00, 01-700-00 Phaser 4600/4620/4622 Printer Service Manual...
  • Page 29 Mailbox Rear Door Interlock Switch, PL 11.30 Item 4 Mailbox Control Board, PL 11.15 Item 1 IOT Upper Option Harness, PL 10.30 Item 24 MCU Board, PL 3.10 Item 3 Revised 2 Status Indicator RAPS 04/2016 01-900-00, 03-100-00, 03-110-00 Phaser 4600/4620/4622 Printer Service Manual...
  • Page 30 Replace the Lower Option Harness, 10.5. Replace these components in order until the error is corrected. Feeder Board, PL 8.30 Item 7 MCU Board, PL 3.10 Item 3 2 Status Indicator RAPS Revised 04/2016 03-115-00, 03-120-00, 03-940-00 Phaser 4600/4620/4622 Printer Service Manual...
  • Page 31 Replace these components in order until the error is corrected. Feeder Board, PL 8.30 Item 7 Feeder Board, PL 8.30 Item 7 MCU Board, PL 3.10 Item 3 MCU Board, PL 3.10 Item 3 Revised 2 Status Indicator RAPS 04/2016 03-130-00, 03-950-00, 03-140-00, 03-960-00 Phaser 4600/4620/4622 Printer Service Manual...
  • Page 32 PL 3.10 Item 3 Replace these components in order until the error is corrected. HCF Control Board, PL 7.25 Item 18 MCU Board, PL 3.10 Item 3 2 Status Indicator RAPS Revised 04/2016 03-150-00, 03-965-00, 03-160-00, 03-990-00 Phaser 4600/4620/4622 Printer Service Manual...
  • Page 33 Replace these components in order until the error is corrected. IP Board, PL 3.10 Item 2 Configuration Card, PL 3.10 Item 6 IP Board, PL 3.10 Item 2 Revised 2 Status Indicator RAPS 04/2016 03-305-00, 03-315-00, 03-325-00 Phaser 4600/4620/4622 Printer Service Manual...
  • Page 34 Replace these components in order until the error is corrected. Size Switch, PL 3.10 Item 9 Tray, PL 7.10 Item 23 MCU Board, PL 3.10 Item 3 2 Status Indicator RAPS Revised 04/2016 03-335-00 , 03-410-00 2-10 Phaser 4600/4620/4622 Printer Service Manual...
  • Page 35 PL 3.10 Item 3 Size Switch, PL 3.10 Item 9 Tray, PL 7.10 Item 23 Feeder Board, PL 8.30 Item 7 MCU Board, PL 3.10 Item 3 Revised 2 Status Indicator RAPS 04/2016 03-420-00, 03-430-00 Phaser 4600/4620/4622 Printer Service Manual 2-11...
  • Page 36 Replace these components in order until the error is corrected. Size Switch, PL 3.10 Item 9 Tray, PL 7.10 Item 23 Feeder Board, PL 8.30 Item 7 MCU Board, PL 3.10 Item 3 2 Status Indicator RAPS Revised 04/2016 03-440-00, 03-450-00 2-12 Phaser 4600/4620/4622 Printer Service Manual...
  • Page 37 Replace these components in order until the error is corrected. Feeder Board, PL 8.30 Item 7 Size Switch, PL 7.25 Item 5 MCU Board, PL 3.10 Item 3 HCF Option Connector, PL 7.25 Item 15 Revised 2 Status Indicator RAPS 04/2016 03-470-00, 03-480-00 Phaser 4600/4620/4622 Printer Service Manual 2-13...
  • Page 38 Complete. Remove optional memory, if installed and retest. The error message is displayed. Replace the optional memory using the instructions provided. Replace the IP Board, 3.6. 2 Status Indicator RAPS Revised 04/2016 03-480-00, 03-600-00 2-14 Phaser 4600/4620/4622 Printer Service Manual...
  • Page 39 Replace the Hard Drive using the instructions provided. The error message is displayed. Complete. Complete. Replace the MCU Board, 3.4. Replace the IP Board, 3.6. Revised 2 Status Indicator RAPS 04/2016 03-800-00, 03-970-00 Phaser 4600/4620/4622 Printer Service Manual 2-15...
  • Page 40 Replace these components in order until the error is corrected. Tray Replace the MCU Board, 3.4. Tray 2 Stack Height Sensor, PL 8.50 Item 25 MCU Board, REP 3.4 2 Status Indicator RAPS Revised 04/2016 04-100-00, 04-110-00 2-16 Phaser 4600/4620/4622 Printer Service Manual...
  • Page 41 Check the Feeder Upper Option Harness. The harness is undamaged. Repair or replace the harness, 7.31. 7.7, then retest. The Lift Motor rotates. Replace the Lift Motor, Revised 2 Status Indicator RAPS 04/2016 04-110-00, 04-200-00 Phaser 4600/4620/4622 Printer Service Manual 2-17...
  • Page 42 The error message changes to the new feeder position. Check the IOT Lower Option Harness. The harness is undamaged. Replace the Lower Option Harness, 10.5. Replace the MCU Board, 3.4. 2 Status Indicator RAPS Revised 04/2016 04-200-00, 04-300-00 2-18 Phaser 4600/4620/4622 Printer Service Manual...
  • Page 43 Feeder positions. The error message changes to the new feeder position. Check the IOT Lower Option Harness. The harness is undamaged. Replace the Lower Option Harness, 10.5. Replace the MCU Board, 3.4. Revised 2 Status Indicator RAPS 04/2016 04-300-00, 04-400-00 Phaser 4600/4620/4622 Printer Service Manual 2-19...
  • Page 44 Reassemble and perform SCP 6 Final Actions. Replace these components in order until the error is corrected. MCU Board, PL 3.10 Item 3 HVPS, PL 1.10 Item 1 2 Status Indicator RAPS Revised 04/2016 04-400-00, 04-500-00 2-20 Phaser 4600/4620/4622 Printer Service Manual...
  • Page 45 Remove the IOT, Tray 3 and Tray 4 from the HCF and check the HCF Option Harness, 15. The harness is undamaged. 7.25 Item Replace the harness (). Check the IOT Lower Option Harness. The harness is undamaged. Revised 2 Status Indicator RAPS 04/2016 04-730-00 Phaser 4600/4620/4622 Printer Service Manual 2-21...
  • Page 46 Joint Board, PL 9.15 Item 7 Exit Assembly, PL 10.30 Item 25 Reassemble and perform SCP 6 Final Actions. Reassemble and perform SCP 6 Final Actions. 2 Status Indicator RAPS Revised 04/2016 04-810-00, 04-930-00 2-22 Phaser 4600/4620/4622 Printer Service Manual...
  • Page 47 Replace the MCU Board, 3.4. Reassemble and perform SCP 6 Final Actions. Reassemble and perform SCP 6 Final Actions. Reassemble and perform SCP 6 Final Actions. Revised 2 Status Indicator RAPS 04/2016 06-100-00, 06-200-00, 07-110-00 Phaser 4600/4620/4622 Printer Service Manual 2-23...
  • Page 48 28.2) and reseat CN12 on the MCU Board, then retest. The Feed Drive Assembly rotates. Replace the Feed Drive Assembly, 4.4. Reassemble and perform SCP 6 Final Actions. Replace the MCU Board, 3.4. 2 Status Indicator RAPS Revised 04/2016 07-120-00, 07-130-00 2-24 Phaser 4600/4620/4622 Printer Service Manual...
  • Page 49 The sensor signal changes. Replace the MCU Board, 3.4. Reassemble and perform SCP 6 Final Actions. Reassemble and perform SCP 6 Final Actions. Replace the MCU Board, 3.4. Revised 2 Status Indicator RAPS 04/2016 07-210-00, 07-220-00 Phaser 4600/4620/4622 Printer Service Manual 2-25...
  • Page 50 Replace these components in order until the error is corrected. Reassemble and perform SCP 6 Final Actions. Feed Assembly, PL 8.40 Item 10 Pick Assembly, PL 8.20 Item 17 Replace the MCU Board, 3.4. 2 Status Indicator RAPS Revised 04/2016 07-230-00, 07-231-00, 07-310-00 2-26 Phaser 4600/4620/4622 Printer Service Manual...
  • Page 51 Replace the Feed Drive Assembly, 8.42. Reassemble and perform SCP 6 Final Actions. Replace these components in order until the error is corrected. Feed Assembly, PL 8.40 Item 10 Revised 2 Status Indicator RAPS 04/2016 07-320-00, 07-330-00, 07-331-00 Phaser 4600/4620/4622 Printer Service Manual 2-27...
  • Page 52 The sensor signal changes. Replace the Feeder Board, 7.28. Reassemble and perform SCP 6 Final Actions. Reassemble and perform SCP 6 Final Actions. Replace the MCU Board, 3.4. 2 Status Indicator RAPS Revised 04/2016 07-330-00, 07-331-00, 07-410-00 2-28 Phaser 4600/4620/4622 Printer Service Manual...
  • Page 53 Replace the Feed Drive Assembly, 8.42. Reassemble and perform SCP 6 Final Actions. Replace these components in order until the error is corrected. Feed Assembly, PL 8.40 Item 10 Revised 2 Status Indicator RAPS 04/2016 07-420-00, 07-430-00, 07-431-00 Phaser 4600/4620/4622 Printer Service Manual 2-29...
  • Page 54 The sensor signal changes. Replace the MCU Board, 3.4. Reassemble and perform SCP 6 Final Actions. Reassemble and perform SCP 6 Final Actions. Replace the MCU Board, 3.4. 2 Status Indicator RAPS Revised 04/2016 07-430-00, 07-431-00, 07-500-00 2-30 Phaser 4600/4620/4622 Printer Service Manual...
  • Page 55 The sensor signal changes. Replace the Feeder Board, 7.28. Reassemble and perform SCP 6 Final Actions. Reassemble and perform SCP 6 Final Actions. Replace the MCU Board, 3.4. Revised 2 Status Indicator RAPS 04/2016 07-510-00, 07-700-00, 07-520-00 Phaser 4600/4620/4622 Printer Service Manual 2-31...
  • Page 56 Replace the Feed Drive Assembly, 8.42. Reassemble and perform SCP 6 Final Actions. Replace these components in order until the error is corrected. Feed Assembly, PL 8.40 Item 10 2 Status Indicator RAPS Revised 04/2016 07-530-00, 07-531-00, 07-630-00 2-32 Phaser 4600/4620/4622 Printer Service Manual...
  • Page 57 7.39, reseat CN3 on the HCF Control Board, then retest. The sensor signal changes. Replace the HCF Control Board, 7.44. Reassemble and perform SCP 6 Final Actions. Revised 2 Status Indicator RAPS 04/2016 07-531-00, 07-630-00, 07-710-00 Phaser 4600/4620/4622 Printer Service Manual 2-33...
  • Page 58 7.43), then retest. The signal Replace the Front Door Interlock Switch (REP changes. Remove the IOT and installed Feeders. Check the option harness connec- tions. The harnesses are undamaged. 2 Status Indicator RAPS Revised 04/2016 07-710-00, 07-720-00 2-34 Phaser 4600/4620/4622 Printer Service Manual...
  • Page 59 Remove the Right Cover (REP 7.39) and reseat CN7 on the HCF Control Board, then retest. The Feed Drive Assembly rotates. Replace the Feed Drive Assembly, 7.47. Revised 2 Status Indicator RAPS 04/2016 07-720-00, 07-730-00, 07-731-00 Phaser 4600/4620/4622 Printer Service Manual 2-35...
  • Page 60 Final Actions. Replace these components in order until the error is corrected. Registration Roller Assembly, PL 8.45 Item 12 Registration Clutch, PL 4.10 Item 7 2 Status Indicator RAPS Revised 04/2016 07-730-00, 07-731-00, 08-100-00 2-36 Phaser 4600/4620/4622 Printer Service Manual...
  • Page 61 Remove the Right Cover (REP 28.2) and reseat CN12 on the MCU Board, then retest. The Feed Drive Assembly rotates. Replace the Feed Drive Assembly, 4.4. Revised 2 Status Indicator RAPS 04/2016 08-110-00, 08-200-00 Phaser 4600/4620/4622 Printer Service Manual 2-37...
  • Page 62 Replace the Feed Clutch, 8.41. Reassemble and perform SCP 6 Final Actions. code 08-930 to test the Feed Drive. The Feed Drive Assembly rotates (on/ Select dC330 off). 2 Status Indicator RAPS Revised 04/2016 08-200-00, 08-300-00 2-38 Phaser 4600/4620/4622 Printer Service Manual...
  • Page 63 Replace the Feed Clutch, 8.41. Reassemble and perform SCP 6 Final Actions. code 08-940 to test the Feed Drive. The Feed Drive Assembly rotates (on/ Select dC330 off). Revised 2 Status Indicator RAPS 04/2016 08-300-00, 08-400-00 Phaser 4600/4620/4622 Printer Service Manual 2-39...
  • Page 64 Replace the Feed Clutch, 8.41. Reassemble and perform SCP 6 Final Actions. code 08-950 to test the Feed Drive. The Feed Drive Assembly rotates (on/ Select dC330 off). 2 Status Indicator RAPS Revised 04/2016 08-400-00, 08-450-00 2-40 Phaser 4600/4620/4622 Printer Service Manual...
  • Page 65 28.3) and reseat CN1 on the Joint Board, then retest. The Remove the Left Cover (REP Fuser Release Drive rotates. Replace the Fuser Release Drive, 10.17. Reassemble and perform SCP 6 Final Actions. Revised 2 Status Indicator RAPS 04/2016 08-450-00, 08-500-00 Phaser 4600/4620/4622 Printer Service Manual 2-41...
  • Page 66 28.2) and reseat CN11 on the MCU Board, then retest. The Duplex Drive Assembly rotates. Replace the Duplex Drive Assembly, 10.9. Reassemble and perform SCP 6 Final Actions. Replace the MCU Board, 3.4. 2 Status Indicator RAPS Revised 04/2016 08-500-00, 08-600-00 2-42 Phaser 4600/4620/4622 Printer Service Manual...
  • Page 67 28.2) and reseat CN11 on the MCU Board, then retest. The Duplex Drive Assembly rotates. Replace the Duplex Drive Assembly, 10.9. Reassemble and perform SCP 6 Final Actions. Replace the MCU Board, 3.4. Revised 2 Status Indicator RAPS 04/2016 08-610-00, 08-650-00 Phaser 4600/4620/4622 Printer Service Manual 2-43...
  • Page 68 Replace the Feed Clutch, 8.41. Reassemble and perform SCP 6 Final Actions. code 08-960 to test the Feed Drive. The Feed Drive Assembly rotates (on/ Select dC330 off). 2 Status Indicator RAPS Revised 04/2016 08-800-00 2-44 Phaser 4600/4620/4622 Printer Service Manual...
  • Page 69 The clutch is engaged (on/off). Remove the Right Cover (REP 7.39) and reseat CN9 on the HCF Control Board, then retest. The clutch is engaged. Replace the Feed Clutch, 7.46. Revised 2 Status Indicator RAPS 04/2016 08-850-00 Phaser 4600/4620/4622 Printer Service Manual 2-45...
  • Page 70 Replace these components in order until the error is corrected. Drum Cartridge, PL 9.10 Item 1 Main Drive Assembly, PL 4.10 Item 1 MCU Board, PL 3.10 Item 3 2 Status Indicator RAPS Revised 04/2016 09-003-00, 09-100-00 2-46 Phaser 4600/4620/4622 Printer Service Manual...
  • Page 71 Replace these components in order until the error is corrected. HVPS, REP 1.4 Toner Cartridge Drum Cartridge, PL 9.10 Item 1 MCU Board, PL 3.10 Item 3 Revised 2 Status Indicator RAPS 04/2016 09-200-00, 09-220-00, 09-210-00, 09-270-00 Phaser 4600/4620/4622 Printer Service Manual 2-47...
  • Page 72 Replace these components in order until the error is corrected. MCU Board, PL 3.10 Item 3 Joint Board, PL 9.15 Item 7 MCU Board, PL 3.10 Item 3 2 Status Indicator RAPS Revised 04/2016 09-230-00, 09-250-00, 09-240-00 2-48 Phaser 4600/4620/4622 Printer Service Manual...
  • Page 73 If the printer is unsuccessful in automatically adjusting image quality, an error appears indicat- Follow procedures in 09-210-00, 09-270-00 to correct the ADC Sensor error. ing the problem. Use the information above to isolate the problem. Revised 2 Status Indicator RAPS 04/2016 09-271-00, 09-290-00 Phaser 4600/4620/4622 Printer Service Manual 2-49...
  • Page 74 Final Actions. Reassemble and perform SCP 6 Final Actions. Replace the MCU Board, 9.8. Replace the MCU Board, 9.8. Replace the Drum Cartridge. Replace the Drum Cartridge. 2 Status Indicator RAPS Revised 04/2016 09-300-00, 09-400-00 2-50 Phaser 4600/4620/4622 Printer Service Manual...
  • Page 75 Repair or reconnect the harness. Replace these components in order until the error is corrected. Joint Board, PL 9.15 Item 7 MCU Board, PL 3.10 Item 3 Revised 2 Status Indicator RAPS 04/2016 09-500-00, 09-508-00 Phaser 4600/4620/4622 Printer Service Manual 2-51...
  • Page 76 Replace these components in order until the error is corrected. Waste Toner Cartridge Detect Sensor, PL 9.15 Item 6 Joint Board, PL 9.15 Item 7 MCU Board, PL 3.10 Item 3 2 Status Indicator RAPS Revised 04/2016 09-589-00, 09-590-00 2-52 Phaser 4600/4620/4622 Printer Service Manual...
  • Page 77 PL 9.15 Item 7 MCU Board, PL 3.10 Item 3 Replace the Drum Cartridge. The error message is displayed. Perform SCP 6 Final Actions. Replace the MCU Board, 9.8. Revised 2 Status Indicator RAPS 04/2016 09-591-00, 09-600-00 Phaser 4600/4620/4622 Printer Service Manual 2-53...
  • Page 78 Check the Toner Cartridge. The Toner Cartridge is installed correctly and the seal tape is injury. Moving parts can cause injury. removed. Replace the Toner Cartridge with a genuine Xerox cartridge with the proper SKU. The error message is displayed.
  • Page 79 Remove the Transfer Roller and inspect the high voltage contact point. The contact is clean injury. Moving parts can cause injury. and undamaged. Replace the Drum Cartridge with a genuine Xerox cartridge with the proper SKU. The error message is displayed.
  • Page 80 01-300 to check Rear Door Interlock Switch. If good, replace in order... Fuser, PL 10.10 Item 1 Fuser Drive Board, PL 1.15 Item 2 MCU Board, PL 3.10 Item 3 2 Status Indicator RAPS Revised 04/2016 10-100-00, 10-200-00, 10-300-00, 10-308-00 2-56 Phaser 4600/4620/4622 Printer Service Manual...
  • Page 81 Reassemble and perform SCP 6 Final Actions. Reassemble and perform SCP 6 Final Actions. Replace the MCU Board, 3.4. Replace the MCU Board, 3.4. Revised 2 Status Indicator RAPS 04/2016 10-500-00, 10-510-00, 10-700-00, 10-710-00 Phaser 4600/4620/4622 Printer Service Manual 2-57...
  • Page 82 PL 3.10 Item 3 Replace these components in order until the error is corrected. IOT Upper Option Harness, PL 10.30 Item 24 MCU Board, PL 3.10 Item 3 2 Status Indicator RAPS Revised 04/2016 12-100-00, 12-487-00, 12-200-00 2-58 Phaser 4600/4620/4622 Printer Service Manual...
  • Page 83 Replace these components in order until the error is corrected. IOT Upper Option Harness, PL 10.30 Item 24 MCU Board, PL 3.10 Item 3 Revised 2 Status Indicator RAPS 04/2016 12-300-00, 12-488-00, 12-489-00, 12-500-00 Phaser 4600/4620/4622 Printer Service Manual 2-59...
  • Page 84 Replace these components in order until the error is corrected. MCU Board, PL 3.10 Item 3 IOT Upper Option Harness, PL 10.30 Item 24 MCU Board, PL 3.10 Item 3 2 Status Indicator RAPS Revised 04/2016 12-605-00, 12-610-00, 12-855-00 2-60 Phaser 4600/4620/4622 Printer Service Manual...
  • Page 85 PL 10.30 Item 24 IOT Upper Option Harness, PL 10.30 Item 24 MCU Board, PL 3.10 Item 3 MCU Board, PL 3.10 Item 3 Revised 2 Status Indicator RAPS 04/2016 12-715-00, 12-716-00, 12-725-00, 12-726-00 Phaser 4600/4620/4622 Printer Service Manual 2-61...
  • Page 86 Replace these components in order until the error is corrected. MCU Board, PL 3.10 Item 3 IOT Upper Option Harness, PL 10.30 Item 24 MCU Board, PL 3.10 Item 3 2 Status Indicator RAPS Revised 04/2016 12-735-00, 12-736-00, 12-750-00, 12-755-00 2-62 Phaser 4600/4620/4622 Printer Service Manual...
  • Page 87 12.2. Replace these components in order until the error is corrected. IOT Upper Option Harness, PL 10.30 Item 24 MCU Board, PL 3.10 Item 3 Revised 2 Status Indicator RAPS 04/2016 12-760-00, 12-770-00, 12-870-00 Phaser 4600/4620/4622 Printer Service Manual 2-63...
  • Page 88 PL 10.30 Item 24 IOT Upper Option Harness, PL 10.30 Item 24 MCU Board, PL 3.10 Item 3 MCU Board, PL 3.10 Item 3 2 Status Indicator RAPS Revised 04/2016 12-906-00, 12-907-00, 12-910-00, 12-920-00, 12-930-00, 2-64 Phaser 4600/4620/4622 Printer Service Manual...
  • Page 89 PL 10.30 Item 24 IOT Upper Option Harness, PL 10.30 Item 24 MCU Board, PL 3.10 Item 3 MCU Board, PL 3.10 Item 3 Revised 2 Status Indicator RAPS 04/2016 12-911-00, 12-921-00, 12-931-00, 12-941-00, 12-912- Phaser 4600/4620/4622 Printer Service Manual 2-65...
  • Page 90 Replace these components in order until the error is corrected. IOT Upper Option Harness, PL 10.30 Item 24 MCU Board, PL 3.10 Item 3 2 Status Indicator RAPS Revised 04/2016 12-913-00, 12-923-00, 12-933-00, 12-943-00, 12-915-00 2-66 Phaser 4600/4620/4622 Printer Service Manual...
  • Page 91 PL 10.30 Item 24 IOT Upper Option Harness, PL 10.30 Item 24 MCU Board, PL 3.10 Item 3 MCU Board, PL 3.10 Item 3 Revised 2 Status Indicator RAPS 04/2016 12-925-00, 12-935-00, 12-945-00, 12-955-00 Phaser 4600/4620/4622 Printer Service Manual 2-67...
  • Page 92 The SMTP server authentication may be supported but not enabled on the device or any 500 Enter the email address and resend the email. code is returned from the mail server. Resend the email. 2 Status Indicator RAPS Revised 04/2016 15-110-00, 15-120-00 2-68 Phaser 4600/4620/4622 Printer Service Manual...
  • Page 93 Check the network connection. Initial Actions • Check network configuration. • Check account configuration parameters. Procedure • Check network configuration. Cycle system power. Procedure Enter valid user credentials. Revised 2 Status Indicator RAPS 04/2016 15-300-00, 15-310-00, 15-600-00 Phaser 4600/4620/4622 Printer Service Manual 2-69...
  • Page 94 Check the SMTP IP address or host name. Procedure • Check network configuration. Check that the DNS server is online. Procedure Check that the SMTP port is open and working correctly. 2 Status Indicator RAPS Revised 04/2016 15-320-00, 15-330-00, 15-700-00 2-70 Phaser 4600/4620/4622 Printer Service Manual...
  • Page 95 17-110-00 A connection error occurred while establishing a connection to the server. Initial Actions Initial Actions • Check DHCP settings. • Check network configuration. • Check network configuration. Procedure Procedure Cycle system power. Cycle system power. Revised 2 Status Indicator RAPS 04/2016 17-100-00, 17-110-00 Phaser 4600/4620/4622 Printer Service Manual 2-71...
  • Page 96 The amber LED flashing indicates that the network is good. Cycle system power. Procedure Reseat the network cable to the IP Board. 2 Status Indicator RAPS Revised 04/2016 17-120-00, 17-200-00 2-72 Phaser 4600/4620/4622 Printer Service Manual...
  • Page 97 • Check BOOTP configuration. • Check DHCP settings. • Check network configuration. • Check network configuration. Procedure Procedure Cycle system power. Cycle system power. Revised 2 Status Indicator RAPS 04/2016 17-700-00, 17-710-00, 17-800-00, 17-810-00 Phaser 4600/4620/4622 Printer Service Manual 2-73...
  • Page 98 Cycle system power and repeat the upgrade procedure. Ensure that the 802.1X EAP type, user name and password for the machine authentication switch and authentication server match. 2 Status Indicator RAPS Revised 04/2016 17-900-00, 17-910-00 2-74 Phaser 4600/4620/4622 Printer Service Manual...
  • Page 99 Test Prints ........................3-21 IQS 1 Solid Area Density....................3-21 IQS 2 Skew ........................3-22 IQS 3 Registration ......................3-22 IQS 4 Transparencies ..................... 3-23 IQS 5 Image Area......................3-23 Revised 3 Image Quality 04/2016 Phaser 4600/4620/4622 Printer Service Manual...
  • Page 100 3 Image Quality Revised 04/2016 Phaser 4600/4620/4622 Printer Service Manual...

  • Page 101: Iq1 Image Quality Entry Rap

    Defects run horizontally across the page. • Uneven Density Process Streaks Extraneous dark lines/bands in the process direction. IQ10 • Background contamination Scan Streaks Extraneous dark lines/bands in the direction of scan. IQ11 • Ghosting Revised 3 Image Quality 04/2016 Phaser 4600/4620/4622 Printer Service Manual...

  • Page 102: Iq2 Deletions (Line, Band, Spots)

    Check the media path for dirt, debris, or toner residue. The media path is clean. Perform GP ?? to clean the media path. Replace the Drum Catridge and reprint the test print. The image contains spots. Perform SCP 6 Final Actions. 3 Image Quality Revised 04/2016 IQ1, IQ2 Phaser 4600/4620/4622 Printer Service Manual...

  • Page 103: Iq3 Unfused Image

    Check connections to the Fuser Drive Board. Connections to the Fuser Drive board are secure. Secure the connections between the Fuser Drive Board. Replace the Fuser Drive Board 1.3. Revised 3 Image Quality 04/2016 IQ2, IQ3 Phaser 4600/4620/4622 Printer Service Manual...

  • Page 104: Iq4 Resolution

    The check points (arrows 1, 2, and 3) meet specification. Replace the following as necessary: • Drum Cartridge PL 9.10 Item 1 • Fuser, PL 10.10 Item 1 3 Image Quality Revised 04/2016 Phaser 4600/4620/4622 Printer Service Manual...

  • Page 105: Iq5 Skewed Image

    1. The difference is more than 1 MM or less for single side or 4 MM front to back on double sided prints. The printer is operating within specification. Perform SCP 6 Final actions Check the installation. The printer is on a level surface. Revised 3 Image Quality 04/2016 Phaser 4600/4620/4622 Printer Service Manual...

  • Page 106: Iq6 Light Or Undertoned Print

    7. Press Stop to return to ready mode. Remove the Transfer Roller and check for surface contamination or excessive wear. The Transfer Roller is good. Replace the Transfer Roller, 9.1. 3 Image Quality Revised 04/2016 Phaser 4600/4620/4622 Printer Service Manual...

  • Page 107: Iq7 Spots

    Replace the Drum Catridge and reprint the test print. The image contains spots. Perform SCP 6 Final Actions. Remove the Transfer Roller and check for surface contamination or excessive wear. The Transfer Roller is good. Revised 3 Image Quality 04/2016 Phaser 4600/4620/4622 Printer Service Manual...

  • Page 108: Iq8 Blank Print

    Install a new Drum Cartridge and reprint the test print. The image is blank. Perform SCP 6 Final Actions. Remove the Transfer Roller and check for surface contamination or excessive wear. The Transfer Roller is good. Replace the Transfer Roller, 9.1. 3 Image Quality Revised 04/2016 3-10 Phaser 4600/4620/4622 Printer Service Manual...

  • Page 109: Iq9 Black Print

    Perform SCP 6 Final Actions. Check HVPS connections to the bias contacts. The connections are secure. Secure the connections. 1.4, and print a test print. The images is blank. Replace the HVPS, Revised 3 Image Quality 04/2016 Phaser 4600/4620/4622 Printer Service Manual 3-11...

  • Page 110: Iq10 Process Streaks

    Check the media path for dirt, debris, or toner residue. The media path is clean. Clean the media path. Replace the Drum Catridge and reprint the test print. The image contains vertical streaks. Perform SCP 6 Final Actions. 3 Image Quality Revised 04/2016 IQ10 3-12 Phaser 4600/4620/4622 Printer Service Manual...

  • Page 111: Iq11 Scan Streaks

    Remove the Drum Cartridge and clean the electrical contacts. Replace the Drum Catridge and reprint the test print. The image has horizontal streaks. Perform SCP 6 Final Actions. Revised 3 Image Quality 04/2016 IQ11 Phaser 4600/4620/4622 Printer Service Manual 3-13...

  • Page 112: Iq12 Damaged Print

    Remove the Fuser. Check for damage or debris on the rollers. The Fuser rollers are good. Clean or replace as necessary; • Heat Roller PL 10.11 • Pressure Roller PL 10.11 • Fuser PL 10.10 3 Image Quality Revised 04/2016 IQ12 3-14 Phaser 4600/4620/4622 Printer Service Manual...

  • Page 113: Iq13 Repeating Defects

    Check the media path for dirt, debris, or toner residue. The media path is clean. Clean the media path. Print a test print and compare the defect to the values listed in Table 1. Replace the defective component. Revised 3 Image Quality 04/2016 IQ13 Phaser 4600/4620/4622 Printer Service Manual 3-15...

  • Page 114: Iq14 Residual Image

    Remove the Drum Cartridge and clean the electrical contacts. Replace the Drum Catridge and reprint the test print. The residual image defect is still visible. Perform SCP 6 Final Actions. 3 Image Quality Revised 04/2016 IQ14 3-16 Phaser 4600/4620/4622 Printer Service Manual...

  • Page 115: Iq15 Background

    Check the image formed on the drum, right after the Transfer Roller. The image is com- • Verify the Toner Cartridge is a Xerox manufactured part with adaquate life remaining. If a pletely transferred to the paper non-Xerox Toner Cartridge is being used, this could be the problem.

  • Page 116: Iq16 Uneven Density

    Remove the Drum Cartridge, clean the electrical contacts, then print a test print. The image has density defects. Perform SCP 6 Final Actions. Replace the Drum Catridge and reprint the test print. The image has density defects. 3 Image Quality Revised 04/2016 IQ16 3-18 Phaser 4600/4620/4622 Printer Service Manual...

  • Page 117: Iq17 Stains On Print Back

    Remove the Fuser. Check for damage or debris on the rollers. The Fuser rollers are good. Clean or replace as necessary; • Heat Roller PL 10.11 • Pressure Roller PL 10.11 Revised 3 Image Quality 04/2016 IQ17 Phaser 4600/4620/4622 Printer Service Manual 3-19...

  • Page 118: Iq18 Registration

    Check HVPS operation and bias contacts to the Drum Cartridge. The HVPS is good. Replace the HVPS. Check connections between the Laser Unit and IP Board. The connections are secure. Replace the Laser Unit. Replace the MCU Board. 3 Image Quality Revised 04/2016 IQ18, IQ19 3-20 Phaser 4600/4620/4622 Printer Service Manual...

  • Page 119: Test Prints

    Table 1 Internal test patterns 494.00). Number Description Purpose The Phaser 4600/4620/4622 is ISO11798 compliant with archival paper. Image density is no S600 Pattern (Letter), Figure Light density uniformity, deletions, lines, less than 90% across core media list. Media must fix toner well enough to pass taping test.

  • Page 120: Iqs 2 Skew

    Tray 1 and 2 12.7± 1.5 12.7± 2.0 241.3±1.5mm Side 2 Refer to dC131 Table 1 to adjust registration using different NVMs. Optional Trays 12.7± 2.0 12.7± 2.5 3 Image Quality Revised 04/2016 IQS 2, IQS 3 3-22 Phaser 4600/4620/4622 Printer Service Manual...

  • Page 121: Iqs 4 Transparencies

    IQS 4 Transparencies IQS 5 Image Area Specifications NOTE: Customer must use standard Transparency media (A4, Letter) designed exclusively for Xerox 3R9023. Separate each page after printing. Refer to Figure Specifications Refer to Table Table 1 Registration measurement Registration Specification...
  • Page 122 3 Image Quality Revised 04/2016 IQS 4, IQS 5 3-24 Phaser 4600/4620/4622 Printer Service Manual...
  • Page 123 REP 10.13 Fuser Heat Lamp ..................4-101 REP 7.41 HCF Caster ..................... 4-55 REP 10.14 Fuser Gear....................4-104 REP 7.42 HCF Reduction Gear Assembly..............4-55 REP 10.15 Fuser Heat Roller and Bearings..............4-108 Revised 4 Repairs and Adjustments 04/2016 Phaser 4600/4620/4622 Printer Service Manual...
  • Page 124 REP 28.6 Rear Door ....................... 4-153 REP 28.7 Rear Door Fan ....................4-154 REP 28.8 Right Seal Filter ....................4-155 REP 28.9 USB Host Board ..................... 4-155 REP 28.10 Rear Seal Filter..................... 4-156 4 Repairs and Adjustments Revised 04/2016 Phaser 4600/4620/4622 Printer Service Manual...

  • Page 125: Rep 1.2 Fuser Drive Board

    Figure Figure 1 Remove the Fuser Drive Assembly screws Figure 1 Remove the Fuser Drive Board Disconnect 4 connections to the Fuser Drive Assembly, Figure Revised 4 Repairs and Adjustments 04/2016 REP 1.2, REP 1.3 Phaser 4600/4620/4622 Printer Service Manual...

  • Page 126: Rep 1.4 Hvps

    10. Disconnect CN6 from the MCU Board, Figure 11. Release the ribbon cable from the guide and remove 1 screw (metal) that secures the guide to the MCU Board bracket, Figure 4 Repairs and Adjustments Revised 04/2016 REP 1.3, REP 1.4 Phaser 4600/4620/4622 Printer Service Manual...
  • Page 127 Figure 15. Disconnect CN3 from the HVPS and move the Fuser harness to the side, Figure Figure 3 Remove the right side power supply tray screws Revised 4 Repairs and Adjustments 04/2016 REP 1.4 Phaser 4600/4620/4622 Printer Service Manual...
  • Page 128 19. Disconnect CN1 and remove 5 screws (metal) that secure the HVPS to the power supply Figure tray, Figure Figure 6 Disconnect the drum bias voltage connector Figure 8 Remove the HVPS 4 Repairs and Adjustments Revised 04/2016 REP 1.4 Phaser 4600/4620/4622 Printer Service Manual...

  • Page 129: Rep 1.5 Smps

    11. Release the ribbon cable from the guide and remove 1 screw (metal) that secures the Figure 3 Remove the right side power supply tray screws guide to the MCU Board bracket, Figure Revised 4 Repairs and Adjustments 04/2016 REP 1.5 Phaser 4600/4620/4622 Printer Service Manual...
  • Page 130 14. Remove 2 screws (shank, metal) that secure the Fuser connector to the power supply tray, Figure 15. Disconnect CN3 from the HVPS and move the Fuser harness to the side, Figure Figure 6 Disconnect the drum bias voltage connector 4 Repairs and Adjustments Revised 04/2016 REP 1.5 Phaser 4600/4620/4622 Printer Service Manual...
  • Page 131 19. Disconnect CON3, release the harness from the clamp, and remove 4 screws (metal) that secure the SMPS to the power supply tray, Figure Figure 8 Remove the SMPS Revised 4 Repairs and Adjustments 04/2016 REP 1.5 Phaser 4600/4620/4622 Printer Service Manual...

  • Page 132: Rep 1.6 Top/Rear Door Interlock Switch

    Turn the cover over and release 4 hooks that secure the switches to the cover, Figure Figure 1 Remove the SMPS Fan Figure 1 Remove the Interlock Switch 4 Repairs and Adjustments Revised 04/2016 REP 1.6, REP 1.7 4-10 Phaser 4600/4620/4622 Printer Service Manual...

  • Page 133: Rep 2.1 Control Panel Assembly

    Release 2 bosses that secure the Top Door to the Top Cover, Figure Figure 1 Release the Control Panel harness Remove 2 screws (plastic) that secure the Top Door hinges to the Top Cover, Figure Revised 4 Repairs and Adjustments 04/2016 REP 2.1 Phaser 4600/4620/4622 Printer Service Manual 4-11...
  • Page 134 Figure 3 Remove the Top Door Remove 4 screws (plastic) that secure the harness cover to the Top Door, Figure Figure 5 Remove the Control Panel from the Top Door 4 Repairs and Adjustments Revised 04/2016 REP 2.1 4-12 Phaser 4600/4620/4622 Printer Service Manual...

  • Page 135: Rep 2.2 Control Panel Board

    Figure 1 Remove the Control Panel Assembly lower cover Remove 7 screws (plastic) that secure the Control Panel Bard to the lower cover, Figure Revised 4 Repairs and Adjustments 04/2016 REP 2.1, REP 2.2 Phaser 4600/4620/4622 Printer Service Manual 4-13...
  • Page 136 Release 2 hooks that secure the LCD screen to the Control Panel Board. Disconnect CN1 and CN3 from the Control Panel Board to remove the LCD screen. 4 Repairs and Adjustments Revised 04/2016 REP 2.2 4-14 Phaser 4600/4620/4622 Printer Service Manual...

  • Page 137: Rep 3.4 Mcu Board

    Figure 1 Remove the MCU Board and bracket. Replacement After removal of the MCU Board, move the MSOK board, located in CN4 at Red arrow in Figure to the new board. Revised 4 Repairs and Adjustments 04/2016 REP 3.4 Phaser 4600/4620/4622 Printer Service Manual 4-15...

  • Page 138: Rep 3.5 Ip Board Cage

    Figure 1 Disconnect the IP Board Remove 2 screws (metal) and slide the IP Cage to the rear to release 2 hooks that secure the cage to the chassis, Figure 4 Repairs and Adjustments Revised 04/2016 REP 3.5 4-16 Phaser 4600/4620/4622 Printer Service Manual...

  • Page 139: Rep 3.6 Ip Board

    Disconnect 5 connections (CN8, CN10, CN12, CN13, and CN14) to the IP Board and feed the harnesses out the holes provided, Figure Figure 2 Remove the IP Board Cage Revised 4 Repairs and Adjustments 04/2016 REP 3.5, REP 3.6 Phaser 4600/4620/4622 Printer Service Manual 4-17...
  • Page 140 After removal of the IP Board from the cage, move the Configuration Card, Configuration Card holder and if installed, optional Memory and Hard Drive to the new board. 4 Repairs and Adjustments Revised 04/2016 REP 3.6 4-18 Phaser 4600/4620/4622 Printer Service Manual...

  • Page 141: Rep 4.1 Main Drive Assembly

    Figure 1 Disconnect the Main Drive Assembly Disconnect the USB cable from the Front Cover. Raise the Top Door. Release the top door linkage from the Main Drive Assembly, Figure Revised 4 Repairs and Adjustments 04/2016 REP 4.1 Phaser 4600/4620/4622 Printer Service Manual 4-19...

  • Page 142: Rep 4.2 Tray 2 Feed Clutch

    Release the harnesses from 3 clamps at the top of the MCU Board. Remove 3 screws (metal) that secure the MCU Board bracket to the chassis, Figure Figure 3 Remove main Drive Assembly screws 4 Repairs and Adjustments Revised 04/2016 REP 4.1, REP 4.2 4-20 Phaser 4600/4620/4622 Printer Service Manual...
  • Page 143 Figure 1 Disconnect the MCU Board Lift the MCU Board bracket to release the tabs and move the board out and right to access the clutch, Figure Revised 4 Repairs and Adjustments 04/2016 REP 4.2 Phaser 4600/4620/4622 Printer Service Manual 4-21...

  • Page 144: Rep 4.3 Registration Clutch

    Remove the E-ring that secures the clutch to the shaft. Figure 3 Remove the Tray 2 Feed Clutch Figure 1 Remove the Registration Clutch 4 Repairs and Adjustments Revised 04/2016 REP 4.2, REP 4.3 4-22 Phaser 4600/4620/4622 Printer Service Manual...

  • Page 145: Rep 4.4 Feed Drive Assembly

    4.2. Disconnect P/J53 from the Feed Drive Assembly. Remove 5 screws (Gold, metal) that secure the Feed Drive Assembly. Figure 1 Remove the Feed Drive Assembly Revised 4 Repairs and Adjustments 04/2016 REP 4.4 Phaser 4600/4620/4622 Printer Service Manual 4-23...

  • Page 146: Rep 4.5 Right Side Chassis Fan

    Remove 4 screws (metal) that secure the Laser Unit to the chassis, Figure Figure 1 Remove the Right Side Chassis Fan Figure 1 Remove the Laser Unit 4 Repairs and Adjustments Revised 04/2016 REP 4.5, REP 6.1 4-24 Phaser 4600/4620/4622 Printer Service Manual...

  • Page 147: Rep 7.0 Tray 1 Feeder Assembly

    CN13 to the MCU Board, Figure Figure 1 Disconnect the Tray 1 Feeder harness from the MCU Board Remove 4 screws (metal) that secure the feeder to the chassis, Figure Revised 4 Repairs and Adjustments 04/2016 REP 7.0 Phaser 4600/4620/4622 Printer Service Manual 4-25...

  • Page 148: Rep 7.3 Tray 1 Pick-Up Assembly

    10. Remove the Tray 1 Feed Clutch, 7.16. 11. Remove 4 screws (plastic) that secure the top of the Feeder Assembly, Figure Figure 3 Feeder Assembly wire routing 4 Repairs and Adjustments Revised 04/2016 REP 7.0, REP 7.3 4-26 Phaser 4600/4620/4622 Printer Service Manual...
  • Page 149 Check No Paper Sensor actuator operation and position before securing the Tray 1 Feeder Assembly top cover, Figure Figure 1 Remove the Feeder Assembly top screws 12. Remove the Pick Assembly from the Feeder Assembly, Figure Revised 4 Repairs and Adjustments 04/2016 REP 7.3 Phaser 4600/4620/4622 Printer Service Manual 4-27...

  • Page 150: Rep 7.5 Tray 1 Separator Assembly

    Rotate the Tray 1 cover to horizontal to release the cover from the Front Cover, Figure Figure 3 Tray 1 No Paper Sensor actuator position 4 Repairs and Adjustments Revised 04/2016 REP 7.3, REP 7.5 4-28 Phaser 4600/4620/4622 Printer Service Manual...
  • Page 151 Separator Roller Assembly, Figure Figure 3 Remove the Tray 1 guide Remove the screw that secures the Separator Roller Assembly to the feeder, Figure Revised 4 Repairs and Adjustments 04/2016 REP 7.5 Phaser 4600/4620/4622 Printer Service Manual 4-29...

  • Page 152: Rep 7.6 Tray 2 Feeder Assembly

    Remove 5 screws (2 plastic, 3 metal) that secure the rear support bracket to the chassis. 10. Lift the bracket and rest on the printer chassis, Figure Figure 5 Tray 1 No Paper Sensor actuator position 4 Repairs and Adjustments Revised 04/2016 REP 7.5, REP 7.6 4-30 Phaser 4600/4620/4622 Printer Service Manual...
  • Page 153 4.2. 16. Remove the Registration Clutch, 4.3. 17. Remove the Feed Drive Assembly, 4.4. 18. Remove 4 screws (metal) that secure the front support bracket, Figure Revised 4 Repairs and Adjustments 04/2016 REP 7.6 Phaser 4600/4620/4622 Printer Service Manual 4-31...
  • Page 154 23. Remove 3 (2 plastic, 1 metal) screws that secure the left side of the Exit Assembly, Figure Figure 4 Remove the left lower tray guide 4 Repairs and Adjustments Revised 04/2016 REP 7.6 4-32 Phaser 4600/4620/4622 Printer Service Manual...
  • Page 155 26. Release the feeder harness from the clamp and feed the harness into the Tray 2 cavity, Figure Figure 7 Release the Tray 2 Feeder harness 27. Remove the spring from the Pick-up Assembly, Figure Revised 4 Repairs and Adjustments 04/2016 REP 7.6 Phaser 4600/4620/4622 Printer Service Manual 4-33...
  • Page 156 Figure 8 Remove the Tray 2 baseplate screws, bearing and spring 28. Remove 2 metal screws that secure the left side of the power supply tray, Figure 4 Repairs and Adjustments Revised 04/2016 REP 7.6 4-34 Phaser 4600/4620/4622 Printer Service Manual...
  • Page 157 Perform the removal steps in reverse order. Pay particular attention to chassis alignment fea- tures, bosses and pins, as you install each component. Do not overtighten fasteners in plastic. Revised 4 Repairs and Adjustments 04/2016 REP 7.6 Phaser 4600/4620/4622 Printer Service Manual 4-35...

  • Page 158: Rep 7.7 Tray 2 Lift Motor

    Reach into the Tray 2 cavity and remove the gear, Figure Figure 1 Remove the Tray 2 Lift Gear Figure 1 Remove the Tray 2 Lift Motor 4 Repairs and Adjustments Revised 04/2016 REP 7.7, REP 7.8 4-36 Phaser 4600/4620/4622 Printer Service Manual...

  • Page 159: Rep 7.15 Tray 1 No Paper Sensor

    Remove 4 screws (plastic) that secure the top of the Feeder Assembly., Figure Figure 2 Remove the Tray 1 No Paper Sensor Figure 1 Remove the Feeder Assembly top screws Revised 4 Repairs and Adjustments 04/2016 REP 7.15 Phaser 4600/4620/4622 Printer Service Manual 4-37...

  • Page 160: Rep 7.16 Tray 1 Feed Clutch

    Remove the fibre retainer that secures the clutch to the shaft, Figure Figure 1 Remove the Separator Roller Figure 1 Remove the Feeder Assembly top screws 4 Repairs and Adjustments Revised 04/2016 REP 7.16, REP 7.20 4-38 Phaser 4600/4620/4622 Printer Service Manual...

  • Page 161: Rep 7.21 Tray Separator Clutch

    Remove the E-clip that secures the clutch to the shaft and slide the clutch off the shaft, Figure Figure 1 Remove the Separator Clutch Revised 4 Repairs and Adjustments 04/2016 REP 7.21, REP 7.22 Phaser 4600/4620/4622 Printer Service Manual 4-39...

  • Page 162: Rep 7.23 Tray Media Level Indicator

    Remove the indicator from the tray by releasing the hooks from the tray, Figure Figure 1 Remove the Media Level Indicator Figure 1 Remove the Tray 3 Front Cover 4 Repairs and Adjustments Revised 04/2016 REP 7.22, REP 7.23 4-40 Phaser 4600/4620/4622 Printer Service Manual...

  • Page 163: Rep 7.24 Feeder Front Cover

    Remove 4 screws and lift to release 2 hooks that secure the Front Cover, Figure Figure 1 Remove the Right Cover Figure 1 Remove the Front Cover Revised 4 Repairs and Adjustments 04/2016 REP 7.24, REP 7.25 Phaser 4600/4620/4622 Printer Service Manual 4-41...

  • Page 164: Rep 7.26 Feeder Left Cover

    To install the Left Cover on a 550-Sheet Feeder removed from the system, lower the safety hook into the feeder chassis and with the slider completely forward, replace the cover. 4 Repairs and Adjustments Revised 04/2016 REP 7.26, REP 7.27 4-42 Phaser 4600/4620/4622 Printer Service Manual...

  • Page 165: Rep 7.28 Feeder Board

    Disconnect P/J83 from the Lift Motor. Figure Remove 4 screws (metal) that secure the Lift Motor to the chassis, Figure Figure 1 Remove the Feeder Board Revised 4 Repairs and Adjustments 04/2016 REP 7.28, REP 7.29 Phaser 4600/4620/4622 Printer Service Manual 4-43...

  • Page 166: Rep 7.30 Feeder Size Switch

    Release the upper hook that secures the switch in the tray cavity. Disconnect P/J86 and remove the switch, Figure Figure 1 Remove the Lift Motor 4 Repairs and Adjustments Revised 04/2016 REP 7.29, REP 7.30 4-44 Phaser 4600/4620/4622 Printer Service Manual...

  • Page 167: Rep 7.31 Upper Option Harness

    Remove 2 screws that secure the upper harness bracket to the chassis. Figure 1 Remove the Size Switch Remove the harness from the chassis, Figure Revised 4 Repairs and Adjustments 04/2016 REP 7.30, REP 7.31 Phaser 4600/4620/4622 Printer Service Manual 4-45...

  • Page 168: Rep 7.32 Lower Option Harness

    Figure 1 Disconnect the Upper Feeder Harness Remove 2 screws that secure the lower harness bracket to the chassis. Remove the harness from the chassis, Figure 4 Repairs and Adjustments Revised 04/2016 REP 7.31, REP 7.32 4-46 Phaser 4600/4620/4622 Printer Service Manual...

  • Page 169: Rep 7.33 Left Side Frame

    Remove 7 screws (metal) that secure the left side frame to the chassis, Figure Figure 2 Remove the Upper Option Harness Figure 1 Remove the left side frame Revised 4 Repairs and Adjustments 04/2016 REP 7.32, REP 7.33 Phaser 4600/4620/4622 Printer Service Manual 4-47...

  • Page 170: Rep 7.34 Right Side Frame

    Figure 2 Remove the right side frame Figure 1 Disconnect the Upper and Lower Option Harness Remove 7 screws (metal) that secure the left side frame to the chassis, Figure 4 Repairs and Adjustments Revised 04/2016 REP 7.34 4-48 Phaser 4600/4620/4622 Printer Service Manual...

  • Page 171: Rep 7.35 Feeder No Paper Sensor

    13. Turn the assembly over and release 3 hooks that secure the sensor to the Feed Assem- bly. Figure Figure 1 Remove the frame rail 11. Remove 10 (metal) and 4 (plastic) screws that secure the cover to the chassis, Figure Revised 4 Repairs and Adjustments 04/2016 REP 7.35 Phaser 4600/4620/4622 Printer Service Manual 4-49...

  • Page 172: Rep 7.36 Feeder No Paper Sensor Actuator

    10. Remove the 2 screws that secure front frame rail to the chassis, Figure Figure 1 Remove the frame rail 11. Remove 10 (metal) and 4 (plastic) screws that secure the cover to the chassis, Figure 4 Repairs and Adjustments Revised 04/2016 REP 7.35, REP 7.36 4-50 Phaser 4600/4620/4622 Printer Service Manual...
  • Page 173 Figure 2 Remove the top cover 12. Remove the Feed Assembly, 8.46. 13. Turn the assembly over and release the actuator shaft from the Feed Assembly, Figure Revised 4 Repairs and Adjustments 04/2016 REP 7.36 Phaser 4600/4620/4622 Printer Service Manual 4-51...

  • Page 174: Rep 7.37 Feeder Stack Height Sensor

    13. Turn the assembly over and release the hook that secures the sensor to the Feed Assem- bly, Figure Figure 1 Remove the frame rail 11. Remove 10 (metal) and 4 (plastic) screws that secure the cover to the chassis, Figure 4 Repairs and Adjustments Revised 04/2016 REP 7.37 4-52 Phaser 4600/4620/4622 Printer Service Manual...

  • Page 175: Rep 7.38 Hcf Rear Cover

    Remove 2 screws (metal) that secure the rear cover to the chassis, Figure Figure 3 Remove the Stack Height Sensor Figure 1 Remove the rear cover Revised 4 Repairs and Adjustments 04/2016 REP 7.37, REP 7.38 Phaser 4600/4620/4622 Printer Service Manual 4-53...

  • Page 176: Rep 7.39 Hcf Right Cover

    Slide the left cover to the rear to release the hooks that secure the cover to the chassis, Figure Figure 1 Remove the right cover Figure 1 Remove the left cover 4 Repairs and Adjustments Revised 04/2016 REP 7.39, REP 7.40 4-54 Phaser 4600/4620/4622 Printer Service Manual...

  • Page 177: Rep 7.41 Hcf Caster

    Remove 3 screws (metal) that secure the assembly to the chassis, Figure Pull the affected caster from the base unit, Figure Figure 1 Remove the Reduction Gear Assembly Figure 1 Remove the Caster Revised 4 Repairs and Adjustments 04/2016 REP 7.41, REP 7.42 Phaser 4600/4620/4622 Printer Service Manual 4-55...

  • Page 178: Rep 7.43 Hcf Front Door Interlock Switch

    Disconnect CN2 and remove 2 screws (metal) that secure the switch to the chassis, Fig- Figure 1 Remove the HCF Control Board Figure 1 Remove the Front Door Interlock Switch 4 Repairs and Adjustments Revised 04/2016 REP 7.43, REP 7.44 4-56 Phaser 4600/4620/4622 Printer Service Manual...

  • Page 179: Rep 7.45 Hcf Lift Motor Assembly

    Remove the E-clip that secures the clutch to the shaft, Figure sis, Figure Figure 1 Remove the Feed Clutch Figure 1 Remove the Lift Motor Assembly Revised 4 Repairs and Adjustments 04/2016 REP 7.45, REP 7.46 Phaser 4600/4620/4622 Printer Service Manual 4-57...

  • Page 180: Rep 7.47 Hcf Feed Drive Assembly

    Disconnect CN1 from the feed motor and remove 5 screws (metal) that secure the assembly to the chassis, Figure Figure 1 Remove the Feed Motor Figure 1 Remove the Feed Drive Assembly 4 Repairs and Adjustments Revised 04/2016 REP 7.47, REP 7.48 4-58 Phaser 4600/4620/4622 Printer Service Manual...

  • Page 181: Rep 7.49 Hcf Top Plate

    Disconnect CN2 from the Jumper Board. Remove the e-clip and pick gear from the HCF pick Assembly. Release the pick-up spring from the pick assembly, Figure Revised 4 Repairs and Adjustments 04/2016 REP 7.49 Phaser 4600/4620/4622 Printer Service Manual 4-59...

  • Page 182: Rep 8.11 Registration Sensor

    Reach into the Tray 2 cavity to release 3 hooks that secure the sensor to the assembly. Disconnect P/J63 from the Registration Sensor, Figure Figure 3 Removing the top plate Figure 1 Remove the Registration Sensor 4 Repairs and Adjustments Revised 04/2016 REP 7.49, REP 8.11 4-60 Phaser 4600/4620/4622 Printer Service Manual...

  • Page 183: Rep 8.12 Feed Sensor

    Figure 1 Remove the bias cover screws Remove the Pipe Assembly, 9.7. Remove 1 screw (plastic) that secures the Shaft Frame Assembly to the frame, Figure Revised 4 Repairs and Adjustments 04/2016 REP 8.12, REP 8.16 Phaser 4600/4620/4622 Printer Service Manual 4-61...
  • Page 184 Slide the assembly to the left to release the shaft from the Fuser Drive Assembly. 10. Raise the assembly to remove it from the printer, Figure Figure 3 Remove the Shaft Frame Assembly 4 Repairs and Adjustments Revised 04/2016 REP 8.16 4-62 Phaser 4600/4620/4622 Printer Service Manual...

  • Page 185: Rep 8.24 Drum Cartridge Crum Connector

    Remove 1 screw that secures the CRUM connector holder to the middle frame assembly. Remove the CRUM connector holder and disconnect the CRUM Connector. Release 2 hooks that secure the connector in the holder, Figure Revised 4 Repairs and Adjustments 04/2016 REP 8.24 Phaser 4600/4620/4622 Printer Service Manual 4-63...

  • Page 186: Rep 8.27 Registration Roller Assembly

    Figure 1 Remove the Registration Roller Assembly screws 10. Raise the left side of the assembly, then remove the registration roller shaft from the hole in the chassis, Figure 4 Repairs and Adjustments Revised 04/2016 REP 8.27 4-64 Phaser 4600/4620/4622 Printer Service Manual...

  • Page 187: Rep 8.31 Registration Sensor Actuator

    Remove 2 screws (plastic) that secure the envelope guide to the frame, Figure Figure 1 Remove the envelope guide screws 10. Release 2 clips that secure the actuator cap to the frame and remove the cap, Figure Revised 4 Repairs and Adjustments 04/2016 REP 8.31 Phaser 4600/4620/4622 Printer Service Manual 4-65...

  • Page 188: Rep 8.32 Feed Sensor Actuator

    Figure 11. Release the actuator and spring from the tabs in the frame to remove the actuator. Figure 3 Remove the Registration Sensor Actuator 4 Repairs and Adjustments Revised 04/2016 REP 8.31, REP 8.32 4-66 Phaser 4600/4620/4622 Printer Service Manual...
  • Page 189 Figure 1 Remove the envelope guide screws 10. Release 2 clips that secure the actuator cap to the frame and remove the cap, Figure Figure 3 Remove the Feed Sensor Actuator Revised 4 Repairs and Adjustments 04/2016 REP 8.32 Phaser 4600/4620/4622 Printer Service Manual 4-67...

  • Page 190: Rep 8.40 Feeder Take Away Clutch

    Remove 2 screws (metal) that secure the clutch bracket to the Feed Motor Assembly. Disconnect P/J80 to remove the clutch from the shaft, Figure Figure 1 Remove the Take Away Clutch bracket 4 Repairs and Adjustments Revised 04/2016 REP 8.40 4-68 Phaser 4600/4620/4622 Printer Service Manual...

  • Page 191: Rep 8.41 Feeder Feed Clutch

    Figure 1 Remove the Feed Clutch Figure 1 Disconnect the Feed Drive Assembly 10. Remove 4 screws (Gold, metal) that secure the assembly to the chassis, Figure Revised 4 Repairs and Adjustments 04/2016 REP 8.41, REP 8.42 Phaser 4600/4620/4622 Printer Service Manual 4-69...

  • Page 192: Rep 8.43 Feeder Take Away Sensor Actuator

    Release the actuator from the tabs to remove, Figure Figure 2 Remove the Feed Drive Assembly Figure 1 Remove the Take Away Sensor Actuator 4 Repairs and Adjustments Revised 04/2016 REP 8.42, REP 8.43 4-70 Phaser 4600/4620/4622 Printer Service Manual...

  • Page 193: Rep 8.44 Feeder Take Away Sensor

    12. Release the 3 hooks that secure the sensor to the chute, Figure Figure 1 Remove the frame rail 11. Remove 10 (metal) and 4 (plastic) screws that secure the cover to the chassis, Figure Revised 4 Repairs and Adjustments 04/2016 REP 8.44 Phaser 4600/4620/4622 Printer Service Manual 4-71...

  • Page 194: Rep 8.45 Feeder Take Away Roller

    10. Remove the 2 screws that secure front frame rail to the chassis, Figure Figure 1 Remove the frame rail 11. Remove 10 (metal) and 4 (plastic) screws that secure the cover to the chassis, Figure 4 Repairs and Adjustments Revised 04/2016 REP 8.44, REP 8.45 4-72 Phaser 4600/4620/4622 Printer Service Manual...
  • Page 195 Figure 2 Remove the top cover 12. Remove 2 E-clips and 2 bearings, then move the shaft to release it from the chassis, Fig- Figure 3 Remove the Take Away Roller Revised 4 Repairs and Adjustments 04/2016 REP 8.45 Phaser 4600/4620/4622 Printer Service Manual 4-73...

  • Page 196: Rep 8.46 Feeder Feed Assembly

    12. Disconnect CN2, CN3, and P/J85, then feed the harnesses into the tray cavity, Figure Figure 1 Remove the frame rail 11. Remove 10 (metal) and 4 (plastic) screws that secure the cover to the chassis, Figure 4 Repairs and Adjustments Revised 04/2016 REP 8.46 4-74 Phaser 4600/4620/4622 Printer Service Manual...
  • Page 197 Figure 4 Remove the Feed Assembly screws 15. Lift the left side and lower the right side to remove the Feed Assembly from the chassis, Figure Revised 4 Repairs and Adjustments 04/2016 REP 8.46 Phaser 4600/4620/4622 Printer Service Manual 4-75...

  • Page 198: Rep 8.47 Hcf Feed Assembly

    Remove 4 (plastic) screws that secure the HCF Feed Assembly to the top plate, Figure Figure 5 Remove the Feed Assembly Figure 1 Remove the HCF Feed Assembly 4 Repairs and Adjustments Revised 04/2016 REP 8.46, REP 8.47 4-76 Phaser 4600/4620/4622 Printer Service Manual...

  • Page 199: Rep 8.48 Hcf Lift Limit Switch

    Disconnect P/J95 and release 2 hooks that secure the sensor to the HCF Feed Assembly, Figure Figure 1 Remove the HCF Take Away Sensor Figure 1 Remove the Lift Limit Switch Revised 4 Repairs and Adjustments 04/2016 REP 8.48, REP 8.49 Phaser 4600/4620/4622 Printer Service Manual 4-77...

  • Page 200: Rep 8.50 Hcf No Paper Sensor

    Disconnect P/J91 and release 2 hooks that secure the sensor to the HCF Feed Assembly, Figure Figure Figure 1 Remove the HCF Stack Height Sensor Figure 1 Remove the HCF No Paper Sensor 4 Repairs and Adjustments Revised 04/2016 REP 8.50, REP 8.51 4-78 Phaser 4600/4620/4622 Printer Service Manual...

  • Page 201: Rep 8.52 Shaft Frame Assembly Transport Belt

    4. Care should be taken not to damage the clips when removing the DTS. Figure 1 Locations of securing clips for Drive Shaft Figure 3 Direction to remove DTS Revised 4 Repairs and Adjustments 04/2016 REP 8.52 Phaser 4600/4620/4622 Printer Service Manual 4-79...
  • Page 202 Remove the belts from the frame by removing the idle roller (Figure When re-installing guide plate, secure tabs on other side of the plate first, as shown in Figure 4 Repairs and Adjustments Revised 04/2016 REP 8.52 4-80 Phaser 4600/4620/4622 Printer Service Manual...

  • Page 203: Rep 9.1 Transfer Roller

    Figure 8 Idle rollers Replace the belts and reassemble, reversing the disassembly procedure. Reinstall the Shaft Frame Assembly (REP 8.16). Figure 1 Removing the Transfer Roller Revised 4 Repairs and Adjustments 04/2016 REP 8.52, REP 9.1 Phaser 4600/4620/4622 Printer Service Manual 4-81...

  • Page 204: Rep 9.2 Adc Sensor

    Figure 1 Remove the transfer roller guide plate Remove 2 screws that secure the sensor holder to the frame, Figure Figure 3 Remove the ADC Sensor from the holder 4 Repairs and Adjustments Revised 04/2016 REP 9.2 4-82 Phaser 4600/4620/4622 Printer Service Manual...

  • Page 205: Rep 9.3 Waste Toner Cartridge Detect Sensor

    Disconnect P/J33 to remove the fan, Figure Figure 1 Remove the Waste Toner Cartridge Detect Sensor Figure 1 Remove the Left Side Chassis Fan Revised 4 Repairs and Adjustments 04/2016 REP 9.3, REP 9.4 Phaser 4600/4620/4622 Printer Service Manual 4-83...

  • Page 206: Rep 9.5 Environmental Sensor

    Remove 1 screw that secures the Waste Toner Full Sensor to the bias contact cover. Disconnect P/J30 from the cover connector. Release the senor harness from the guides to remove the sensor and harness, Figure 4 Repairs and Adjustments Revised 04/2016 REP 9.5, REP 9.6 4-84 Phaser 4600/4620/4622 Printer Service Manual...

  • Page 207: Rep 9.7 Pipe Assembly

    Figure 1 Remove the bias contact cover Remove 2 screws (Gold, metal) that secure the Pipe Assembly. Pull the assembly from the chassis to remove, Figure Revised 4 Repairs and Adjustments 04/2016 REP 9.6, REP 9.7 Phaser 4600/4620/4622 Printer Service Manual 4-85...

  • Page 208: Rep 9.8 Joint Board

    Remove 4 screws (metal) that secure the Joint Board to the chassis, Fgiure 1. Figure 2 Remove the Pipe Assembly Figure 1 Remove the Interconnect Board screws 4 Repairs and Adjustments Revised 04/2016 REP 9.7, REP 9.8 4-86 Phaser 4600/4620/4622 Printer Service Manual...

  • Page 209: Rep 10.1 Duplex Unit

    Figure 1 Remove the Duplex Unit Figure 1 Disconnect CN14 from the MCU Board Remove 2 screws (plastic) that secure the connector to the chassis, Revised 4 Repairs and Adjustments 04/2016 REP 10.1, REP 10.4 Phaser 4600/4620/4622 Printer Service Manual 4-87...

  • Page 210: Rep 10.5 Lower Option Harness

    Move the printer so the right side overhangs the edge of the work surface. Remove 2 screws (metal) that secure the connector to the chassis, 4 Repairs and Adjustments Revised 04/2016 REP 10.4, REP 10.5 4-88 Phaser 4600/4620/4622 Printer Service Manual...

  • Page 211: Rep 10.6 Exit Assembly

    Figure 1 Remove the Upper Option Connector screws Remove 5 screws (2 plastic, 3 metal) that secure the rear support bracket to the chassis. Revised 4 Repairs and Adjustments 04/2016 REP 10.5, REP 10.6 Phaser 4600/4620/4622 Printer Service Manual 4-89...
  • Page 212 11. Disconnect CN3 and CN4 from the Joint Board and feed into the chassis. 12. Remove 4 screws (metal) that secure the Joint Board to the chassis, Figure 4 Repairs and Adjustments Revised 04/2016 REP 10.6 4-90 Phaser 4600/4620/4622 Printer Service Manual...
  • Page 213 14. Remove 2 screws (metal) from the left side that secure the Exit Assembly, Figure 15. Remove 2 screws (metal) from the right side that secure the Exit Assembly, Figure Revised 4 Repairs and Adjustments 04/2016 REP 10.6 Phaser 4600/4620/4622 Printer Service Manual 4-91...
  • Page 214 Figure 6 Remove the right side Exit Assembly screws 16. Raise the Exit Assembly up to remove, Figure Figure 7 Remove the Exit Assembly 4 Repairs and Adjustments Revised 04/2016 REP 10.6 4-92 Phaser 4600/4620/4622 Printer Service Manual...

  • Page 215: Rep 10.7 Stack Full Sensor

    12. Release 3 hooks that secure the sensor to the Exit Chute, Figure Figure 1 Remove the rear support bracket Remove 4 screws (plastic) that secure the Exit Chute to the chassis. Revised 4 Repairs and Adjustments 04/2016 REP 10.7 Phaser 4600/4620/4622 Printer Service Manual 4-93...

  • Page 216: Rep 10.8 Fuser Drive Assembly

    Release the harnesses from the upper clamps, Figure Figure 3 Remove the Stack Full Sensor Figure 1 Remove the MCU Board bracket screws 4 Repairs and Adjustments Revised 04/2016 REP 10.7, REP 10.8 4-94 Phaser 4600/4620/4622 Printer Service Manual...
  • Page 217 Figure 2 Remove the MCU Board and bracket 11. Raise the MCU Board bracket to release the tabs from the chassis and move the board away from the center harness guide, Figure Revised 4 Repairs and Adjustments 04/2016 REP 10.8 Phaser 4600/4620/4622 Printer Service Manual 4-95...
  • Page 218 13. Remove the Fuser Drive spring, Figure 14. Disconnect P/J39 from the Fuser Drive Assembly. 15. Remove 4 screws (metal) that secure the Fuser Drive Assembly, Figure 4 Repairs and Adjustments Revised 04/2016 REP 10.8 4-96 Phaser 4600/4620/4622 Printer Service Manual...
  • Page 219 Figure 7 Remove the Fuser Drive Assembly Figure 6 Remove the Fuser Drive screws 16. Pull the assembly through the hole in the chassis, Figure Revised 4 Repairs and Adjustments 04/2016 REP 10.8 Phaser 4600/4620/4622 Printer Service Manual 4-97...

  • Page 220: Rep 10.9 Duplex Drive Assembly

    Remove 4 screws (Gold, metal) that secure the assembly to the chassis, Figure Figure 1 Remove the Duplex Drive Assembly screws Figure 1 Remove the Fuser 4 Repairs and Adjustments Revised 04/2016 REP 10.9, REP 10.10 4-98 Phaser 4600/4620/4622 Printer Service Manual...

  • Page 221: Rep 10.11 Fuser Thermistor Assembly

    Figure 2 Remove the Thermistor Figure 1 Remove the Fuser top cover Release 4 hooks and disconnect P/J66 to remove the Thermistor from the Fuser, Figure Revised 4 Repairs and Adjustments 04/2016 REP 10.11 Phaser 4600/4620/4622 Printer Service Manual 4-99...

  • Page 222: Rep 10.12 Fuser Thermostat

    Remove 3 screws (2 metal) and (1 plastic) that secure the Fuser top cover, Figure Figure 2 Remove the Thermostat Figure 1 Remove the Fuser top cover 4 Repairs and Adjustments Revised 04/2016 REP 10.12 4-100 Phaser 4600/4620/4622 Printer Service Manual...

  • Page 223: Rep 10.13 Fuser Heat Lamp

    Open the lower exit guide, Figure Figure 1 Remove the Fuser top cover Remove 3 screws (Black, plastic) that secure the duplex cover to the Fuser, Figure Revised 4 Repairs and Adjustments 04/2016 REP 10.13 Phaser 4600/4620/4622 Printer Service Manual 4-101...
  • Page 224 Figure 4 Remove the Fuser Right Cover Figure 3 Open the lower exit guide Disconnect T2 from the Thermostat, Figure Remove 2 screws (silver, metal) that secure the right cover, Figure 4 Repairs and Adjustments Revised 04/2016 REP 10.13 4-102 Phaser 4600/4620/4622 Printer Service Manual...
  • Page 225 10. Disconnect the Heat Lamp from the 2 terminals (T3, T4) and remove, Figure Figure 8 Remove the Heat Lamp Figure 6 Remove the right side lamp bracket Revised 4 Repairs and Adjustments 04/2016 REP 10.13 Phaser 4600/4620/4622 Printer Service Manual 4-103...

  • Page 226: Rep 10.14 Fuser Gear

    Open the lower exit guide, Figure Figure 1 Remove the Fuser top cover Remove 3 screws (Black, plastic) that secure the duplex cover to the Fuser, Figure 4 Repairs and Adjustments Revised 04/2016 REP 10.14 4-104 Phaser 4600/4620/4622 Printer Service Manual...
  • Page 227 Figure 3 Open the lower exit guide Figure 4 Remove the Fuser Right Cover Remove 2 screws (silver, metal) that secure the right cover, Figure Disconnect 1 terminal from the Thermostat, Figure Revised 4 Repairs and Adjustments 04/2016 REP 10.14 Phaser 4600/4620/4622 Printer Service Manual 4-105...
  • Page 228 Remove 1 screw (Black, plastic) that secures the right lamp bracket to the Fuser, Figure 10. Remove the spring the secures the Fuser Gear to the Heat Roller. Figure 6 Remove the right side lamp bracket 4 Repairs and Adjustments Revised 04/2016 REP 10.14 4-106 Phaser 4600/4620/4622 Printer Service Manual...
  • Page 229 11. Remove 1 screw (silver, metal) that secures the thermostat holder to the upper fuser bracket. 12. Shift the thermostat holder right to release the hooks and lift the holder. Revised 4 Repairs and Adjustments 04/2016 REP 10.14 Phaser 4600/4620/4622 Printer Service Manual 4-107...

  • Page 230: Rep 10.15 Fuser Heat Roller And Bearings

    Remove 3 screws (2 metal) and (1 plastic) that secure the Fuser top cover, Figure Figure 10 Remove the Fuser Gear Figure 1 Remove the Fuser top cover 4 Repairs and Adjustments Revised 04/2016 REP 10.14, REP 10.15 4-108 Phaser 4600/4620/4622 Printer Service Manual...
  • Page 231 Figure 3 Open the lower exit guide Figure 2 Remove the duplex cover Remove 2 screws (silver, metal) that secure the right cover, Figure Open the lower exit guide, Figure Revised 4 Repairs and Adjustments 04/2016 REP 10.15 Phaser 4600/4620/4622 Printer Service Manual 4-109...
  • Page 232 Remove 1 screw (Black, plastic) that secures the lamp bracket to the Fuser, Figure Figure 4 Remove the Fuser Right Cover Disconnect 2 terminals (T1, T2) to the Thermostat, Figure Figure 6 Remove the right side lamp bracket 4 Repairs and Adjustments Revised 04/2016 REP 10.15 4-110 Phaser 4600/4620/4622 Printer Service Manual...
  • Page 233 Figure 8 Disconnect Heat Roller thermistors 11. Remove 1 screw that secures the Thermostat holder to the Fuser and move the holder right to release the hooks, Figure Revised 4 Repairs and Adjustments 04/2016 REP 10.15 Phaser 4600/4620/4622 Printer Service Manual 4-111...
  • Page 234 13. Remove 3 screws (silver, metal with washers) and release 3 hooks that secure the upper exit guide to the Fuser. Open the lower exit guide if closed earlier, Figure 4 Repairs and Adjustments Revised 04/2016 REP 10.15 4-112 Phaser 4600/4620/4622 Printer Service Manual...
  • Page 235 Figure 12 Remove the upper fuser bracket 14. Remove 5 screws (silver, metal) that secure the upper fuser bracket, Figure 15. Remove the Heat Roller and Bearings from the Fuser, Figure Revised 4 Repairs and Adjustments 04/2016 REP 10.15 Phaser 4600/4620/4622 Printer Service Manual 4-113...

  • Page 236: Rep 10.16 Fuser Pressure Roller And Bearings

    Remove 2 screws with washers (1 metal, 1 plastic) that secure the cam follower to the Fuser, Figure Figure 13 Remove the Heat Roller and Bearings 4 Repairs and Adjustments Revised 04/2016 REP 10.15, REP 10.16 4-114 Phaser 4600/4620/4622 Printer Service Manual...
  • Page 237 Next, move the roller to the right to release the roller shaft from the left cam follower. Now lift the left end of the roller up to remove the roller from the Fuser. Remove the Pressure Roller Bearings from the cam followers, Figure Revised 4 Repairs and Adjustments 04/2016 REP 10.16 Phaser 4600/4620/4622 Printer Service Manual 4-115...

  • Page 238: Rep 10.17 Fuser Release Drive Assembly

    Disconnect P/J25 to remove the sensor, Figure Figure Figure 1 Remove the Fuser Release Drive Assembly Figure 1 Remove the Duplex Unit Detect Sensor 4 Repairs and Adjustments Revised 04/2016 REP 10.17, REP 10.18 4-116 Phaser 4600/4620/4622 Printer Service Manual...

  • Page 239: Rep 10.19 Duplex Unit Timing Belt

    Figure 1 Remove the Duplex Unit cover Remove the belt from the rear pulley and belt around the front pulley to release the belt from the Duplex Unit, Figure Revised 4 Repairs and Adjustments 04/2016 REP 10.19 Phaser 4600/4620/4622 Printer Service Manual 4-117...

  • Page 240: Rep 10.32 Exit Drive Assembly

    12. Remove 4 screws (metal) that secure the Exit Drive Assembly to the chassis. 13. Disconnect P/J40 to remove the Exit Drive Assembly, Figure Figure 1 Remove the rear support bracket 4 Repairs and Adjustments Revised 04/2016 REP 10.32 4-118 Phaser 4600/4620/4622 Printer Service Manual...

  • Page 241: Rep 11.1 Mailbox Output Tray

    Lift the end of the Output Tray to remove it from the slot on the Mailbox. Figure 3 Remove the Exit Drive Assembly Figure 1 Remove the Output Trays Replacement Install the Output trays beginning with the lowest tray. Revised 4 Repairs and Adjustments 04/2016 REP 10.32, REP 11.1 Phaser 4600/4620/4622 Printer Service Manual 4-119...

  • Page 242: Rep 11.2 Mailbox Left Cover

    Remove 1 screw and release 1 hook that secures the cover to the Mailbox, Figure Figure 1 Remove the Left Cover Figure 1 Remove the right cover Disconnect P/J 1 on the Mailbox Control Board, 4 Repairs and Adjustments Revised 04/2016 REP 11.2, REP 11.3 4-120 Phaser 4600/4620/4622 Printer Service Manual...

  • Page 243: Rep 11.4 Mailbox Rear Door

    Open the rear door 90 degrees to release the hinges for the side covers, Figure Figure 2 Disconnect the Mailbox connector Figure 1 Remove the rear door Revised 4 Repairs and Adjustments 04/2016 REP 11.3, REP 11.4 Phaser 4600/4620/4622 Printer Service Manual 4-121...

  • Page 244: Rep 11.5 Mailbox Control Board

    Figure 1 Remove the Control Board Figure 1 Remove the mounting bracket Remove 2 screws (plastic) that secure the Control Board bracket to the Mailbox. 4 Repairs and Adjustments Revised 04/2016 REP 11.5, REP 11.6 4-122 Phaser 4600/4620/4622 Printer Service Manual...
  • Page 245 Figure 2 Remove the Control Board bracket Figure 3 Mailbox Drive Belt configuration NOTE: If the primary drive belt is being replaced, remove the Transport Motor. Remove the damaged belt, Figure Revised 4 Repairs and Adjustments 04/2016 REP 11.6 Phaser 4600/4620/4622 Printer Service Manual 4-123...

  • Page 246: Rep 11.7 Mailbox Diverter Drive Assemblies

    Remove 2 (plastic) screws that secure the assembly to the Mailbox, Figure Figure 1 Remove the Diverter Home Position Sensor Figure 1 Remove the Diverter Drive Assembly 4 Repairs and Adjustments Revised 04/2016 REP 11.7, REP 11.8 4-124 Phaser 4600/4620/4622 Printer Service Manual...

  • Page 247: Rep 11.9 Mailbox Exit Gate Actuator

    Remove 2 (plastic) screws that secure the mounting bracket, Figure Figure 1 Remove the exit gate bracket Remove the actuator and bearing from the mounting bracket, Figure Revised 4 Repairs and Adjustments 04/2016 REP 11.9 Phaser 4600/4620/4622 Printer Service Manual 4-125...

  • Page 248: Rep 11.10 Mailbox Exit Gate Cam Follower

    Remove 1 (plastic) screw that secures the cam follower to the Mailbox, Figure Figure 1 Remove the cam gear Remove 2 (plastic) screws that secure the mounting bracket, Figure Figure 3 Remove the cam follower 4 Repairs and Adjustments Revised 04/2016 REP 11.10 4-126 Phaser 4600/4620/4622 Printer Service Manual...

  • Page 249: Rep 11.11 Mailbox Option Harness

    Figure 1 Remove the top cover Replacement Disconnect P/J141 from the sensor. Check connector orientation before Mailbox installation. Release 4 hooks that secure the sensor to the bracket, Figure Revised 4 Repairs and Adjustments 04/2016 REP 11.11, REP 11.12 Phaser 4600/4620/4622 Printer Service Manual 4-127...

  • Page 250: Rep 11.13 Mailbox Rear Door Interlock Switch

    Lift the hook and slide the switch to release the switch. Slide the insulation off the switch terminals and using a small screwdriver, release the har- ness connectors from the switch, Figure 4 Repairs and Adjustments Revised 04/2016 REP 11.12, REP 11.13 4-128 Phaser 4600/4620/4622 Printer Service Manual...

  • Page 251: Rep 11.14 Mailbox Transport Motor

    Remove 2 screws (metal) and disconnect P/J127 remove the motor, Figure Figure 2 Remove the harness from the switch Figure 1 Remove the Transport Motor Revised 4 Repairs and Adjustments 04/2016 REP 11.13, REP 11.14 Phaser 4600/4620/4622 Printer Service Manual 4-129...

  • Page 252: Rep 12.1 Finisher Left Cover

    Separate the Finisher from the printer, Remove 3 screws (1 metal and 2 plastic) that secure the cover to the Finisher, Figure Figure 1 Remove the left cover 4 Repairs and Adjustments Revised 04/2016 REP 12.1 4-130 Phaser 4600/4620/4622 Printer Service Manual...

  • Page 253: Rep 12.2 Finisher Control Board

    Figure 1 Remove the Control Board bracket screw, Figure 1 Remove the Finisher Control Board Release the harness clamp and lift the front of the bracket, Figure Revised 4 Repairs and Adjustments 04/2016 REP 12.2, REP 12.3 Phaser 4600/4620/4622 Printer Service Manual 4-131...
  • Page 254 Figure 3 Remove the Stacker Full Sensor Figure 2 Position the Control Board bracket Disconnect P/J113 from the Stacker Full Sensor and release the 3 hooks to remove the sensor, Figure 4 Repairs and Adjustments Revised 04/2016 REP 12.3 4-132 Phaser 4600/4620/4622 Printer Service Manual...

  • Page 255: Rep 12.5 Finisher Transport Drive Assembly

    Remove the Transport Drive Belt from the motor, Figure Figure 1 Remove the Control Board bracket screw, Release the harness clamp and lift the front of the bracket, Figure Revised 4 Repairs and Adjustments 04/2016 REP 12.5 Phaser 4600/4620/4622 Printer Service Manual 4-133...
  • Page 256 Remove 2 screws (metal) that secure the motor bracket to the frame. Disconnect P/J108 from the motor and remove the motor, Figure Figure 4 Remove the Transport Drive Assembly 4 Repairs and Adjustments Revised 04/2016 REP 12.5 4-134 Phaser 4600/4620/4622 Printer Service Manual...

  • Page 257: Rep 12.6 Finisher Exit Gate Sensor

    Remove 2 (metal) screws that secure the actuator bearing to the bracket. Turn the cam lobe to provide clearance to remove the actuator from the bracket, Figure Figure 1 Remove the Exit Gate Sensor Revised 4 Repairs and Adjustments 04/2016 REP 12.6, REP 12.7 Phaser 4600/4620/4622 Printer Service Manual 4-135...

  • Page 258: Rep 12.8 Finisher Entrance Drive Belt

    Figure 1 Release the bearing from the bracket Move the shaft outwards to release the shaft from the Finisher, then tilt the shaft up to remove, Figure 4 Repairs and Adjustments Revised 04/2016 REP 12.7, REP 12.8 4-136 Phaser 4600/4620/4622 Printer Service Manual...
  • Page 259 Figure 3 Remove the Entrance Drive Belt Figure 2 Remove the shaft from the bracket Remove the belt from the entrance motor shaft and pulley, Figure Revised 4 Repairs and Adjustments 04/2016 REP 12.8 Phaser 4600/4620/4622 Printer Service Manual 4-137...

  • Page 260: Rep 12.9 Finisher Exit Gate Cam Shaft

    Figure 1 Release the bearing from the bracket Move the shaft outwards to release the shaft from the Finisher, then tilt the shaft up to remove, Figure 4 Repairs and Adjustments Revised 04/2016 REP 12.9 4-138 Phaser 4600/4620/4622 Printer Service Manual...

  • Page 261: Rep 12.10 Left Tamper Home Position Sensor

    Figure 1 Remove the right cover screws Release 2 hooks that secure the option connector cover to the Right Cover and remove the harness through the slot provided, Revised 4 Repairs and Adjustments 04/2016 REP 12.10, REP 12.11 Phaser 4600/4620/4622 Printer Service Manual 4-139...

  • Page 262: Rep 12.12 Right Tamper Home Position Sensor

    Release the hook and disconnect P/J119 to remove the sensor., Figure Figure 2 Release the option connector and harness Figure 1 Remove the Right Tamper Home Position Sensor 4 Repairs and Adjustments Revised 04/2016 REP 12.11, REP 12.12 4-140 Phaser 4600/4620/4622 Printer Service Manual...

  • Page 263: Rep 12.13 Staple Cartridge Door Interlock Switch

    Figure Figure 3 Remove the harness from the switch Figure 1 Remove the Stapler Remove 2 screws (metal) that secure the switch to the bracket, Figure Revised 4 Repairs and Adjustments 04/2016 REP 12.13 Phaser 4600/4620/4622 Printer Service Manual 4-141...

  • Page 264: Rep 12.14 Stapler Assembly

    Disconnect P/J122 and P/J123 from the Stapler Assembly, Figure Figure 2 Remove the stapler bracket Figure 1 Disconnect the Stapler Assembly Remove 2 screws (metal) that secure the Stapler to the bracket, Figure 4 Repairs and Adjustments Revised 04/2016 REP 12.14 4-142 Phaser 4600/4620/4622 Printer Service Manual...

  • Page 265: Rep 12.15 Stacker Drive Assembly

    Figure 1 Disconnect and remove the Stacker Drive Assembly Replacement Compress the spring and gear to provide clearance to install the Stacker Drive Assembly Figure 2 Remove the switch from the harness Revised 4 Repairs and Adjustments 04/2016 REP 12.15, REP 12.16 Phaser 4600/4620/4622 Printer Service Manual 4-143...

  • Page 266: Rep 12.17 Finisher Rear Door

    Figure 1 Remove the rear door Replacement Install the bearings with the Rear Door closed and hinges in the slots. Figure 1 Remove the top cover 4 Repairs and Adjustments Revised 04/2016 REP 12.17, REP 12.18 4-144 Phaser 4600/4620/4622 Printer Service Manual...

  • Page 267: Rep 12.19 Tamper Motor

    Slide the motor to feed the gear through the bracket opening, Figure Figure 1 Remove the Rear Door Open Sensor Figure 1 Remove the Tamper Motor Revised 4 Repairs and Adjustments 04/2016 REP 12.19, REP 12.20 Phaser 4600/4620/4622 Printer Service Manual 4-145...

  • Page 268: Rep 12.21 Finisher Exit Sensor

    Slide the actuator to the right, then left to remove the actuator, Figure Figure 1 Remove the Finisher Exit Sensor Figure 1 Remove the Finisher exit sensor actuator 4 Repairs and Adjustments Revised 04/2016 REP 12.21, REP 12.22 4-146 Phaser 4600/4620/4622 Printer Service Manual...

  • Page 269: Rep 12.23 Compile Tray Assembly

    Figure 1 Release the Compile Tray harness Remove 4 screws (2 plastic, 2 metal) that secure the assembly to the Finisher. Lift to remove the Compile Tray from the Finisher, Revised 4 Repairs and Adjustments 04/2016 REP 12.23 Phaser 4600/4620/4622 Printer Service Manual 4-147...

  • Page 270: Rep 12.24 Stacker Shield Assembly

    Fig- Figure 1 Remove 4 screws of the left side Remove 3 screws (1 metal, 2 plastic) that secure the Stapler Assembly to the Finisher, Figure 4 Repairs and Adjustments Revised 04/2016 REP 12.24 4-148 Phaser 4600/4620/4622 Printer Service Manual...

  • Page 271: Rep 28.1 Mcu Board Cover

    Slide the cover to the rear to release the hooks that secure the cover, Figure Figure 3 Remove the Stacker Shield Assembly Figure 1 Remove the IP Board Cover Revised 4 Repairs and Adjustments 04/2016 REP 12.24, REP 28.1 Phaser 4600/4620/4622 Printer Service Manual 4-149...

  • Page 272: Rep 28.2 Right Cover

    Slide the cover to the rear to release 6 hooks to remove the cover, Figure Slide the cover to the rear to release 6 hooks to remove the cover, Figure Figure 1 Remove the Right Cover 4 Repairs and Adjustments Revised 04/2016 REP 28.2, REP 28.3 4-150 Phaser 4600/4620/4622 Printer Service Manual...

  • Page 273: Rep 28.4 Front Cover

    Position the front of the printer at the edge of the work surface and tilt the cover outward at the bottom, then lower the cover to release the bosses at the top, Figure Figure 1 Remove the Left Cover Revised 4 Repairs and Adjustments 04/2016 REP 28.3, REP 28.4 Phaser 4600/4620/4622 Printer Service Manual 4-151...

  • Page 274: Rep 28.5 Top Cover

    Remove the option panel and raise the top door to remove 4 screws (metal). Release 2 hooks that secure the cover to the chassis, Figure 4 Repairs and Adjustments Revised 04/2016 REP 28.4, REP 28.5 4-152 Phaser 4600/4620/4622 Printer Service Manual...

  • Page 275: Rep 28.6 Rear Door

    Raise the right side to release the boss from the slot and rotate the door away from the printer, Figure Figure 1 Remove the Rear Door Figure 2 Remove the Top Cover Revised 4 Repairs and Adjustments 04/2016 REP 28.5, REP 28.6 Phaser 4600/4620/4622 Printer Service Manual 4-153...

  • Page 276: Rep 28.7 Rear Door Fan

    Figure 2 Remove the Rear Door fan Figure 1 Remove the duplex chute Disconnect P/J28 and release 4 hooks that secure the Fan to the door, Figure 4 Repairs and Adjustments Revised 04/2016 REP 28.7 4-154 Phaser 4600/4620/4622 Printer Service Manual...

  • Page 277: Rep 28.8 Right Seal Filter

    Remove 2 screws (plastic) that secure the USB Host Board to the holder, Figure Figure 1 Remove the USB Host Board Figure 1 Remove the Right Seal Filter Revised 4 Repairs and Adjustments 04/2016 REP 28.8, REP 28.9 Phaser 4600/4620/4622 Printer Service Manual 4-155...

  • Page 278: Rep 28.10 Rear Seal Filter

    Remove the Rear Door, 28.6. Remove, but do not disconnect the Rear Door Fan, 28.7. Remove the filter from the door, Figure Figure 1 Remove the Rear Seal Filter 4 Repairs and Adjustments Revised 04/2016 REP 28.10 4-156 Phaser 4600/4620/4622 Printer Service Manual...
  • Page 279 PL 10 - Copy Transportation and Fusing PL 10.10 Fuser Assembly (1 of 2)................... 5-32 PL 10.11 Fuser Assembly (2 of 2)................... 5-33 PL 10.15 Upper Fuser Bracket Assembly ............... 5-34 Revised 5 Parts List 04/2016 Phaser 4600/4620/4622 Printer Service Manual...
  • Page 280 5 Parts List Revised 04/2016 Phaser 4600/4620/4622 Printer Service Manual...

  • Page 281: Serial Number Ranges

    Serial Number Ranges XLT 268501 to XLT 348500 - Phaser 4600 (110 VAC) 388 348501x to 388 378500x - Phaser 4600 (220 VAC) XLV 886001 to XLV 887500 - Phaser 4620 (110 VAC) 324 887501x to 324 897500x - Phaser 4620 (220 VAC)

  • Page 282: 1.10 Hvps/Smps

    SMPS (220V) (REP 1.5) – HVPS insulation sheet (P/O PL 1.10 Item 6) – Fuser connector (P/O PL 1.10 Item – HVPS assembly – Bottom fuser bracket (Not Spared) 5 Parts List Revised 04/2016 PL 1.10 Phaser 4600/4620/4622 Printer Service Manual...

  • Page 283: 1.15 Fuser Drive Board Assembly

    127N07668 SMPS fan (MOT09-500) (REP 1.7) – Fan duct (Not Spared) 001N00525 Fuser drive board assembly (110V) (REP 1.3) – 140N63538 Fuser drive board assembly (220V) 127N07584 Fan-DC Revised 5 Parts List 04/2016 PL 1.15 Phaser 4600/4620/4622 Printer Service Manual...

  • Page 284: 2.10 Control Panel

    LCD ground (P/O PL 2.10 Item 1) – LCD screen (P/O PL 2.10 Item 1) – Rubber stop (P/O PL 2.10 Item 1) – Number keys (P/O PL 2.10 Item 1) 5 Parts List Revised 04/2016 PL 2.10 5-10 Phaser 4600/4620/4622 Printer Service Manual...

  • Page 285: 3.10 Main Pwb's

    Digitally signed level (35.11.06.000) or higher. If it is not at level 35.11.06.000 or higher, please upgrade the machine after pwb replacement. Revised 5 Parts List 04/2016 PL 3.10 Phaser 4600/4620/4622 Printer Service Manual 5-11...

  • Page 286: 4.10 Main Drives

    Feed clutch bracket (Not Spared) 127N07688 Tray 2 lift motor (REP 7.7) 007N01665 Tray 2 lift gear (REP 7.8) 019N01081 Lift motor housing – Spring (Not Spared) 007N01658 Pick-up drive 5 Parts List Revised 04/2016 PL 4.10 5-12 Phaser 4600/4620/4622 Printer Service Manual...

  • Page 287: 6.10 Laser Unit

    PL 6.10 Laser Unit Item Part Description 122N00292 Laser unit (4600) (REP 6.1) – 122N00293 Laser unit (4620/4622) (REP 6.1) Revised 5 Parts List 04/2016 PL 6.10 Phaser 4600/4620/4622 Printer Service Manual 5-13...

  • Page 288: 7.10 Paper Tray (Tray 2 & Optional Feeder)

    NOTE: 1. Order 3 of the 022N02232, since it is recommended to replace all the 3 Feed Rollers (Separator Roller, Nudger Roller, and Pick Roller) at the same time. 5 Parts List Revised 04/2016 PL 7.10 5-14 Phaser 4600/4620/4622 Printer Service Manual...

  • Page 289: 7.15 Optional Feeder Main Covers

    Right cover (Not Spared) (REP 7.25) – Clutch cover (Not Spared) NOTE: Order the entire 520-Sheet Feeder using Service part number 050K74180 or Sales part number 097N01874. Revised 5 Parts List 04/2016 PL 7.15 Phaser 4600/4620/4622 Printer Service Manual 5-15...

  • Page 290: 7.20 Hcf Covers

    Left cover (Not Spared) (REP 7.40) 002N02988 Front cover dummy – Retard cover (Not Spared) NOTE: Order the entire 2000-Sheet Feeder using Service part number 059K77920 or Sales part number 097N01875. 5 Parts List Revised 04/2016 PL 7.20 5-16 Phaser 4600/4620/4622 Printer Service Manual...

  • Page 291: 7.25 Hcf Assembly

    NOTE) (REP 7.43) 140N63395 Jumper board – Feed sensor (P/O PL 7.25 Item 26) (see NOTE) NOTE: The component control codes are dependent on the machine configuration. Revised 5 Parts List 04/2016 PL 7.25 Phaser 4600/4620/4622 Printer Service Manual 5-17...

  • Page 292: 8.10 Tray 1 Feeder Assembly

    NOTE 2: Since there are 2 styles of Registration Frame and MP Assemblies, be sure you order the correct part for your machine's configuration. Refer to the figure below. 5 Parts List Revised 04/2016 PL 8.10 5-18 Phaser 4600/4620/4622 Printer Service Manual...

  • Page 293: 8.15 Tray 2 Pick-Up Assembly

    NOTE: 1. Order 3 of the 022N02232, since it is recommended to replace all the 3 Feed Rollers (Separator Roller, Nudger Roller, and Pick Roller) at the same time. Revised 5 Parts List 04/2016 PL 8.15 Phaser 4600/4620/4622 Printer Service Manual 5-19...

  • Page 294: 8.20 Optional Feeder Pick-Up Assembly

    NOTE: 1. Order the entire 520-Sheet Feeder using Service part number 050K74180 or Sales part number 097N01874. NOTE: 2. The component control codes are dependent on the machine configuration. 5 Parts List Revised 04/2016 PL 8.20 5-20 Phaser 4600/4620/4622 Printer Service Manual...

  • Page 295: 8.25 Hcf Pick-Up Assembly

    Item 16) (see NOTE) – Bearing (P/O PL 8.25 Item 16) – Feed assembly (REP 8.47) NOTE: The component control codes are dependent on the machine configuration. Revised 5 Parts List 04/2016 PL 8.25 Phaser 4600/4620/4622 Printer Service Manual 5-21...

  • Page 296: 8.30 Optional Feeder Main Drives

    – Upper option harness (Not Spared) (REP 7.31) – Lower option harness (Not Spared) (REP 7.32) NOTE: The component control codes are dependent on the machine configuration. 5 Parts List Revised 04/2016 PL 8.30 5-22 Phaser 4600/4620/4622 Printer Service Manual...

  • Page 297: 8.35 Optional Feeder Lift Assembly

    Lift motor bracket (p/o item 1) – Swing housing (p/o item 1) – Lift gear (p/o item 1) NOTE: The component control codes are dependent on the machine configuration. Revised 5 Parts List 04/2016 PL 8.35 Phaser 4600/4620/4622 Printer Service Manual 5-23...

  • Page 298: 8.40 Optional Feeder Feed Assembly

    Feed assembly (REP 8.46) NOTE: The component control codes are dependent on the machine configuration. The code for tray 6 was not known at time of publication 5 Parts List Revised 04/2016 PL 8.40 5-24 Phaser 4600/4620/4622 Printer Service Manual...

  • Page 299: 8.45 Registration Roller Assembly

    NOTE 1: Since there are 2 styles of Registration Frame and MP Assemblies, be sure you order the correct part for your machine's configuration. Refer to the figure below. Revised 5 Parts List 04/2016 PL 8.45 Phaser 4600/4620/4622 Printer Service Manual 5-25...

  • Page 300: 8.50 Middle Frame Assembly

    Middle frame assembly (Not Spared) 130N01770 ADC sensor (REP 9.2) 023N01310 Transport belt (See NOTE) (REP 8.52) NOTE: Order 2 belts as both belts need to be replaced together. 5 Parts List Revised 04/2016 PL 8.50 5-26 Phaser 4600/4620/4622 Printer Service Manual...

  • Page 301: 8.55 Upper Frame Assembly

    Eraser board (P/O PL 8.55 Item 9) – Slide B roller (P/O PL 8.55 Item 9) – Spring (P/O PL 8.55 Item 9) – Upper frame assembly (Not Spared) Revised 5 Parts List 04/2016 PL 8.55 Phaser 4600/4620/4622 Printer Service Manual 5-27...

  • Page 302: 9.10 Toner/Drum Cartridges

    – 106R02638 Metered/PagePack high capacity toner cartridge (40K) (TAA/GSA) – 106R02625 FX AP Metered high capacity toner cartridge (40K) – 106R02318 Metered/PagePack high capacity toner cartridge (40K) 5 Parts List Revised 04/2016 PL 9.10 5-28 Phaser 4600/4620/4622 Printer Service Manual...

  • Page 303: 9.15 Waste Toner

    Spared) (REP 9.6) 130N01628 Waste toner cartridge detect sensor (REP 9.3) 140N63465 Joint board (REP 9.8) – Environmental sensor (Not Spared) (REP 9.5) – Sensor holder (Not Spared) Revised 5 Parts List 04/2016 PL 9.15 Phaser 4600/4620/4622 Printer Service Manual 5-29...

  • Page 304: 10.10 Fuser Assembly (1 Of 2)

    PL 10.10 Fuser Assembly (1 of 2) Item Part Description 126N00339 Fuser assembly (110V) (REP 10.10) – 126N00340 Fuser assembly (220V) (REP 10.10) – Thumbscrew (Not Spared) 5 Parts List Revised 04/2016 PL 10.10 5-30 Phaser 4600/4620/4622 Printer Service Manual...

  • Page 305: 10.11 Fuser Assembly (2 Of 2)

    Input guide (P/O PL 10.10 Item 1) – Lower fuser exit guide assembly (REF: PL 10.20) – Connector (P/O PL 10.10 Item 1) 130N01628 Fuser exit sensor (Q08-600)/ Fuser home sensor (Q10-910) Revised 5 Parts List 04/2016 PL 10.11 Phaser 4600/4620/4622 Printer Service Manual 5-31...

  • Page 306: 10.15 Upper Fuser Bracket Assembly

    Upper bracket (Not Spared) – Thermostat holder (Not Spared) 130N01561 Thermistor NTC (REP 10.11) – Thermostat (Not Spared) (REP 10.12) 130N01641 Thermistor NTC (side) 130N01615 Thermistor NTC (center) 5 Parts List Revised 04/2016 PL 10.15 5-32 Phaser 4600/4620/4622 Printer Service Manual...

  • Page 307: 10.20 Lower Fuser Exit Guide Assembly

    Actuator holder (Not Spared) – Fuser exit sensor actuator (Not Spared) – Actuator spring (Not Spared) – Upper fuser exit roller (Not Spared) – Duplex exit gear (Not Spared) Revised 5 Parts List 04/2016 PL 10.20 Phaser 4600/4620/4622 Printer Service Manual 5-33...

  • Page 308: 10.25 Duplex Unit Assembly

    ELA unit roller 1 (P/O PL 10.25 Item – ELA unit roller 2 (P/O PL 10.25 Item 130N01628 Duplex unit detect sensor (REP 10.18) 022N02484 Duplex unit assembly (REP 10.1) 5 Parts List Revised 04/2016 PL 10.25 5-34 Phaser 4600/4620/4622 Printer Service Manual...

  • Page 309: 10.30 Exit Assembly

    Exit roller cap (P/O PL 10.30 Item – Duplex roller (P/O PL 10.30 Item 007N01660 Exit drive assembly (REP 10.32) – Upper option connector (Not Spared) (REP 10.4) 022N02483 Exit assembly (REP 10.6) Revised 5 Parts List 04/2016 PL 10.30 Phaser 4600/4620/4622 Printer Service Manual 5-35...

  • Page 310: 11.10 Mailbox Covers

    Rear door (Not Spared) (REP 11.4) – Connector cover (Not Spared) – Base plate (Not Spared) NOTE: Order the entire Mailbox using Service part number 050K74190 or Salest number 097N01877. 5 Parts List Revised 04/2016 PL 11.10 5-36 Phaser 4600/4620/4622 Printer Service Manual...

  • Page 311: 11.15 Mailbox Control Board

    Item Part Description 140N63470 Control board (REP 11.5) – Control board bracket (Not Spared) – Mounting bracket (Not Spared) – Mailbox option harness (Not Spared) (REP 11.11) Revised 5 Parts List 04/2016 PL 11.15 Phaser 4600/4620/4622 Printer Service Manual 5-37...

  • Page 312: 11.20 Mailbox Drive Belts

    127N07670 Transport motor (MOT12-120) (REP 11.14) – Grounding strip (Not Spared) – Motor bracket (Not Spared) 023N01282 Primary drive belt (REP 11.6) 023N01281 Drive belt (REP 11.6) 5 Parts List Revised 04/2016 PL 11.20 5-38 Phaser 4600/4620/4622 Printer Service Manual...

  • Page 313: 11.25 Mailbox Diverter Assembly

    Exit gate cam follower (Not Spared) (REP 11.10) – Exit gate actuator (Not Spared) (REP 11.9) – Mounting bracket (Not Spared) – Bearing (Not Spared) – Cam follower spring (Not Spared) Revised 5 Parts List 04/2016 PL 11.25 Phaser 4600/4620/4622 Printer Service Manual 5-39...

  • Page 314: 11.30 Mailbox Top Stacker Assembly

    Spring (Not Spared) – Stack full sensor assembly (Not Spared) – Output tray 1 stack full sensor (Q12-910) (Not Spared) (REP 11.12) – Sensor bracket (Not Spared) 5 Parts List Revised 04/2016 PL 11.30 5-40 Phaser 4600/4620/4622 Printer Service Manual...

  • Page 315: 11.35 Mailbox Actuator Shield Assembly

    Idle feed roll (Not Spared) – Spring guide (Not Spared) – Feed guide (Not Spared) – Static eliminator (Not Spared) – Stacker full actuator (Not Spared) – Harness (Not Spared) Revised 5 Parts List 04/2016 PL 11.35 Phaser 4600/4620/4622 Printer Service Manual 5-41...

  • Page 316: 11.40 Mailbox Base Assembly

    Exit feed actuator (Not Spared) – Spring (paper path) (Not Spared) – Harness (Not Spared) NOTE: Order the entire Mailbox using Service part number 050K74190 or Sales part number 097N01877. 5 Parts List Revised 04/2016 PL 11.40 5-42 Phaser 4600/4620/4622 Printer Service Manual...

  • Page 317: 12.10 Finisher Covers

    12.17) – Bearing (Not Spared) – Top cover (Not Spared) (REP 12.18) NOTE: Order the entire Finisher using Service part number 607K05900 or Sales part number 097N01876. Revised 5 Parts List 04/2016 PL 12.10 Phaser 4600/4620/4622 Printer Service Manual 5-43...

  • Page 318: 12.15 Finisher Control Board

    PL 12.15 Finisher Control Board Item Part Description – Control board bracket (Not Spared) (REP 12.3) 140N63471 Control board (REP 12.2) – Stacker full sensor (Q12-845) (Not Spared) (REP 12.3) 5 Parts List Revised 04/2016 PL 12.15 5-44 Phaser 4600/4620/4622 Printer Service Manual...

  • Page 319: 12.20 Finisher Stacker Shield Assembly

    Shaft (P/O PL 12.20 Item 1) – Guide roll (P/O PL 12.20 Item 1) NOTE: Order the entire Finisher using Service part number 607K05900 or Sales part number 097N01876. Revised 5 Parts List 04/2016 PL 12.20 Phaser 4600/4620/4622 Printer Service Manual 5-45...

  • Page 320: 12.25 Finisher Stacker Drive Assembly

    Drive belt (P/O PL 12.25 Item 1) – Securing bracket (P/O PL 12.25 Item 1) NOTE: Order the entire Finisher using Service part number 607K05900 or Sales part number 097N01876. 5 Parts List Revised 04/2016 PL 12.25 5-46 Phaser 4600/4620/4622 Printer Service Manual...

  • Page 321: 12.30 Finisher Compile Tray Eject Assembly

    Support finger home sensor (Q12- 825)/Stacker top sensor (Q12-840) (P/O PL 12.30 Item 1) NOTE: Order the entire Finisher using Service part number 607K05900 or Sales part number 097N01876. Revised 5 Parts List 04/2016 PL 12.30 Phaser 4600/4620/4622 Printer Service Manual 5-47...

  • Page 322: 12.35 Finisher Compile Tray Assembly

    Left tamper motor (MOT12-320) (P/ O PL 12.35 Item 1) (REP 12.19) NOTE: Order the entire Finisher using Service part number 607K05900 or Sales part number 097N01876. 5 Parts List Revised 04/2016 PL 12.35 5-48 Phaser 4600/4620/4622 Printer Service Manual...

  • Page 323: 12.40 Finisher Transport Drive Assembly

    Entrance sensor actuator (P/O PL 12.40 Item 1) (REP 12.22) – Inner rear cover (P/O PL 12.40 Item 023N01284 Rear drive belt – Ground strip (P/O PL 12.40 Item 1) Revised 5 Parts List 04/2016 PL 12.40 Phaser 4600/4620/4622 Printer Service Manual 5-49...

  • Page 324: 12.45 Finisher Stapler Assembly

    – Stapler (P/O PL 12.45 Item 1) – Staple cartridge door interlock switch (S12-870) (Not Spared) (REP 12.13) – Staple interlock switch (S12-890) (Not Spared) (REP 12.16) 5 Parts List Revised 04/2016 PL 12.45 5-50 Phaser 4600/4620/4622 Printer Service Manual...

  • Page 325: 28.10 Main Covers

    MCU board cover (REP 28.1) – Top cover (REF: PL 28.15) (REP 28.5) – Right fan cover (Not Spared) 035N00428 Right seal filter – Rear support bracket (Not Spared) Revised 5 Parts List 04/2016 PL 28.10 Phaser 4600/4620/4622 Printer Service Manual 5-51...

  • Page 326: 28.15 Top Cover Assembly

    Exit gate actuator (P/O PL 28.15 Item 9) – Stacker guide (P/O PL 28.15 Item 002N03100 Top cover assembly (4600) – 002N02982 Top cover assembly (4620) – 002N03093 Top cover assembly (4622) 5 Parts List Revised 04/2016 PL 28.15 5-52 Phaser 4600/4620/4622 Printer Service Manual...

  • Page 327: 28.20 Front Cover Assembly

    Tray 1 stacker – Tray 1 extension tray (P/O PL 28.20 Item 1) – USB host holder (P/O PL 28.20 Item 1) 140N63464 USB host board (4600/4620) (REP 28.9) Revised 5 Parts List 04/2016 PL 28.20 Phaser 4600/4620/4622 Printer Service Manual 5-53...

  • Page 328: 28.25 Rear Door Assembly

    Idle shaft (P/O PL 28.15 Item 1) – Damper pad (P/O PL 28.15 Item 1) – Female bracket (P/O PL 28.15 Item – Rear door switch (Q01-300) (P/O PL 28.15 Item 1) 5 Parts List Revised 04/2016 PL 28.25 5-54 Phaser 4600/4620/4622 Printer Service Manual...

  • Page 329: Supplies/Customer Replaceable Units

    Duplex Unit 022N02484 097N01923 Memory Upgrade 128K01770 097N01878 160MB Hard Disk (4600/4620) 007N01651 097N01879 320MB Hard Disk (4622) 097N02157 Wireless Network Adaptor 120K03640 097N01880 Stand 078K00870 097N01916 Revised 5 Parts List 04/2016 Supplies/Customer Replaceable Units Phaser 4600/4620/4622 Printer Service Manual 5-55...
  • Page 330 5 Parts List Revised 04/2016 Supplies/Customer Replaceable Units 5-58 Phaser 4600/4620/4622 Printer Service Manual...

  • Page 331: Part Number Index

    Part Number Index The Part Number Index Table has been deleted from the EDOC. Use SearchLite to search for Part Numbers and Part Descriptions. Revised 5 Parts List 04/2016 Phaser 4600/4620/4622 Printer Service Manual 5-59...
  • Page 332 5 Parts List Revised 04/2016 5-60 Phaser 4600/4620/4622 Printer Service Manual...
  • Page 333 GP 22 Environmental Data....................6-25 dC131 NVM Read/Write....................6-26 dC132 NVM Reset ......................6-28 dC305 UI Test ......................... 6-29 dC330 Component Control....................6-29 dC612 Print Test Pattern....................6-32 Revised 6 General Procedures and Information 04/2016 Phaser 4600/4620/4622 Printer Service Manual...
  • Page 334 6 General Procedures and Information Revised 04/2016 Phaser 4600/4620/4622 Printer Service Manual...

  • Page 335: Gp 1 Diagnostics Entry And Exit

    Press the Menu button. Select Information and press OK. Select Firmware Versions and press OK. Wait approximately 30 seconds as the traces are transferred to the thumbdrive. Revised 6 General Procedures and Information 04/2016 GP 1, GP 2 Phaser 4600/4620/4622 Printer Service Manual...
  • Page 336 GP 9 Service Menu Map Figure 1 Service menu map (1/3) Figure 1 Service Menu Map (1/3) 6 General Procedures and Information Revised 04/2016 GP 9 Phaser 4600/4620/4622 Printer Service Manual...
  • Page 337 Figure 1 Service Menu Map (2/3) Revised 6 General Procedures and Information 04/2016 GP 9 Phaser 4600/4620/4622 Printer Service Manual...
  • Page 338 Figure 1 Service Menu Map (3/3) 6 General Procedures and Informatio Revised 04/2016 GP 9 Phaser 4600/4620/4622 Printer Service Manual...

  • Page 339: Gp 3 System Administration Tools

    GP 3 System Administration Tools Figure 1 Customer menu map 1 of 2 Revised 6 General Procedures and Information 04/2016 GP 3 Phaser 4600/4620/4622 Printer Service Manual...
  • Page 340 Figure 2 Customer menu map 2 of 2 6 General Procedures and Information Revised 04/2016 GP 3 Phaser 4600/4620/4622 Printer Service Manual...

  • Page 341: Gp 4 Reports

    After the firmware has been upgraded, check that the correct version appears on the Con- figuration page. Refer to GP 4 Reports. Revised 6 General Procedures and Information 04/2016 GP 4, GP 5 Phaser 4600/4620/4622 Printer Service Manual...

  • Page 342: Gp 6 Electrostatic Discharge Prevention

    Primary Line Voltages Frequency Range 47 - 63 Hz cuit Boards (PCB’s). Power Consumption at Rated Voltage • Printing: 550 W Input • Idle: 33 W • Power Saver: 11 W 6 General Procedures and Information Revised 04/2016 GP 6, GP 7 6-10 Phaser 4600/4620/4622 Printer Service Manual...

  • Page 343: Gp 8 General Disassembly Precautions

    Check the drive voltage when the component control code for the motor is entered. If the drive voltage is present at the motor, install a new motor. If the drive voltage is not present, go to step 2. Revised 6 General Procedures and Information 04/2016 GP 8, GP 10 Phaser 4600/4620/4622 Printer Service Manual 6-11...

  • Page 344: Gp 11 How To Check A Sensor

    PWB, install a new PWB If necessary, install new components or repair the wiring. Figure 1 Example Motor Wiring Diagram Figure 1 Example Sensor Wiring Diagram 6 General Procedures and Information Revised 04/2016 GP 10, GP 11 6-12 Phaser 4600/4620/4622 Printer Service Manual...

  • Page 345: Gp 12 How To Check A Solenoid Or Clutch

    Figure 1 Example Switch Wiring Diagram Figure 1 Example Clutch Wiring Diagram Revised 6 General Procedures and Information 04/2016 GP 12, GP 13 Phaser 4600/4620/4622 Printer Service Manual 6-13...

  • Page 346: Gp 14 Separate System Modules

    Remove the output trays from the mailbox before servicing the module. Failure to properly repackage the printer for shipment can result in damage to the printer. Printer damage caused by improper packaging is not covered by the Xerox warranty, service Lift the module to clear the support brackets.

  • Page 347: Gp 16 Machine Lubrication

    • Take great care not to contaminate other parts of the machine with the lubricant. Figure 1 Minimum Clearances Revised 6 General Procedures and Information 04/2016 GP 16, GP 17 Phaser 4600/4620/4622 Printer Service Manual 6-15...

  • Page 348: Gp 18 Glossary Of Terms, Acronyms And Abbreviations

    The printer must not be tipped or tilted more than 10 mm in either direction. Where possible unit designations as appear in ISO 1000 (International Organization for Stan- dardization) and Xerox Standard MN2-905 have been used. All measurements appear in ISO units followed by any conversion in brackets e.g.; 22.5 mm (0.885 inches)
  • Page 349 Customer Drivers Customer drivers are specially developed generally made with a driver toolkit. These drivers can provide a full set of features for Xerox printers. Drum to Roll Spacing In the past, customers drivers have been provided for all major operating Data Set Ready systems.
  • Page 350 Feature Enablement Key HTTP Hyper Text Transfer Protocol Feature Enhancement Request Hybrid User Interface Foreign Interface Device HVPS High Voltage Power Supply Facsimile Information Field 6 General Procedures and Information Revised 04/2016 GP 18 6-18 Phaser 4600/4620/4622 Printer Service Manual...
  • Page 351 Joint Bi-Level Image Experts Group file interchange format millimetre jitter A line of missing or corrupted information in the fast scan direction. Microsoft Management Console Revised 6 General Procedures and Information 04/2016 GP 18 Phaser 4600/4620/4622 Printer Service Manual 6-19...
  • Page 352 Network Interface Card. Converts the data to a form suitable for trans- Programme Management Committee mission and reception. Uses ARP and RARP. POPO Power Off Power On Newton metre 6 General Procedures and Information Revised 04/2016 GP 18 6-20 Phaser 4600/4620/4622 Printer Service Manual...
  • Page 353 Remote Procedure Call PPD Minidrivers PPD minidrivers are available in Windows operating systems (from Win- dows 95 onwards). With these, a Xerox - supplied PPD file is used in Relative humidity conjunction with an operating system supplied driver ton create a Post- Remote Interactive Communications Script driver tailored for a specific device.
  • Page 354 Star (includes DC / NC and DC / NC / Fax) Unsheilded Twisted Pair Standard Test Pattern V.17 / V.29 / V.34 Modem standards Switch VALO Value Added Logistic Organisation 6 General Procedures and Information Revised 04/2016 GP 18 6-22 Phaser 4600/4620/4622 Printer Service Manual...

  • Page 355: Gp 19 Restriction Of Hazardous Substances (Rohs)

    Xerox Office Group Identification of a RoHS Compliant Machine Xerographic Replacement Unit Xerox will maintain a central list of RoHS compliant machines. This general procedure is for Xerox Standard Accounting information only. All Phaser machines are RoHS compliant. Xerox Unique Login enables use of the xerox corporate directory...

  • Page 356: Gp 20 First Print Output Time

    Select Information, and then press the OK button. Select Information Pages, and then press the OK button. Select Paper Tips, and then press the OK button to print. See also: Recommended Media List at www.xerox.com/paper 6 General Procedures and Information Revised...

  • Page 357: Gp 22 Environmental Data

    20% to 80% RH Non-Condensing 10% to 90% RH, non-condensing Operation Standby or Ready Acoustic Noise Sound Pressure (Deci- 56.0 dB 30.0 dB bels) Revised 6 General Procedures and Information 04/2016 GP 21, GP 22 Phaser 4600/4620/4622 Printer Service Manual 6-25...

  • Page 358: Dc131 Nvm Read/Write

    0 ~ 60 (0.5mm / 13 (1st side) duplex long and short. Tray 4 Dup_long 4 side registration of 2nd side steps) (2nd side) in duplex long 6 General Procedures and Information Revised 04/2016 dC131 6-26 Phaser 4600/4620/4622 Printer Service Manual...
  • Page 359 Tray 2 Pick Roller Number of Tray 2 sheets since Current count None ature Offset standby mode. degree intervals) life page counter last reset. Read only. Revised 6 General Procedures and Information 04/2016 dC131 Phaser 4600/4620/4622 Printer Service Manual 6-27...

  • Page 360: Dc132 Nvm Reset

    0 ~ 100 (* 100 msec ) 0 Delay paper pick-up. 10-310 Pick-up Interval Change the time interval for 0 ~ 100 (* 100 msec ) 0 Delay (Special) special media pick-up. 6 General Procedures and Information Revised 04/2016 dC131, dC132 6-28 Phaser 4600/4620/4622 Printer Service Manual...

  • Page 361: Dc305 Ui Test

    Top/Rear Door connection Open/Closed Table 2 Input Codes 04 Code Display Name Description General 04-110 Main BLDC Motor Ready High = normal speed Low = abnormal speed Revised 6 General Procedures and Information 04/2016 dC305, dC330 Phaser 4600/4620/4622 Printer Service Manual 6-29...
  • Page 362 High/Low 12-850 Staple Home Sensor Staple Home Position High/Low 08-100 Feed Sensor Tray 2 Feed Sensor High/Low 12-855 Staple Ready Sensor Self Priming Sensor High/Low 6 General Procedures and Information Revised 04/2016 dC305, dC330 6-30 Phaser 4600/4620/4622 Printer Service Manual...
  • Page 363 On/Off 04-580 Feed BLDC Motor Run the Feed Drive Assembly On/Off 180 degree setpoint. 04-590 Feed BLDC Motor Ready Feed Drive Assembly On/Off Lift Motor Check Revised 6 General Procedures and Information 04/2016 dC330 Phaser 4600/4620/4622 Printer Service Manual 6-31...

  • Page 364: Dc612 Print Test Pattern

    12-935 Upper Diverter Motor Cycle upper diverter between On/Off three positions 12-955 Lower Diverter Motor Cycle lower diverter between On/Off three positions 6 General Procedures and Information Revised 04/2016 dC330, dC612 6-32 Phaser 4600/4620/4622 Printer Service Manual...
  • Page 365 WD 14 500-Sheet Feeder Board (1/2) ................7-10 WD 15 500-Sheet Feeder Board (2/2) ................7-10 WD 16 2000-Sheet Feeder ..................... 7-11 WD 17 Finisher........................ 7-12 WD 18 Mailbox ........................ 7-14 Revised 7 Wiring Data 04/2016 Phaser 4600/4620/4622 Printer Service Manual...
  • Page 366 7 Wiring Data Revised 04/2016 Phaser 4600/4620/4622 Printer Service Manual...

  • Page 367: Wd 1 Iot

    WD 1 IOT Figure 1 IOT system diagram Revised 7 Wiring Data 04/2016 WD 1 Phaser 4600/4620/4622 Printer Service Manual...

  • Page 368: Wd 2 Ip Board Interface

    WD 2 IP Board Interface WD 3 MCU Board (1/4) Figure 2 IP Board interface Figure 3 MCU Board (1/4) 7 Wiring Data Revised 04/2016 WD 2, WD 3 Phaser 4600/4620/4622 Printer Service Manual...

  • Page 369: Wd 4 Mcu Board

    WD 4 MCU Board (2/4) WD 5 MCU Board (3/4) Figure 4 MCU Board (2/4) Figure 5 MCU Board (3/4) Revised 7 Wiring Data 04/2016 WD 4, WD 5 Phaser 4600/4620/4622 Printer Service Manual...

  • Page 370: Wd 6 Mcu Board

    WD 6 MCU Board (4/4) WD 7 Joint Board (1/2) Figure 6 MCU Board (4/4) Figure 7 Joint Board (1/2) 7 Wiring Data Revised 04/2016 WD 6, WD 7 Phaser 4600/4620/4622 Printer Service Manual...

  • Page 371: Wd 8 Joint Board

    WD 8 Joint Board (2/2) WD 9 IP Board (1/2) Figure 8 Joint Board (2/2) Figure 9 IP Board (1/2) Revised 7 Wiring Data 04/2016 WD 8, WD 9 Phaser 4600/4620/4622 Printer Service Manual...

  • Page 372: Wd 10 Laser Unit

    WD 10 Laser Unit WD 11 HVPS Figure 11 HVPS connections Figure 10 Laser Unit connections 7 Wiring Data Revised 04/2016 WD 10, WD 11 Phaser 4600/4620/4622 Printer Service Manual...

  • Page 373: Wd 12 Smps

    WD 12 SMPS WD 13 500-Sheet Feeder Figure 13 500-sheet Feeder system diagram Figure 12 SMPS connections Revised 7 Wiring Data 04/2016 WD 12, WD 13 Phaser 4600/4620/4622 Printer Service Manual...

  • Page 374: Wd 14 500-Sheet Feeder Board

    WD 14 500-Sheet Feeder Board (1/2) WD 15 500-Sheet Feeder Board (2/2) Figure 15 500-sheet Feeder (2/2) Figure 14 Feeder Board connections 7 Wiring Data Revised 04/2016 WD 14, WD 15 7-10 Phaser 4600/4620/4622 Printer Service Manual...

  • Page 375: Wd 16 2000-Sheet Feeder

    WD 16 2000-Sheet Feeder Figure 16 2000-sheet Feeder system diagram Figure 17 HCF Feeder Board (1/2) Revised 7 Wiring Data 04/2016 WD 16 Phaser 4600/4620/4622 Printer Service Manual 7-11...

  • Page 376: Wd 17 Finisher

    WD 17 Finisher Figure 19 Finisher system diagram Figure 18 HCF Feeder Board (2/2) 7 Wiring Data Revised 04/2016 WD 16, WD 17 7-12 Phaser 4600/4620/4622 Printer Service Manual...
  • Page 377 Figure 21 Finisher Control Board (2/3) Figure 20 Finisher Control Board (1/3) Revised 7 Wiring Data 04/2016 WD 17 Phaser 4600/4620/4622 Printer Service Manual 7-13...

  • Page 378: Wd 18 Mailbox

    WD 18 Mailbox Figure 22 Finisher Control Board (3/3) Figure 23 Mailbox system diagram 7 Wiring Data Revised 04/2016 WD 17, WD 18 7-14 Phaser 4600/4620/4622 Printer Service Manual...
  • Page 379 Figure 25 Mailbox Control Board (2/2) Figure 24 Mailbox Control Board (1/2) Revised 7 Wiring Data 04/2016 WD 18 Phaser 4600/4620/4622 Printer Service Manual 7-15...
  • Page 380 Page intentionally left blank 7 Wiring Data Revised 04/2016 WD 18 7-16 Phaser 4600/4620/4622 Printer Service Manual...
  • Page 381 8 Principles of Operation Phaser 4600/4620/4622 Operational Overview .............. Media Handling ....................... Sensors ........................... Xerographics ........................Major IOT Assemblies ..................... 8-11 Phaser 4600/4620/4622 Options..................8-20 520-Sheet Feeder ......................8-20 2000-Sheet Feeder ......................8-23 Mailbox ..........................8-24 Finisher..........................8-27 Revised 8 Principles of Operation...
  • Page 382 8 Principles of Operation Revised 04/2016 Phaser 4600/4620/4622 Printer Service Manual...

  • Page 383: Phaser 4600/4620/4622 Operational Overview

    Tray 1 (bypass) and 1 universal media tray, Tray 2. The Output Tray holds negative electrical charge over the photoconductive (OPC) drum surface. 500 20lb. sheets facedown. Phaser 4600/4620/4622 options add memory, media capacity, and Exposure – The Laser Unit scans the surface of the OPC drum located inside the Drum functionality.

  • Page 384: Media Handling

    Finisher by an entrance roller driven by the Finisher Transport Motor. The exit gate is switched by the exit gate solenoid controlled by signals received from the MCU Board. Figure 1 Media Transport Path 8 Principles of Operation Revised 04/2016 Media Handling Phaser 4600/4620/4622 Printer Service Manual...

  • Page 385: Sensors

    Figure 2 Door interlock switch Thermistors have a known value of resistance whose value varies with temperature. Used pri- marily in the Fuser for temperature sensing. Figure 1 Photo Sensor Revised 8 Principles of Operation 04/2016 Sensors Phaser 4600/4620/4622 Printer Service Manual...
  • Page 386 Nudger Roller and blocks the Stack Height Sensor resuming paper feed. This loop contin- ues until the No Paper sensor is activated. Paper level sensing operates the same way for Trays 2 through 6. Tray 1 uses No Paper sensing only. 8 Principles of Operation Revised 04/2016 Sensors Phaser 4600/4620/4622 Printer Service Manual...

  • Page 387: Xerographics

    The CM Blade controls the thickness of developer and toner Blade over the Magnet Roller, and applies negative charges to the toner. Cleaning Blade The Cleaning Blade removes toner remaining on the Drum. Revised 8 Principles of Operation 04/2016 Xerographics Phaser 4600/4620/4622 Printer Service Manual...
  • Page 388 Excess toner is collected through a series of augers and deposited into the Waste Toner Car- Figure 3 Transfer Roller tridge. A new cartridge is supplied with each replacement Toner Cartridge. Replace the Waste Toner Cartridge when you install a new Toner Cartridge. 8 Principles of Operation Revised 04/2016 Xerographics Phaser 4600/4620/4622 Printer Service Manual...
  • Page 389 The Laser Unit is field replaceable and contains the laser diodes, scanner motor/mirror, and several lenses and mirrors. Figure 5 Waste Toner Cartridge • The Laser Unit “reflects” the laser beam so it strikes the Drum. Revised 8 Principles of Operation 04/2016 Xerographics Phaser 4600/4620/4622 Printer Service Manual...
  • Page 390 Fuser. The Pressure Roller is pressed against the Heat Roller to melt the toner and bond the image to the media. 8 Principles of Operation Revised 04/2016 Xerographics 8-10 Phaser 4600/4620/4622 Printer Service Manual...

  • Page 391: Major Iot Assemblies

    Major IOT Assemblies To better understand Fuser errors, Fuser components are described below. Components of the Phaser 4600/4620/4622 printer described in this section include: Table 4 Fuser Components Component Function • Trays Heat Roller The Heat Roller is a metal tube with a coated surface and a Heat •...
  • Page 392 The No Paper Sensor uses an actuator to determine whether the tray is empty. When the actuator lowers, the No Paper Sensor signal goes High indicating an empty tray. 8 Principles of Operation Revised 04/2016 Major IOT Assemblies 8-12 Phaser 4600/4620/4622 Printer Service Manual...
  • Page 393 When actuated by the exit gate solenoid, media is fed into the installed option. Full Stack Sensor • This sensor detects that the Output Tray is full, using an Actuator. Revised 8 Principles of Operation 04/2016 Major IOT Assemblies Phaser 4600/4620/4622 Printer Service Manual 8-13...
  • Page 394 Figure 6 Feed Drive Assembly The Feed Drive Assembly drives the Tray 2 feeder and Registration Roller Assembly. Fuser Drive Assembly The Fuser Drive Assembly drives the Fuser Rollers. 8 Principles of Operation Revised 04/2016 Major IOT Assemblies 8-14 Phaser 4600/4620/4622 Printer Service Manual...
  • Page 395 Rollers and solenoid-activated gates drive and direct the paper along the duplex path. Figure 7 Fuser Drive Assembly Fuser Release Drive Assembly The Fuser Release Drive operates a camshaft the actuates the Fuser Pressure Roller. Revised 8 Principles of Operation 04/2016 Major IOT Assemblies Phaser 4600/4620/4622 Printer Service Manual 8-15...
  • Page 396 Figure 9 Duplex Drive Assembly Exit Drive Assembly The Exit Drive Assembly, drives the exit rollers in the Exit Assembly. Figure 10 Exit Drive Assembly 8 Principles of Operation Revised 04/2016 Major IOT Assemblies 8-16 Phaser 4600/4620/4622 Printer Service Manual...
  • Page 397 The MCU Board manages the printing operation according to information obtained through communications with the IP Board and from sensors and switches located throughout the printer. The MCU Board performs these functions: Revised 8 Principles of Operation 04/2016 Major IOT Assemblies Phaser 4600/4620/4622 Printer Service Manual 8-17...
  • Page 398 Located behind the Rear Door, the High Voltage Power Supply (HVPS) provides high voltage to the OPC drum, magnetic roller, and Transfer Roller. Figure 14 HVPS Figure 13 Interconnect Board 8 Principles of Operation Revised 04/2016 Major IOT Assemblies 8-18 Phaser 4600/4620/4622 Printer Service Manual...
  • Page 399 +5 V for laser diodes, and +24 V for motors/clutches from AC power provided by the Fuser Drive Board. Figure 16 Fuser Drive Board Figure 15 SMPS Revised 8 Principles of Operation 04/2016 Major IOT Assemblies Phaser 4600/4620/4622 Printer Service Manual 8-19...

  • Page 400: Phaser 4600/4620/4622 Options

    Phaser 4600/4620/4622 Options 520-Sheet Feeder Phaser 4600/4620/4622 options add memory, paper capacity, and functionality. For models not When one or more optional 520-Sheet Feeders is installed under the printer, additional 520- originally equipped, a 160 GB Hard Drive is available. A memory upgrade raises the installed sheet universal trays are available extending the media path.
  • Page 401 Nudger Roller. This activity is monitored by the Lift Sensor. The bottom plate also actuates the media level indicator. Figure 2 Feeder Assembly Revised 8 Principles of Operation 04/2016 Phaser 4600/4620/4622 Printer Service Manual 8-21...
  • Page 402 Figure 4 Lift Motor • Feeder Board The Feeder Board manages control signals and communications from the MCU Board. Feeder power is provided by the SMPS. 8 Principles of Operation Revised 04/2016 8-22 Phaser 4600/4620/4622 Printer Service Manual...

  • Page 403: 2000-Sheet Feeder

    Three sensors located under the lift mechanism are actuated by the guides to report the media size settings. Stack Height Sensor Figure 6 Size Switch Figure 1 2000-sheet feeder sensors Revised 8 Principles of Operation 04/2016 Phaser 4600/4620/4622 Printer Service Manual 8-23...

  • Page 404: Mailbox

    Mailbox Sensors Figure 2 2000-sheet Feeder drive and electrical These sensors monitor Mailbox status and media location, Figure • Mailbox Entrance Sensor 8 Principles of Operation Revised 04/2016 Mailbox 8-24 Phaser 4600/4620/4622 Printer Service Manual...
  • Page 405 The Mailbox uses these components to drive media transport and activate the IOT exit gate and diverters that route media into and out of the Mailbox. • Transport Motor, Figure Revised 8 Principles of Operation 04/2016 Mailbox Phaser 4600/4620/4622 Printer Service Manual 8-25...
  • Page 406 The Mailbox Control Board is responsible for all functions within the Mailbox. Signals from the MCU Board reach the Mailbox Control Board through the option interface connector located in the right cover. Figure 5 Mailbox Control Board 8 Principles of Operation Revised 04/2016 Mailbox 8-26 Phaser 4600/4620/4622 Printer Service Manual...

  • Page 407: Finisher

    Stacker Full Sensor • A reflective photo-sensor to detect the stack volume of paper in the Stacker Upper Tray. Revised 8 Principles of Operation 04/2016 Finisher Phaser 4600/4620/4622 Printer Service Manual 8-27...
  • Page 408 Stacker Tray. If different widths of media are used, sta- pling is stopped and the paper is ejected to the Stacker Tray. 8 Principles of Operation Revised 04/2016 Finisher 8-28 Phaser 4600/4620/4622 Printer Service Manual...
  • Page 409 Head is at the home position. Staple Motor • A DC motor in the Stapler to for stapling. Clockwise rotation of this motor staples, while counterclockwise rotation opens the Stapler. Revised 8 Principles of Operation 04/2016 Finisher Phaser 4600/4620/4622 Printer Service Manual 8-29...

This manual is also suitable for:

Phaser 4620Phaser 4622

Table of Contents