Xerox Phaser 4600 Service Manual
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Xerox Phaser 4600 Service Manual

Laser printer
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Summary of Contents for Xerox Phaser 4600

  • Page 1: Service Manual

    ® Phaser 4600/4620 Laser Printer Phaser 4600/4620 ® Service Manual...

  • Page 2: Table Of Contents

    PL 10.20 Lower Fuser Exit Guide Assembly..............5-35 PL 10.25 Duplex Unit Assembly..................5-36 Introduction........................PL 10.30 Exit Assembly ....................5-37 Subsystem Information....................Symbology........................5 Parts Lists PL 11.10 Mailbox Covers ....................5-38 PL 11.15 Mailbox Control Board ..................5-39 PL 11.20 Mailbox Drive Belts ..................

  • Page 3: Serial Number Ranges

    Serial Number Ranges XLT 268501 to XLT 348500 - Phaser 4600 (110 VAC) 388 348501x to 388 378500x - Phaser 4600 (220 VAC) XLV 886001 to XLV 887500 - Phaser 4620 (110 VAC) 324 887501x to 324 897500x - Phaser 4620 (220 VAC)
  • Page 4 SMPS (220V) (REP 1.5) – HVPS insulation sheet (P/O PL 1.10 Item 6) – Fuser connector (P/O PL 1.10 Item – HVPS assembly – Bottom fuser bracket (Not Spared) 5 Parts List Revised 02/2014 PL 1.10 Phaser 4600/4620/4622 Printer Service Manual...

  • Page 5: Pl 1.15 Fuser Drive Board Assembly

    127N07668 SMPS fan (MOT09-500) (REP 1.7) – Fan duct (Not Spared) 001N00525 Fuser drive board assembly (110V) (REP 1.3) – 140N63538 Fuser drive board assembly (220V) 127N07584 Fan-DC Revised 5 Parts List 02/2014 PL 1.15 Phaser 4600/4620/4622 Printer Service Manual...

  • Page 6: Pl 2.10 Control Panel

    LCD ground (P/O PL 2.10 Item 1) – LCD screen (P/O PL 2.10 Item 1) – Rubber stop (P/O PL 2.10 Item 1) – Number keys (P/O PL 2.10 Item 1) 5 Parts List Revised 02/2014 PL 2.10 5-10 Phaser 4600/4620/4622 Printer Service Manual...

  • Page 7: Pl 3.10 Main Pwb's

    NOTE: 2. Configuration cards cannot be ordered through the normal spares ordering process. Please contact 2nd level support to order. NOTE: 3. Order the 320Gb Hard disk (4622) using Sales part number 097N02157. Revised 5 Parts List 02/2014 PL 3.10 Phaser 4600/4620/4622 Printer Service Manual 5-11...

  • Page 8: Pl 4.10 Main Drives

    Feed clutch bracket (Not Spared) 127N07688 Tray 2 lift motor (REP 7.7) 007N01665 Tray 2 lift gear (REP 7.8) 019N01081 Lift motor housing – Spring (Not Spared) 007N01658 Pick-up drive 5 Parts List Revised 02/2014 PL 4.10 5-12 Phaser 4600/4620/4622 Printer Service Manual...

  • Page 9: Pl 6.10 Laser Unit

    PL 6.10 Laser Unit Item Part Description 122N00292 Laser unit (4600) (REP 6.1) – 122N00293 Laser unit (4620/4622) (REP 6.1) Revised 5 Parts List 02/2014 PL 6.10 Phaser 4600/4620/4622 Printer Service Manual 5-13...

  • Page 10: Pl 7.10 Paper Tray (Tray 2 & Optional Feeder)

    Pick-up idle gear (P/O PL 7.10 Item – Tray guide roller (P/O PL 7.10 Item – Media level indicator (P/O PL 7.10 Item 23) (REP 7.23) 050N00562 Tray assembly 5 Parts List Revised 02/2014 PL 7.10 5-14 Phaser 4600/4620/4622 Printer Service Manual...

  • Page 11: Pl 7.15 Optional Feeder Main Covers

    Right cover (Not Spared) (REP 7.25) – Clutch cover (Not Spared) NOTE: Order the entire 520-Sheet Feeder using Service part number 050K74180 or Sales part number 097N01874. Revised 5 Parts List 02/2014 PL 7.15 Phaser 4600/4620/4622 Printer Service Manual 5-15...

  • Page 12: Pl 7.20 Hcf Covers

    Left cover (Not Spared) (REP 7.40) 002N02988 Front cover dummy – Retard cover (Not Spared) NOTE: Order the entire 2000-Sheet Feeder using Service part number 059K77920 or Sales part number 097N01875. 5 Parts List Revised 02/2014 PL 7.20 5-16 Phaser 4600/4620/4622 Printer Service Manual...

  • Page 13: Pl 7.25 Hcf Assembly

    NOTE) (REP 7.43) 140N63395 Jumper board – Feed sensor (P/O PL 7.25 Item 26) (see NOTE) NOTE: The component control codes are dependent on the machine configuration. Revised 5 Parts List 02/2014 PL 7.25 Phaser 4600/4620/4622 Printer Service Manual 5-17...

  • Page 14: Pl 8.10 Tray 1 Feeder Assembly

    8.10 Item 14) (REP 7.16) – Bearing (P/O PL 8.10 Item 14) – Actuator arm (P/O PL 8.10 Item 14) 038N00539 Tray 1 feeder assembly (REP 7.0) 5 Parts List Revised 02/2014 PL 8.10 5-18 Phaser 4600/4620/4622 Printer Service Manual...

  • Page 15: Pl 8.15 Tray 2 Pick-Up Assembly

    Tray up limit switch (P/O PL 8.15 Item 21) 130N01628 Duplex feed sensor (Q08-700)/ Registration sensor (Q07-250)/ No paper sensor (Q07-210) – Not Used 001N00527 Feed assembly Revised 5 Parts List 02/2014 PL 8.15 Phaser 4600/4620/4622 Printer Service Manual 5-19...

  • Page 16: Pl 8.20 Optional Feeder Pick-Up Assembly

    NOTE: 1. Order the entire 520-Sheet Feeder using Service part number 050K74180 or Sales part number 097N01874. NOTE: 2. The component control codes are dependent on the machine configuration. 5 Parts List Revised 02/2014 PL 8.20 5-20 Phaser 4600/4620/4622 Printer Service Manual...

  • Page 17: Pl 8.25 Hcf Pick-Up Assembly

    Item 16) (see NOTE) – Bearing (P/O PL 8.25 Item 16) – Feed assembly (REP 8.47) NOTE: The component control codes are dependent on the machine configuration. Revised 5 Parts List 02/2014 PL 8.25 Phaser 4600/4620/4622 Printer Service Manual 5-21...

  • Page 18: Pl 8.30 Optional Feeder Main Drives

    – Upper option harness (Not Spared) (REP 7.31) – Lower option harness (Not Spared) (REP 7.32) NOTE: The component control codes are dependent on the machine configuration. 5 Parts List Revised 02/2014 PL 8.30 5-22 Phaser 4600/4620/4622 Printer Service Manual...

  • Page 19: Pl 8.35 Optional Feeder Lift Assembly

    – Lift motor bracket (Not Spared) – Swing housing (Not Spared) – Lift gear (Not Spared) NOTE: The component control codes are dependent on the machine configuration. Revised 5 Parts List 02/2014 PL 8.35 Phaser 4600/4620/4622 Printer Service Manual 5-23...

  • Page 20: Pl 8.40 Optional Feeder Feed Assembly

    Feed assembly (Not Spared) (REP 8.46) NOTE: The component control codes are dependent on the machine configuration. The code for tray 6 was not known at time of publication 5 Parts List Revised 02/2014 PL 8.40 5-24 Phaser 4600/4620/4622 Printer Service Manual...

  • Page 21: Pl 8.45 Registration Roller Assembly

    – Spring (P/O PL 8.45 Item 12) – Bearing (P/O PL 8.45 Item 12) – Bearing (bronze) (P/O PL 8.45 Item 105N02192 Registration roller assembly (REP 8.27) Revised 5 Parts List 02/2014 PL 8.45 Phaser 4600/4620/4622 Printer Service Manual 5-25...

  • Page 22: Pl 8.50 Middle Frame Assembly

    Middle frame assembly (Not Spared) – ADC sensor (Not Spared) (REP 9.2) 023N01310 Transport belt (See NOTE) (REP 8.52) NOTE: Order 2 belts as both belts need to be replaced together. 5 Parts List Revised 02/2014 PL 8.50 5-26 Phaser 4600/4620/4622 Printer Service Manual...

  • Page 23: Pl 8.55 Upper Frame Assembly

    Eraser board (P/O PL 8.55 Item 9) – Slide B roller (P/O PL 8.55 Item 9) – Spring (P/O PL 8.55 Item 9) – Upper frame assembly (Not Spared) Revised 5 Parts List 02/2014 PL 8.55 Phaser 4600/4620/4622 Printer Service Manual 5-27...

  • Page 24: Pl 9.10 Toner/Drum Cartridges

    – 106R02638 Metered/PagePack high capacity toner cartridge (40K) (TAA/GSA) – 106R02625 FX AP Metered high capacity toner cartridge (40K) – 106R02318 Metered/PagePack high capacity toner cartridge (40K) 5 Parts List Revised 02/2014 PL 9.10 5-28 Phaser 4600/4620/4622 Printer Service Manual...

  • Page 25: Pl 9.15 Waste Toner

    Spared) (REP 9.6) 130N01628 Waste toner cartridge detect sensor (REP 9.3) 140N63465 Joint board (REP 9.8) – Environmental sensor (Not Spared) (REP 9.5) – Sensor holder (Not Spared) Revised 5 Parts List 02/2014 PL 9.15 Phaser 4600/4620/4622 Printer Service Manual 5-29...

  • Page 26: Pl 10.10 Fuser Assembly (1 Of 2)

    PL 10.10 Fuser Assembly (1 of 2) Item Part Description 126N00339 Fuser assembly (110V) (REP 10.10) – 126N00340 Fuser assembly (220V) (REP 10.10) – Thumbscrew (Not Spared) 5 Parts List Revised 02/2014 PL 10.10 5-30 Phaser 4600/4620/4622 Printer Service Manual...

  • Page 27: Pl 10.11 Fuser Assembly (2 Of 2)

    Input guide (P/O PL 10.10 Item 1) – Lower fuser exit guide assembly (REF: PL 10.20) – Connector (P/O PL 10.10 Item 1) 130N01628 Fuser exit sensor (Q08-600)/ Fuser home sensor (Q10-910) Revised 5 Parts List 02/2014 PL 10.11 Phaser 4600/4620/4622 Printer Service Manual 5-31...

  • Page 28: Pl 10.15 Upper Fuser Bracket Assembly

    Upper bracket (Not Spared) – Thermostat holder (Not Spared) 130N01561 Thermistor NTC (REP 10.11) – Thermostat (Not Spared) (REP 10.12) 130N01641 Thermistor NTC (side) 130N01615 Thermistor NTC (center) 5 Parts List Revised 02/2014 PL 10.15 5-32 Phaser 4600/4620/4622 Printer Service Manual...

  • Page 29: Pl 10.20 Lower Fuser Exit Guide Assembly

    Actuator holder (Not Spared) – Fuser exit sensor actuator (Not Spared) – Actuator spring (Not Spared) – Upper fuser exit roller (Not Spared) – Duplex exit gear (Not Spared) Revised 5 Parts List 02/2014 PL 10.20 Phaser 4600/4620/4622 Printer Service Manual 5-33...

  • Page 30: Pl 10.25 Duplex Unit Assembly

    ELA unit roller 1 (P/O PL 10.25 Item – ELA unit roller 2 (P/O PL 10.25 Item 130N01628 Duplex unit detect sensor (REP 10.18) 022N02484 Duplex unit assembly (REP 10.1) 5 Parts List Revised 02/2014 PL 10.25 5-34 Phaser 4600/4620/4622 Printer Service Manual...

  • Page 31: Pl 10.30 Exit Assembly

    Exit roller cap (P/O PL 10.30 Item – Duplex roller (P/O PL 10.30 Item 007N01660 Exit drive assembly (REP 10.32) – Upper option connector (Not Spared) (REP 10.4) 022N02483 Exit assembly (REP 10.6) Revised 5 Parts List 02/2014 PL 10.30 Phaser 4600/4620/4622 Printer Service Manual 5-35...

  • Page 32: Pl 11.10 Mailbox Covers

    Rear door (Not Spared) (REP 11.4) – Connector cover (Not Spared) – Base plate (Not Spared) NOTE: Order the entire Mailbox using Service part number 050K74190 or Salest number 097N01877. 5 Parts List Revised 02/2014 PL 11.10 5-36 Phaser 4600/4620/4622 Printer Service Manual...

  • Page 33: Pl 11.15 Mailbox Control Board

    Item Part Description 140N63470 Control board (REP 11.5) – Control board bracket (Not Spared) – Mounting bracket (Not Spared) – Mailbox option harness (Not Spared) (REP 11.11) Revised 5 Parts List 02/2014 PL 11.15 Phaser 4600/4620/4622 Printer Service Manual 5-37...

  • Page 34: Pl 11.20 Mailbox Drive Belts

    127N07670 Transport motor (MOT12-120) (REP 11.14) – Grounding strip (Not Spared) – Motor bracket (Not Spared) 023N01282 Primary drive belt (REP 11.6) 023N01281 Drive belt (REP 11.6) 5 Parts List Revised 02/2014 PL 11.20 5-38 Phaser 4600/4620/4622 Printer Service Manual...

  • Page 35: Pl 11.25 Mailbox Diverter Assembly

    Exit gate cam follower (Not Spared) (REP 11.10) – Exit gate actuator (Not Spared) (REP 11.9) – Mounting bracket (Not Spared) – Bearing (Not Spared) – Cam follower spring (Not Spared) Revised 5 Parts List 02/2014 PL 11.25 Phaser 4600/4620/4622 Printer Service Manual 5-39...

  • Page 36: Pl 11.30 Mailbox Top Stacker Assembly

    Spring (Not Spared) – Stack full sensor assembly (Not Spared) – Output tray 1 stack full sensor (Q12-910) (Not Spared) (REP 11.12) – Sensor bracket (Not Spared) 5 Parts List Revised 02/2014 PL 11.30 5-40 Phaser 4600/4620/4622 Printer Service Manual...

  • Page 37: Pl 11.35 Mailbox Actuator Shield Assembly

    Idle feed roll (Not Spared) – Spring guide (Not Spared) – Feed guide (Not Spared) – Static eliminator (Not Spared) – Stacker full actuator (Not Spared) – Harness (Not Spared) Revised 5 Parts List 02/2014 PL 11.35 Phaser 4600/4620/4622 Printer Service Manual 5-41...

  • Page 38: Pl 11.40 Mailbox Base Assembly

    Exit feed actuator (Not Spared) – Spring (paper path) (Not Spared) – Harness (Not Spared) NOTE: Order the entire Mailbox using Service part number 050K74190 or Sales part number 097N01877. 5 Parts List Revised 02/2014 PL 11.40 5-42 Phaser 4600/4620/4622 Printer Service Manual...

  • Page 39: Pl 12.10 Finisher Covers

    12.17) – Bearing (Not Spared) – Top cover (Not Spared) (REP 12.18) NOTE: Order the entire Finisher using Service part number 050K77910 or Sales part number 097N01876. Revised 5 Parts List 02/2014 PL 12.10 Phaser 4600/4620/4622 Printer Service Manual 5-43...

  • Page 40: Pl 12.15 Finisher Control Board

    PL 12.15 Finisher Control Board Item Part Description – Control board bracket (Not Spared) (REP 12.3) 140N63471 Control board (REP 12.2) – Stacker full sensor (Q12-845) (Not Spared) (REP 12.3) 5 Parts List Revised 02/2014 PL 12.15 5-44 Phaser 4600/4620/4622 Printer Service Manual...

  • Page 41: Pl 12.20 Finisher Stacker Shield Assembly

    Shaft (P/O PL 12.20 Item 1) – Guide roll (P/O PL 12.20 Item 1) NOTE: Order the entire Finisher using Service part number 050K77910 or Sales part number 097N01876. Revised 5 Parts List 02/2014 PL 12.20 Phaser 4600/4620/4622 Printer Service Manual 5-45...

  • Page 42: Pl 12.25 Finisher Stacker Drive Assembly

    Drive belt (P/O PL 12.25 Item 1) – Securing bracket (P/O PL 12.25 Item 1) NOTE: Order the entire Finisher using Service part number 050K77910 or Sales part number 097N01876. 5 Parts List Revised 02/2014 PL 12.25 5-46 Phaser 4600/4620/4622 Printer Service Manual...

  • Page 43: Pl 12.30 Finisher Compile Tray Eject Assembly

    Support finger home sensor (Q12- 825)/Stacker top sensor (Q12-840) (P/O PL 12.30 Item 1) NOTE: Order the entire Finisher using Service part number 050K77910 or Sales part number 097N01876. Revised 5 Parts List 02/2014 PL 12.30 Phaser 4600/4620/4622 Printer Service Manual 5-47...

  • Page 44: Pl 12.35 Finisher Compile Tray Assembly

    Left tamper motor (MOT12-320) (P/ O PL 12.35 Item 1) (REP 12.19) NOTE: Order the entire Finisher using Service part number 050K77910 or Sales part number 097N01876. 5 Parts List Revised 02/2014 PL 12.35 5-48 Phaser 4600/4620/4622 Printer Service Manual...

  • Page 45: Pl 12.40 Finisher Transport Drive Assembly

    Entrance sensor actuator (P/O PL 12.40 Item 1) (REP 12.22) – Inner rear cover (P/O PL 12.40 Item 023N01284 Rear drive belt – Ground strip (P/O PL 12.40 Item 1) Revised 5 Parts List 02/2014 PL 12.40 Phaser 4600/4620/4622 Printer Service Manual 5-49...

  • Page 46: Pl 12.45 Finisher Stapler Assembly

    – Stapler (P/O PL 12.45 Item 1) – Staple cartridge door interlock switch (S12-870) (Not Spared) (REP 12.13) – Staple interlock switch (S12-890) (Not Spared) (REP 12.16) 5 Parts List Revised 02/2014 PL 12.45 5-50 Phaser 4600/4620/4622 Printer Service Manual...

  • Page 47: Pl 28.10 Main Covers

    – Top cover (REF: PL 28.15) (REP 28.5) – Right fan cover (Not Spared) 002N03066 Option cover 035N00428 Right seal filter – Rear support bracket (Not Spared) Revised 5 Parts List 02/2014 PL 28.10 Phaser 4600/4620/4622 Printer Service Manual 5-51...

  • Page 48: Pl 28.15 Top Cover Assembly

    Exit gate actuator (P/O PL 28.15 Item 9) – Stacker guide (P/O PL 28.15 Item 002N03100 Top cover assembly (4600) – 002N02982 Top cover assembly (4620) – 002N03093 Top cover assembly (4622) 5 Parts List Revised 02/2014 PL 28.15 5-52 Phaser 4600/4620/4622 Printer Service Manual...

  • Page 49: Pl 28.20 Front Cover Assembly

    Tray 1 stacker – Tray 1 extension tray (P/O PL 28.20 Item 1) – USB host holder (P/O PL 28.20 Item 1) 140N63464 USB host board (4600/4620) (REP 28.9) Revised 5 Parts List 02/2014 PL 28.20 Phaser 4600/4620/4622 Printer Service Manual 5-53...

  • Page 50: Pl 28.25 Rear Door Assembly

    Idle shaft (P/O PL 28.15 Item 1) – Damper pad (P/O PL 28.15 Item 1) – Female bracket (P/O PL 28.15 Item – Rear door switch (Q01-300) (P/O PL 28.15 Item 1) 5 Parts List Revised 02/2014 PL 28.25 5-54 Phaser 4600/4620/4622 Printer Service Manual...

  • Page 51: Supplies/Customer Replaceable Units

    Duplex Unit 022N02484 097N01923 Memory Upgrade 128K01770 097N01878 160MB Hard Disk (4600/4620) 007N01651 097N01879 320MB Hard Disk (4622) 097N02157 Wireless Network Adaptor 120K03640 097N01880 Stand 078K00870 097N01916 Revised 5 Parts List 02/2014 Supplies/Customer Replaceable Units Phaser 4600/4620/4622 Printer Service Manual 5-55...

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