YASKAWA VS-616PS5 Series Quick Start Manual page 6

Personnel who are experienced in the use of VS-616PS5 inverters and motors may use this procedure.
NOTE: Do not use this procedure if the inverter has been programmed for a particular application by an Original
Equipment Manufacturer or if the inverter has already been programmed for your application.
1. Remove the Digital Operator and cover from the inverter before installation (section 1.1).
2. Mount the inverter in a clean, dry location with adequate airflow for cooling (sections 2.1 and 2.2).
3. Connect the proper supply power through an approved power disconnect device to the input terminals (see section
3.2). Make sure the disconnecting device is off.
4. Connect the motor leads T1, T2, and T3 to their respective terminals on the drive. Connect a ground wire between the
motor frame and the drive (see section 3.3).
5. Connect the proper motor feedback device. Make sure the feedback device is the correct one for the feedback card
(i.e., hall effect device, commutation encoder, or resolver). See section 3.4 and Appendix C. Connect the control cir-
cuits according to the drawing generated for the installation. A typical installation with hall sensor feedback to the PG-
P2 feedback card is shown on page 3, but the circuits will vary for each installation. Some installations may use only the
digital operator. For guidance, see section 3.5.
6. Check input power connections, motor connections, and feedback wiring for unintentional grounds.
7. Re-install the cover and the Digital Operator.
8. Check the supply power to be sure it is correct for the unit installed.
9. Apply power by turning on the disconnecting device. Watch for lights on the digital operator to turn on. If no lights or
indicators turn on within 30 seconds, turn power off and connect a DC voltmeter to the bus terminals (+ and -). Re-
apply power and watch for DC voltage (340 VDC for 230VAC, or 640 VDC for 460VAC). If no voltage appears, discon-
nect any braking resistors and check incoming fuses.
10. After the inverter powers up, press the DRIVE/PRGM button on the digital operator to access parameter A1-01. If it is
set to "0000" or "0001", stop using this procedure and consult with your equipment manufacturer for start up proce-
dures. Otherwise, set parameter A1-01 to "0002" (Quick Start Level). If you need help in operating the Digital Opera-
tor, read section 4.2 on pages 28 and 29.
11. If the control circuits use momentary START and STOP operators (3-wire operation) connected as shown on page 2,
set parameter A1-03 to "3330" and press the "DATA/ENTER" button. This sets the inverter for start/stop control circuit
operation and sets all other parameters to the factory defaults. If the inverter is being used in a system with maintained
relay contacts or switches, enter "2220" in A1-01. Again, this sets all parameters to factory defaults. If the inverter set-
tings have already been programmed, setting parameter H1-01=0 configures the inverter for 3- Wire control without re-
initializing the parameter settings. Setting H1-01 to a value other than "0" configures the inverter for 2- Wire control.
12. Verify that the Emergency Stop button (or some type of emergency shutdown) is installed properly. See page 2 for a
typical installation. This is a normally open, maintained contact (push ON / pull OFF) button connected to terminal 8
provided parameter H1-06 is programmed to a value of "8"(Normally open external baseblock). It should be used to
shut off the inverter quickly if that action becomes necessary. If the Emergency Stop circuit is activated, press the
inverter STOP button before resetting the emergency stop circuit.
13. Set parameters B1-01 and B1-02 to "0". This enables operation from the digital operator.
14. Set parameter B1-03 to "1". This causes the motor to coast to a stop (inverter off) on all stops.
15. Defaults for acceleration (C1-01) and deceleration (C1-02) are 10.0 seconds. These may be changed.
16. Preset references D1-01 through D1-04 and Jog reference D1-09 may be set.
17. Set parameter E1-01 to the input line AC RMS voltage (example: 230).
18. Enter the motor data. Enter the number "1000" for E1-02 and manually enter the motor parameters as shown in the
table on page 4.
19. Make sure the motor is disconnected from the load and that it is safe to run the motor.
20. Set T1-03 to "1" and then, set T1-02 to 2". Press the DRIVE/PROG key. The display should show "CAL12". Press the
RUN button on the digital operator. The motor should turn, and the display should blink, as the pulse generator is ori-
ented to the drive. When the orientation is finished, the display will show "End". If the display shows "Er-18" or "Zdev",
check the connections to the motor and feedback.
21. Once the drive has finished orienting the feedback, you can run the test run on page 6.
VS-616PS5 QUICK START VS-616PS5 QUICK START
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