YASKAWA GA500 GA50U Series Programming Manual
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YASKAWA GA500 GA50U Series Programming Manual

YASKAWA GA500 GA50U Series Programming Manual

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GA500 DRIVE
P R O G R A M M I N G
I N D U S T R I A L A C M I C R O D R I V E
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C A P A C I T I E S :
240 V Single-Phase Input: 1/6 to 5 HP
240 V Three-Phase Input: 1/6 to 30 HP
480 V Three-Phase Input: 1/2 to 40 HP
D O C U M E N T N U M B E R : T O E P Y A I G A 5 0 0 2

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Summary of Contents for YASKAWA GA500 GA50U Series

  • Page 1 I N D U S T R I A L A C M I C R O D R I V E C A T A L O G C O D E : GA50Uxxxxxxxx yaskawa.com/TOEPYAIGA5002 C A P A C I T I E S : 240 V Single-Phase Input: 1/6 to 5 HP...
  • Page 2 This Page Intentionally Blank YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 3: Table Of Contents

    Frequency Ref Up/Down & Hold ......... . 39 YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 4 T1: Induction Motor Auto-Tuning..........106 YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 5 E3: V/f Pattern for Motor 2 ........... . . 252 YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 6 Section Safety ............458 Overview of Keypad Components and Functions......459 YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 7 Control Circuit Connection Diagram ..........502 YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 8 Revision History ........... . 522 YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 9: Preface And General Precautions

    Failure to obey these precautions can cause serious injury or death, or damage to the product or related devices and systems. Yaskawa must not be held responsible for any injury or equipment damage as a result of the failure to observe these precautions and instructions.

  • Page 10: Receiving

    • Modbus is a registered trademark of Schneider Electric SA. • PROFIBUS-DP and PROFINET are registered trademarks of PROFIBUS International. • Other company names and product names in this document are trademarks or registered trademarks of the respective companies. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 11: Using The Product Safely

    • Yaskawa can change the products, specifications, and content of the instructions without notice to make the product and/or the instructions better. • If you damage or lose these instructions, contact a Yaskawa representative or the nearest Yaskawa sales office on the rear cover of the manual, and tell them the document number on the front cover to order new copies.
  • Page 12 OFF. Then check the wiring and peripheral device ratings to find the cause of the problem. If you do not know the cause of the problem, contact Yaskawa before you energize the drive or peripheral devices.

  • Page 13: Warning Label Content And Location

    Warning Label Content and Location The drive warning label is in the location shown in Figure i.1. Use the drive as specified by this information. A - Warning label Figure i.1 Warning Label Content and Location YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 14: Warranty Information

    • This product is not designed and manufactured for use in life-support machines or systems. • Contact a Yaskawa representative or your Yaskawa sales representative if you are considering the application of this product for special purposes, such as machines or systems used for passenger cars, medicine, airplanes and aerospace, nuclear power, electric power, or undersea relaying.

  • Page 15: Parameter List

    Method Selection] ....................124 1.19 Parameters that Change from the Default Settings with E3-01 [Motor 2 Control Mode Selection] ..................128 1.20 Parameters Changed by E1-03 [V/f Pattern Selection] .........129 1.21 Defaults by Drive Model and Duty Rating ND/HD...........130 YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 16: Section Safety

    Do not ignore the safety messages in this manual. If you ignore the safety messages in this manual, it will cause serious injury or death. The manufacturer is not responsible for injuries or damage to equipment. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 17: How To Read The Parameter List

    The parameter that is available in Expert Mode only. Set A1-01 = 3 [Access Level Selection = Expert Level] to display and set Expert Mode parameters on the keypad. Note: Gray icons identify parameters that are not available in the specified control method. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 18: Parameter Groups

    EZ Tuning Communication Options Operation Status Monitors Communication Options Fault Trace Digital Inputs Fault History Digital Outputs Maintenance Monitors Analog Inputs PID Monitors Analog Outputs Operation Status Monitors Modbus Communication DriveWorksEZ Monitors Pulse Train Input/Output YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 19: A: Initialization Parameters

    Sets the drive to operate in selected application conditions. (0 - 5, 8) 0 : General-purpose 1 : Water Supply Pump 2 2 : Conveyor 3 : Exhaust Fan 4 : HVAC Fan 5 : Air Compressor 8 : Conveyor 2 YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 20: A2: User Parameters

    Sets the parameter number to show on the 15th line in Setup Mode. You can select a maximum of 32 (Determined by A1-06) parameters for the drive and set them to parameters A2-01 to A2-32. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 21 Determined by A1-06 Selection (0126) Sets the automatic save feature for changes to parameters A2-17 to A2-32 [User Parameters 17 to (0, 1) 32]. 0 : Disabled: Manual Entry Required 1 : Enabled: Auto Save Recent Parms YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 22: B: Application

    Frequency Reference Selection 2 (01C4) Sets the input method for frequency reference 2. (0 - 4) 0 : Keypad 1 : Analog Input 2 : Memobus/Modbus Communications 3 : Option PCB 4 : Pulse Train Input YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 23: B2: Dc Injection Braking And Short Circuit Braking

    SpeedSearch Deactivation Determined by A1-02 Current (0192) Sets the current level that stops Speed Search as a percentage of the drive rated output current. (0 - 200%) Usually it is not necessary to change this setting. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 24 [Parameter Selection Error]. • When you set b3-24, it will trigger the drive to initialize b3-14 [Bi-directional Speed Search]. After you set b3-24, set b3-14. 1 : Speed Estimation 2 : Current Detection 2 YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 25: B4: Timer Function

    (0 - 65000 ms) Expert OLV/PM OLV/PM AOLV/PM EZOLV b4-05 Terminal M3-M4 ON-Delay 0 ms Time (0B32) Sets the delay time to activate the contact after the function set in H2-02 activates. (0 - 65000 ms) Expert YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 26: B5: Pid Control

    OLV/PM AOLV/PM EZOLV b5-08 PID Primary Delay Time 0.00 s Constant (01AC) Sets the primary delay time constant for the PID control output. Usually it is not necessary to change (0.00 - 10.00 s) this setting. Expert YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 27 (r/min) units, refer to page 196. Note: Parameter A1-02 [Control Method Selection] selects which parameter is the maximum output frequency. • A1-02 ≠ 8 [EZOLV]: E1-04 [Maximum Output Frequency] • A1-02 = 8: E9-02 [Maximum Speed] YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 28 This value is a percentage of the maximum output frequency. Note: Parameter A1-02 [Control Method Selection] selects which parameter is the maximum output frequency. • A1-02 ≠ 8 [EZOLV]: E1-04 [Maximum Output Frequency] • A1-02 = 8: E9-02 [Maximum Speed] YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 29 (0.0 - 1000.0 s) Level] to enter Sleep Mode. OLV/PM OLV/PM AOLV/PM EZOLV b5-94 EZ Sleep Wake-up Level 0.00% (0B94) Sets the level at which the drive resumes operation when exiting Sleep Mode. (0.00 - 600.00%) YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 30: B6: Dwell Function

    OLV/PM AOLV/PM EZOLV b8-17 PM E-Save Coefficient Kt 1.00 (01F9) Sets torque linearity. This parameter uses the Kt value from the motor nameplate. Usually it is not (0.00 - 3.00) necessary to change this setting. Expert YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 31 Sets the priority of drive response between changes to the load or Energy-saving control. Enable this (0, 1) to prioritize energy-saving control. Disable this to prioritize tracking related to fast load changes, and prevent motor stall. 0 : Priority: Drive Response 1 : Priority: Energy Savings YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 32: C: Tuning

    Sets the S-curve acceleration time at start. (0.00 - 10.00 s) OLV/PM OLV/PM AOLV/PM EZOLV C2-02 S-Curve Time @ End of 0.20 s Accel (020C) Sets the S-curve acceleration time at completion. (0.00 - 10.00 s) YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 33: C3: Slip Compensation

    Usually it is not necessary to change this setting. OLV/PM OLV/PM AOLV/PM EZOLV C3-23 Motor 2 Slip Compensation 200% Limit (0242) Sets the upper limit for the slip compensation function as a percentage of the motor 2 rated slip. (0 - 250%) YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 34: C4: Torque Compensation

    Sets the gain to adjust ASR response. (0.00 - 300.00) Note: When A1-02 = 0 [Control Method Selection = V/f], set H6-01 = 3 [Terminal RP Pulse Train Function = Speed Feedback (V/F Control)] to enable this parameter. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 35: C6: Duty & Carrier Frequency

    –6 [AOLV/PM]: You can set C6-02 = 1 to 6. • The carrier frequency for Swing PWM 1 is equivalent to 2.0 kHz. Swing PWM applies a special PWM pattern to decrease the audible noise. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 36 OLV/PM OLV/PM AOLV/PM EZOLV C6-09 Carrier Freq at Rotational Tune (022B) Sets the Auto-Tuning carrier frequency. Usually it is not necessary to change this setting. (0, 1) 0 : 5 kHz 1 : Use C6-03 YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 37: D: Reference Settings

    Sets the frequency reference in the units from o1-03 [Frequency Display Unit Selection]. (0.00 - 590.00 Hz) Note: When A1-02 = 6 [Control Method Selection = AOLV/PM], the default setting is o1-03 = 1 [0.01% (100% = E1-04)]. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 38: D2: Reference Limits

    The maximum output frequency is 100%. Note: Parameter A1-02 [Control Method Selection] selects which parameter is the maximum output frequency. • A1-02 ≠ 8: E1-04 [Maximum Output Frequency] • A1-02 = 8: E9-02 [Maximum Speed] YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 39: D3: Jump Frequency

    Sets the upper limit of the Up/Down 2 bias as a percentage of the Maximum Output Frequency. (02AF) (0.0 - 100.0%) Note: Parameter A1-02 [Control Method Selection] selects which parameter is the maximum output frequency. • A1-02 ≠ 8 [EZOLV]: E1-04 [Maximum Output Frequency] • A1-02 = 8: E9-02 [Maximum Speed] YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 40: D6: Field Weakening /Forcing

    Maximum Output Frequency to add or subtract the set frequency to/from the frequency reference. Note: Parameter A1-02 [Control Method Selection] selects which parameter is the maximum output frequency. • A1-02 ≠ 8 [EZOLV]: E1-04 [Maximum Output Frequency] • A1-02 = 8: E9-02 [Maximum Speed] YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 41: E: Motor Parameters

    (200 V Class: 0.0 to 255.0 V, 400 V Class: 0.0 to 510.0 V) OLV/PM OLV/PM AOLV/PM EZOLV E1-11 Mid Point B Frequency 0.0 Hz Sets a middle output frequency for the V/f pattern. (030A) (0.0 - E1-04) Expert YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 42: E2: Motor Parameters

    E3-05 Motor 2 Maximum Output Determined by E3-01 Voltage (031B) Sets the maximum output voltage for the motor 2 V/f pattern. (200 V Class: 0.0 - 255.0 V, 400 V Class: 0.0 - 510.0 V) YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 43: E4: Motor 2 Parameters

    (0 - 65535 W) OLV/PM OLV/PM AOLV/PM EZOLV E4-11 Motor 2 Rated Power Determined by o2-04, C6-01 (0327) Sets the motor rated power in the units from o1-58 [Motor Power Unit Selection]. (0.00 - 650.00 HP) YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 44: E5: Pm Motor Settings

    OLV/PM AOLV/PM EZOLV E5-01 PM Motor Code Selection FFFF (0329) Sets the motor code for Yaskawa PM motors. The drive uses the motor code to automatically set (0000 - FFFF) some parameters to their correct settings. OLV/PM OLV/PM AOLV/PM EZOLV...
  • Page 45 (11EC) Sets the motor rated slip. (0.000 - 20.000 Hz) OLV/PM OLV/PM AOLV/PM EZOLV E9-10 Motor Line-to-Line Determined by o2-04 Resistance (11ED) Sets the line-to-line resistance for the motor stator windings. (0.000 - 65.000 Ω) YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 46: F: Options

    –A1-02 ≠ 8 [EZOLV]: E1-04 [Maximum Output Frequency] –A1-02 = 8: E9-02 [Maximum Speed] • When A1-02 = 0 [Control Method Selection = V/f], set H6-01 = 3 [Terminal RP Pulse Train Function = Speed Feedback (V/F Control)] to enable this parameter. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 47: F6: Communication Options

    (036A) Sets the function to initialize F6-xx and F7-xx parameters when the drive is initialized with A1-03 (0, 1) [Initialize Parameters]. 0 : No Reset - Parameters Retained 1 : Reset Back to Factory Default YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 48 Select (F) (036F) Sets the MEMOBUS register used for the monitor functions of INV_CTL (drive operation control (0000h - FFFFh) command) and INV_I/O (drive I/O control command). Restart the drive after you change the parameter setting. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 49 3 : Adjustable from Network 4 : Detect Automatically OLV/PM OLV/PM AOLV/PM EZOLV F6-52 DeviceNet PCA Setting (03C3) Sets the format of data that the DeviceNet communication master sends to the drive. (0 - 255) YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 50 PowerLink Node Address (081B) Sets the node ID for PowerLink communication. (0 - 255) Note: Be sure to set an address that is different than all other node addresses. Do not set this parameter to 0. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 51: F7: Communication Options

    OLV/PM AOLV/PM EZOLV F7-11 Gateway Address 3 Sets the third octet of the gateway address of the connected network. (03EF) (0 - 255) Note: Set this parameter when F7-13 = 0 [Address Mode at Startup = Static]. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 52 The drive will not write the values from Output Assembly 116 to the registers when the MEMOBUS/ Modbus address is 0. When you use a PROFINET option, set this parameter to set to configurable output 2. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 53 MEMOBUS/Modbus address is 0 and the value sent to Input Assembly 166 is not defined. When you use a ProfiNet option, set this parameter to set to configurable input 5. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 54 OLV/PM OLV/PM AOLV/PM EZOLV F7-71 PZD2 Read (Output Frequency) (078B) When you use a Profibus option, sets the MEMOBUS/Modbus address for PZD2 (PPO input). PZD2 (PPO input) functions as the HIW when F7-71 = 0. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 55 OLV/PM AOLV/PM EZOLV F7-79 PZD10 Read (0793) When you use a Profibus option, sets the MEMOBUS/Modbus address for PZD10 (PPO input). A value of 0 will disable the PZD10 (PPO input) load operation from the MEMOBUS/Modbus register. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 56: H: Terminal Functions

    Sets MFDI function to set to bit 1 of the MEMOBUS register 15C0 (Hex.). (1 - 19F) OLV/PM OLV/PM AOLV/PM EZOLV H1-42 Mbus Reg 15C0h bit2 Input Func (0B56) Sets MFDI function to set to bit 2 of the MEMOBUS register 15C0 (Hex.). (1 - 19F) YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 57 ON : Decreases the frequency reference. OFF : Holds the current frequency reference. OLV/PM OLV/PM AOLV/PM EZOLV Forward Jog Sets the command to operate the motor in the forward direction at the Jog Frequency set in d1-17 [Jog Reference]. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 58 When the terminal deactivates, the drive stops the motor in the deceleration time set to C1-09 [Fast Stop Time]. Fault relay output terminal MA-MC turns ON, and MB-MC turns OFF. Stopped drives and running drives will detect external faults. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 59 Sets the Run command for 2-wire sequence 2. Set this function and H1-xx = 43 [FWD/REV (2-Wire Sequence 2)] together. ON : Run OFF : Stop Note: This function will not operate at the same time as H1-xx = 40, 41 [Forward RUN (2-Wire), Reverse RUN (2-Wire)]. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 60 Sets the function to decrease the frequency reference bias value to decelerate the motor when the terminal is activated. Set this function and H1-xx = 75 [Up 2 Command] together. Note: When you use this function, set the optimal bias limit values with d4-08 and d4-09 [Up/Down 2 Bias Upper Limit/Lower Limit]. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 61 Set A1-07 = 2 [DriveWorksEZ Function Selection = Enabled/Disabled wDigital Input] to use this function. OLV/PM OLV/PM AOLV/PM EZOLV !LOCAL/REMOTE Selection Sets drive control for the keypad (LOCAL) or an external source (REMOTE). ON : REMOTE OFF : LOCAL YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 62 OLV/PM OLV/PM AOLV/PM EZOLV 11 A !Accel/Decel Time Selection Set this function and H1-xx = 107 [!Accel/Decel Time Selection 1] together. Sets the drive to use C1-01 to C1-08 [Acceleration/ Deceleration Times 1 to 4]. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 63 Sets the command to use high-slip braking to stop the motor. OLV/PM OLV/PM AOLV/PM EZOLV 16 A !Drive Enable Sets the function to show dnE [Drive Enabled] on the keypad and ignore Run commands when the terminal activates. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 64: H2: Digital Outputs

    Sets the unit for the output signal when H2-01 to H2-03 = 39 [MFDO Function Selection = Watt (0 - 4) Hour Pulse Output]. 0 : 0.1 kWh units 1 : 1 kWh units 2 : 10 kWh units 3 : 100 kWh units 4 : 1000 kWh units YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 65 Sets drive operation when it detects CP2 [Comparator2 Limit Fault]. (0 - 4) 0 : Ramp to Stop 1 : Coast to Stop 2 : Fast Stop (Use C1-09) 3 : Alarm Only 4 : Digital Output Only YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 66 [Terminal P2 Secondary Function]. Expert OLV/PM OLV/PM AOLV/PM EZOLV H2-68 Terminal P2 Minimum ON 0.1 s Time (1B4E) Sets the minimum ON time used to output the logical calculation results from terminal P2-C2. (0.0 - 25.0 s) Expert YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 67 The terminal activates during baseblock. When the drive is in baseblock, the drive output transistor stops switching and does not make DC bus voltage. ON : During baseblock OFF : The drive is not in baseblock. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 68 The terminal deactivates when the drive detects overtorque or undertorque. OFF : The output current/torque > L6-02 [Torque Detection Level 1], or the output current/torque < L6-02 for longer than the time set in L6-03 [Torque Detection Time 1]. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 69 OLV/PM OLV/PM AOLV/PM EZOLV During Speed Search The terminal activates when the drive is doing speed search. OLV/PM OLV/PM AOLV/PM EZOLV PID Feedback Low The terminal activates when the drive detects FbL [PID Feedback Loss]. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 70 Sets the DriveWorksEZ digital output 3. Refer to the DriveWorksEZ online manual for more information. OLV/PM OLV/PM AOLV/PM EZOLV !During Run The terminal deactivates when you input a Run command and when the drive is outputting voltage. ON : Drive is stopping OFF : Drive is running YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 71 !Run Command from Keypad Shows the selected Run command source. ON : b1-02 [Run Command Selection 1] or b1-16 [Run Command Selection 2] is the Run command source. OFF : The keypad is the Run command source. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 72 The terminal deactivates when the motor operates in the reverse direction. ON : The motor is operating in the forward direction or the motor stopped. OFF : The motor is operating in the reverse direction. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 73 When A1-02 = 8 [Control Method Selection = EZ Vector Control], this function is available when you use a PM motor. OLV/PM OLV/PM AOLV/PM EZOLV !During Fast Stop The terminal deactivates when the fast stop is in operation. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 74: H3: Analog Inputs

    2 : 4 to 20 mA 3 : 0 to 20 mA 4 : -10 to +10V (Bipolar Reference) OLV/PM OLV/PM AOLV/PM EZOLV H3-10 Terminal A2 Function Selection (0418) Sets the function for MFAI terminal A2. (0 - 32) YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 75 (10 V or 20 mA) is 100%. OLV/PM OLV/PM AOLV/PM EZOLV DC Injection Braking Current Enters a signal to adjust the current level used for DC Injection Braking when the drive rated output current is 100%. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 76 DWEZ Analog Input 1 Use with DriveWorksEZ. Refer to the DriveWorksEZ online manual for more information. OLV/PM OLV/PM AOLV/PM EZOLV DWEZ Analog Input 2 Use with DriveWorksEZ. Refer to the DriveWorksEZ online manual for more information. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 77: H4: Analog Outputs

    Sets the motor Stopping Method when the drive detects CE [MEMOBUS/Modbus Communication (0 - 3) Err] issues. 0 : Ramp to Stop 1 : Coast to Stop 2 : Fast Stop (Use C1-09) 3 : Alarm Only YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 78 OLV/PM OLV/PM AOLV/PM EZOLV H5-28 Function 5A Register 4 0049H (U1-10) Selection (158C) Returns the contents of the specified MEMOBUS/Modbus communications register when responding (0000H - FFFFH) to the master device. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 79: H6: Pulse Train Input/Output

    Note: 1B [Programming Lockout] and 11B [Inverse Input of 1B] are not available. OLV/PM OLV/PM AOLV/PM EZOLV H7-10 Virtual Multi-Function Output 1 (11A4) Sets the function for virtual digital output 1. (0 - 1A7) Expert YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 80 Set the x-xx part of the Ux-xx [Monitor]. For example, set H7-41 = 102 to monitor U1-02 [Output Frequency]. OLV/PM OLV/PM AOLV/PM EZOLV H7-42 Virtual Analog Output 0.00 s FilterTime (1165) Sets the time constant for a primary filter of the virtual analog output. (0.00 - 2.00 s) YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 81: L: Protection Functions

    • You can set this parameter when C6-02 = B [Carrier Frequency Selection = Leakage Current Detection Reduction Rate PWM]. • When the setting value increases, the current monitor also starts up slowly. Examine the relevant sequence for problems. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 82: L2: Power Loss Ride Through

    Sets the KEB function operation mode. (0 - 3) Expert 0 : Single Drive KEB Ride-Thru 1 1 : Single Drive KEB Ride-Thru 2 2 : System KEB Ride-Thru 1 3 : System KEB Ride-Thru 2 YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 83: L3: Stall Prevention

    –A1-02 = 0, 5[V/f, OLV/PM] : 0 to 2 –A1-02 =8[EZOLV] : 0, 3 0 : No 1 : Deceleration Time 1 (C1-02) 2 : Deceleration Time 2 (C1-04) 3 : Intelligent (Ignore Decel Ramp) YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 84 L3-38 Current Limit I Time @ 10.0 Accel (11D2) Suppresses current hunting and overshooting that occurs when the drive stalls during acceleration. (0.0 - 100.0) Usually it is not necessary to change this setting. Expert YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 85: L4: Speed Detection

    Sets the function that sends signals to the MFDO terminal set for Fault [H2-xx = E] while the drive (0, 1) is automatically restarting. 0 : Active Only when Not Restarting 1 : Always Active YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 86 0111 : Enabled (—/ov/oH1/GF) 1000 : Enabled (Uv1/–/—/–) 1001 : Enabled (Uv1/–/—/GF) 1010 : Enabled (Uv1/–/oH1/–) 1011 : Enabled (Uv1/–/oH1/GF) 1100 : Enabled (Uv1/ov/—/–) 1101 : Enabled (Uv1/ov/—/GF) 1110 : Enabled (Uv1/ov/oH1/–) 1111 : Enabled (Uv1/ov/oH1/GF) YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 87: L6: Torque Detection

    Maximum Output Frequency. Note: Parameter A1-02 [Control Method Selection] selects which parameter is the maximum output frequency. • A1-02 ≠ 8 [EZOLV]: E1-04 [Maximum Output Frequency] • A1-02 = 8: E9-02 [Maximum Speed] YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 88: L7: Torque Limit

    OLV/PM AOLV/PM EZOLV L8-01 3% ERF DB Resistor Protection (04AD) Sets the function to enable braking resistor protection with a Yaskawa ERF series braking resistor (0, 1) (3% ED) installed on the heatsink. 0 : No 1 : Yes OLV/PM...
  • Page 89 Note: Contact Yaskawa or your nearest sales representative before disabling this function at low speeds. If you frequently operate drives with high output current in low speed ranges, it can cause heat stress and decrease the life span of drive IGBTs.
  • Page 90 Sets the detection level for LSo [Low Speed Motor Step-Out] as a percentage of E1-04 [Maximum (0 - 10%) Output Frequency]. Expert OLV/PM OLV/PM AOLV/PM EZOLV L8-95 Low Speed Pull-out Amount (077F) Sets the average count of LSo [Low Speed Motor Step-Out] detections. (1 - 50 times) Expert YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 91: N: Special Adjustment

    The upper limit to the setting range changes when the setting for C6-01 [Normal / Heavy Duty Selection] changes. • 150% when C6-01 = 0 [Heavy Duty Rating] • 120% when C6-01 = 1 [Normal Duty Rating] YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 92: N5: Feed Forward Control

    OLV/PM AOLV/PM EZOLV n6-05 Online Tuning Gain (05C7) Sets the compensation gain when n6-01 = 2 [Online Tuning Selection = Voltage Correction Tuning]. (0.1 - 50.0) Usually it is not necessary to change this parameter. Expert YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 93: N7: Ez Drive

    OLV/PM AOLV/PM EZOLV n8-25 ACR q Limit @PoleEst (0558) Sets the q-axis limit of the current regulator when the drive estimates the initial pole. Usually it is not (0 - 150%) necessary to change this setting. Expert YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 94 Sets the d-axis current to that the drive will supply to the motor to run it at a constant speed with a (-200.0 - +200.0%) heavy load. Considers E5-03 [PM Motor Rated Current (FLA)] to be 100%. Usually it is not necessary to change this setting. Expert YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 95 OLV/PM OLV/PM AOLV/PM EZOLV n8-72 Speed Estimation Method Select (0655) Selects the speed estimation method. Usually it is not necessary to change this setting. (0, 1) Expert 0 : Method 1 1 : Method 2 YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 96 Sets the limit value of feedback output voltage limit Id operation. Enabled when n8-87 = 0 [Output (-200 - 0%) Voltage Control Selection = Speed Feedback Form]. Usually it is not necessary to change this setting. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 97: Na: Pm Motor Control Tuning

    Default Name Description (Hex.) (Range) OLV/PM OLV/PM AOLV/PM EZOLV nA-01 Observer Calc Gain 3 30.0 (3129) Sets the gain for speed estimation. Usually it is not necessary to change this setting. (0.0 - 1000.0) Expert YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 98: O: Keypad-Related Settings

    You can select a maximum of 12 monitors as user monitors and set them to parameters o1-24 to o1- (0, 101 - 999) 35. This parameter sets the user monitor to show on the sixth line. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 99 2nd Monitor Area Setting 100.0% Sets the horizontal axis value used to display the monitor set in o1-25 [Custom Monitor 2] as a bar (11C4) (0.0 - 100.0%) graph. This parameter is only available with an LCD keypad. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 100: O2: Keypad Operation

    1 : Set defaults 2 : Clear all OLV/PM OLV/PM AOLV/PM EZOLV o2-04 Drive Model (KVA) Determined by the drive Selection (0508) Sets the Drive Model code. Set this parameter after replacing the control board. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 101: O3: Copy Keypad Function

    4 : Erase (backup data of keypad) OLV/PM OLV/PM AOLV/PM EZOLV o3-02 Copy Allowed Selection (0516) Sets the copy function when o3-01 = 1 [Copy Keypad Function Selection = Backup (drive → (0, 1) keypad)]. 0 : Disabled 1 : Enabled YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 102: O4: Maintenance Monitors

    RUN Command Counter @ Initialize Resets the monitor values for U4-02 [Num of Run Commands], U4-24 [Number of Runs (Low)], and (0528) (0, 1) U4-25 [Number of Runs (High)]. 0 : No Reset 1 : Reset YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 103: O5: Log Function

    Sets the data log monitor. This parameter is only available with an LCD keypad. (000, 101 - 999) OLV/PM OLV/PM AOLV/PM EZOLV o5-12 Log Monitor Data 10 (155C) Sets the data log monitor. This parameter is only available with an LCD keypad. (000, 101 - 999) YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 104: Q: Driveworksez Parameters

    Reserved for DriveWorksEZ Default Name Description (Hex.) (Range) OLV/PM OLV/PM AOLV/PM EZOLV q1-01 to qx-xx Reserved for DriveWorksEZ Refer to “DriveWorksEZ Operation Manual”. (1600 - xxxx) These parameters are reserved for use with DriveWorksEZ. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 105: R: Dwez Connection 1-20

    Name Description (Hex.) (Range) OLV/PM OLV/PM AOLV/PM EZOLV r1-01 to r1-40: DriveWorksEZ Connection Parameters 1 to 20 (Upper / (1840 - 1867) DriveWorksEZ Connection Parameters 1 to 20 (Upper / Lower) (0 - FFFFH) Lower) YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 106: T: Motor Tuning

    Sets motor rated slip. (0.000 - 20.000 Hz) OLV/PM OLV/PM AOLV/PM EZOLV T1-11 Motor Iron Loss Determined by E2-10 or E4- (070B) Sets the iron loss to calculate the energy-saving coefficient. (0 - 65535 W) YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 107: T2: Pm Motor Auto-Tuning

    T2-02 PM Motor Code Selection FFFF (0751) If the drive is operating an SMRD, SMRA, or SSR1 series Yaskawa PM motor, enter the PM motor (0000 - FFFF) code in to align with the rotation speed and motor output. OLV/PM...

  • Page 108: T3: Asr And Inertia Tuning

    Sets the motor rated power in the units set in o1-58 [Motor Power Unit Selection]. (0.10 - 650.00 HP) OLV/PM OLV/PM AOLV/PM EZOLV T4-09 Number of Poles Determined by E9-01 (3138) Sets the number of motor poles. (2 - 120) YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 109: U: Monitors

    • 0.1 kW: 2056 - 2082, 4031 - 4060 OLV/PM OLV/PM AOLV/PM EZOLV U1-09 Torque Reference 10 V = Motor rated torque (0 V to +10 V) (0048) Shows the internal torque reference value. Unit: 0.1% YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 110 S-curves. Parameter o1-03 [Keypad Display Unit Selection] sets the display units. Unit: 0.01 Hz OLV/PM OLV/PM AOLV/PM EZOLV U1-18 oPE Fault Parameter No signal output available (0061) Shows the parameter number that caused the oPE02 [Parameter Range Setting Error] or oPE08 [Parameter Selection Error]. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 111: U2: Fault Trace

    OLV/PM AOLV/PM EZOLV U2-07 Output Voltage@Fault No signal output available (0086) Shows the output voltage reference at the fault that occurred most recently. Use U1-06 [Output Voltage Ref] to monitor the output voltage reference. Unit: 0.1 V YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 112 Elapsed Time @ Fault No signal output available (008D) Shows the cumulative operation time of the drive at the fault that occurred most recently. Use U4-01 [Cumulative Ope Time] to monitor the cumulative operation time. Unit: 1 h YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 113: U3: Fault History

    The drive saves this fault history to two types of registers at the same time for the MEMOBUS/ Modbus communications. OLV/PM OLV/PM AOLV/PM EZOLV U3-05 5th MostRecent Fault No signal output available (0804) Shows the fault history of the fifth most recent fault. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 114 Shows the cumulative operation time when the ninth most recent fault occurred. Unit: 1 h OLV/PM OLV/PM AOLV/PM EZOLV U3-20 ElapsedTime@10 Fault No signal output available (0813) Shows the cumulative operation time when the tenth most recent fault occurred. Unit: 1 h YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 115: U4: Maintenance Monitors

    Use o4-09 [IGBT Maintenance Setting] to reset this monitor. Unit: 1% Note: Replace the drive when this monitor is at 90%. OLV/PM OLV/PM AOLV/PM EZOLV U4-08 Heatsink Temperature 10 V: 100 °C (0068) Shows the heatsink temperature of the drive. Unit: 1 °C YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 116 • 2-02 to 2-17: Multi-step speed reference (d1-02 to d1-17 [Reference 2 to 16, Jog Reference]) • 3-01: MEMOBUS/Modbus communications • 4-01: Communication option card • 5-01: Pulse train input • 7-01: DriveWorksEZ • 9-01: Up/Down command YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 117 C : Not used (normal value of 0). bit D : Not used (normal value of 0). bit E : Not used (normal value of 0). bit F : Not used (normal value of 0). YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 118: U5: Pid Monitors

    (07D3) Shows the difference from calculating U5-05 - U5-01 [PID DifferentialFdbk] - [PID Feedback]. Unit: 0.01% Note: U5-01 [PID Feedback] = U5-06 when H3-02 or H3-10 ≠ 16 [MFAI Function Selection ≠ Differential PID Feedback]. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 119: U6: Operation Status Monitors

    Shows the deviation between the γδ-Axis that the drive uses for motor control and the dq-Axis. Expert Unit: 0.1 ° OLV/PM OLV/PM AOLV/PM EZOLV U6-14 MagPolePosition(Obs) 10 V: 180 ° (-10 V to +10 V) (07CB) Shows the value of the flux position estimation. Expert Unit: 0.1 ° YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 120 No signal output available (07F2) Shows the currently available communications speed. 10: 10 Mbps 100: 100 Mbps OLV/PM OLV/PM AOLV/PM EZOLV U6-93 Online Duplex No signal output available (07F3) Shows the currently available Duplex setting. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 121: U8: Driveworksez Monitors

    Shows DWEZ Monitor 21. (Display range: -999.9% to +999.99%) Unit: 0.01% OLV/PM OLV/PM AOLV/PM EZOLV U8-22 DWEZ Monitor 22 10 V = 100% (1965) Shows DWEZ Monitor 22. Unit: The number of decimal points shown is set with Q2-21. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 122 Unit: The number of decimal points shown is set with Q2-43. OLV/PM OLV/PM AOLV/PM EZOLV U8-55 DWEZ Monitor 55 10 V = 100% (1986) Shows DWEZ Monitor 55. Unit: The number of decimal points shown is set with Q2-44. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 123 1 : Remote DO10 bit 2 : Remote DO11 bit 3 : Remote DO12 bit 4 : Remote DO13 bit 5 : Remote DO14 bit 6 : Remote DO15 bit 7 : Remote DO16 YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 124: Parameters That Change From The Default Settings With A1-02

    Jump Frequency 1 0.0 - 400.0 0.1 Hz d3-02 Jump Frequency 2 0.0 - 400.0 0.1 Hz d3-03 Jump Frequency 3 0.0 - 400.0 0.1 Hz d3-04 Jump Frequency Width 0.0 - 20.0 0.1 Hz YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 125 This is the value for 200 V class drives. Double the value for 400 V class drives. When A1-02 = 5 [OLV/PM], the maximum value of the setting range is 100.0. When A1-02 = 5 [OLV/PM], the setting range is -100.0 to +100.0. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 126 Base Frequency 0.0 - 400.0 0.1 Hz Determined by E5-01 Determined by E5-01 Determined by E5-01 E1-07 Mid Point A Frequency 0.0 - 400.0 0.1 Hz E1-08 Mid Point A Voltage 0.0 - 255.0 0.1 V YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 127 The default setting changes when the setting for C6-01 [Normal / Heavy Duty Selection] changes. This is the value for 200 V class drives. Double the value for 400 V class drives. The setting range is -100.0 to +100.0 when A1-02 = 6 [PM Advanced Open Loop Vector]. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 128: Parameters That Change From The Default Settings With E3-01

    Motor 2 Mid Point B Voltage 0.1 V 0.0 - 255.0 E3-13 Motor 2 Base Voltage 0.1 V This is the value for 200 V class drives. Double the value for 400 V class drives. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 129: Parameters Changed By E1-03 [V/F Pattern Selection]

    V/f pattern when E1-03 = 1 [Const Trq, 60Hz base, 60Hz max]. The default setting varies depending on the setting of E5-01 [PM Motor Code Selection]. This is the value for 200 V class drives. Double the value for 400 V class drives. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 130: Defaults By Drive Model And Duty Rating Nd/Hd

    Inductance E2-10 Motor Iron Loss (E4-10) PM Motor E5-01 FFFF FFFF FFFF FFFF FFFF FFFF FFFF FFFF Code Selection Power Loss L2-02 Ride Through Time Minimum L2-03 Baseblock Time Powerloss V/f L2-04 Recovery Ramp Time YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 131 1000 1000 1000 1000 1000 1000 Level Energy Saving b8-03 Filter Time Energy Saving b8-04 169.4 156.8 156.8 136.4 122.9 94.75 Coefficient Value Carrier Frequency C6-02 Selection E2-01 Motor Rated 11.4 19.6 Current (FLA) (E4-01) YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 132 °C Level Output Ground L8-09 Fault Detection Hunting n1-03 Prevention Time Constant HSB Current n3-02 Limit Level Motor Inertia n5-02 0.166 0.145 0.145 0.145 0.154 0.168 Acceleration Time Parameters within parentheses are for motor 2. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 133: Three-Phase 200 V Class

    FFFF FFFF FFFF FFFF FFFF FFFF Code Selection Power Loss L2-02 Ride Through Time Minimum L2-03 Baseblock Time Powerloss V/f L2-04 Recovery Ramp Time Undervoltage L2-05 Detection Lvl (Uv1) Stall Prevent L3-02 Level during Accel YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 134 1000 1000 Level Energy Saving b8-03 Filter Time Energy Saving b8-04 Coefficient 169.4 156.8 156.8 136.4 122.9 94.75 94.75 72.69 Value Carrier C6-02 Frequency Selection E2-01 Motor Rated 11.4 19.6 19.6 26.6 Current (FLA) (E4-01) YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 135 Output Ground L8-09 Fault Detection Hunting n1-03 Prevention Time Constant HSB Current n3-02 Limit Level Motor Inertia n5-02 Acceleration 0.166 0.145 0.145 0.145 0.154 0.168 0.168 0.175 Time Parameters within parentheses are for motor 2. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 136 FFFF Code Selection Power Loss L2-02 Ride Through Time Minimum L2-03 Baseblock Time Powerloss V/f L2-04 Recovery Ramp Time Undervoltage L2-05 Detection Lvl (Uv1) Stall Prevent L3-02 Level during Accel Stall Prevent L3-06 Level during YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 137: Three-Phase 400 V Class

    1000 1000 1000 1000 1000 1000 Level Energy Saving b8-03 Filter Time Energy Saving b8-04 Coefficient 713.8 576.4 576.4 447.4 447.4 338.8 338.8 313.6 Value Carrier C6-02 Frequency Selection E2-01 Motor Rated Current (FLA) (E4-01) YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 138 Output Ground L8-09 Fault Detection Hunting n1-03 Prevention Time Constant HSB Current n3-02 Limit Level Motor Inertia n5-02 Acceleration 0.178 0.178 0.178 0.142 0.142 0.166 0.166 0.145 Time Parameters within parentheses are for motor 2. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 139 FFFF Code Selection Power Loss L2-02 Ride Through Time Minimum L2-03 Baseblock Time Powerloss V/f L2-04 Recovery Ramp Time Undervoltage L2-05 Detection Lvl (Uv1) Stall Prevent L3-02 Level during Accel Stall Prevent L3-06 Level during YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 140 Coefficient 145.38 140.88 140.88 126.26 126.26 115.74 115.74 103.58 Value Carrier C6-02 Frequency Selection E2-01 Motor Rated 13.3 19.9 19.9 26.5 26.5 32.9 32.9 38.6 Current (FLA) (E4-01) E2-02 Motor Rated 1.67 1.67 Slip (E4-02) YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 141 0.355 Time Parameters within parentheses are for motor 2. The value is different for different drive hardware revisions. The “REV” column on the nameplate on the right side of the drive identifies the hardware revision. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 142 0.323 L8-02 Overheat Alarm Level °C L8-09 Output Ground Fault Detection n1-03 Hunting Prevention Time Constant HSB Current Limit Level n3-02 n5-02 Motor Inertia Acceleration Time 0.355 0.323 Parameters within parentheses are for motor 2. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 143: Parameter Details

    Application ......................157 C: Tuning ........................203 d: References ......................225 E: Motor Parameters....................241 F: Options.........................262 H: Terminal Function Selection ................287 L: Protection Functions ..................357 2.10 n: Special Adjustment ...................405 2.11 o: Keypad-Related Settings .................427 2.12 T: Auto-Tuning......................449 YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 144: Section Safety

    Do not ignore the safety messages in this manual. If you ignore the safety messages in this manual, it will cause serious injury or death. The manufacturer is not responsible for injuries or damage to equipment. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 145: A: Initialization Parameters

    2 : Advanced Level Access to all parameters, but not Expert Mode parameters. 3 : Expert Level Access to all parameters including Expert Mode parameters. Table 2.1 shows which keypad screens are available for each A1-01 settings. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 146 The speed control range is 1:20. The speed control range is 1:10 when n8-57 = 1 [HFI Overlap Selection = Enabled]. 8 : EZ Vector Control YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 147 E5-01 PM Motor Code Selection E5-02 PM Motor Rated Power E5-03 Motor Rated Current (FLA) E5-04 PM Motor Pole Count E5-05 PM Motor Resistance (ohms/phase) E5-06 PM d-axis Inductance (mH/phase) E5-07 PM q-axis Inductance (mH/phase) YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 148 [A1-04], then push You can now change parameter settings. Push to move the digit and enter the password. Push to confirm the password. The drive unlocks the parameters and automatically shows the Parameters Screen. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 149 • After you set A1-05, the keypad will not show it again until you enter the correct password in A1-04. Make sure that you remember the A1- 05 setting value. If you do not know the A1-05 setting value, contact Yaskawa or your nearest sales representative.
  • Page 150 Table 2.4 Best Parameter Settings for Water Supply Pump Applications Name Optimal Value A1-02 Control Method Selection 0: V/f Control b1-04 Reverse Operation Selection 1: Reverse Disabled C1-01 Acceleration Time 1 1.0 s C1-02 Deceleration Time 1 1.0 s YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 151 Control Method Selection A2-02 b1-01 Frequency Reference Selection 1 A2-03 b1-02 Run Command Selection 1 A2-04 C1-01 Acceleration Time 1 A2-05 C1-02 Deceleration Time 1 A2-06 E2-01 Motor Rated Current (FLA) A2-07 L3-04 Stall Prevention during Decel YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 152 39: Watt Hour Pulse Output L2-01 Power Loss Ride Through Select 2: Enabled while CPU Power Active L8-03 Overheat Pre-Alarm Selection 4: Operate at Reduced Speed (L8-19) The drive saves the parameters in Table 2.11 as User Parameters. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 153 Acceleration Time 1 A2-05 C1-02 Deceleration Time 1 A2-06 E1-03 V/f Pattern Selection A2-07 E1-07 Mid Point A Frequency A2-08 E1-08 Mid Point A Voltage A2-09 E2-01 Motor Rated Current (FLA) 8 : Conveyor 2 YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 154 • DriveWorksEZ will overwrite drive settings when it uses MFDI/MFDO and MFAI/MFAO. When you use DriveWorksEZ to make changes to the drive, the changes will stay after you disable DriveWorksEZ. • For more information about DriveWorksEZ, contact Yaskawa or your nearest sales representative. 0 : DWEZ Disabled...

  • Page 155: A2: User Parameters

    Sets the automatic save feature for changes to parameters A2-17 to A2-32 [User Parameters 17 to (0, 1) 32]. 0 : Disabled: Manual Entry Required Set User Parameters manually. 1 : Enabled: Auto Save Recent Parms YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 156 The drive removes parameters with First In, First Out. Use Setup Mode to show the saved parameters. Note: In General-Purpose Setup Mode, the drive saves parameters starting with A2-27 because the drive saves parameters A2-26 and lower by default. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 157: B: Application

    -10 - +10 V H3-01 = 4 0 - 10 V H3-09 = 0 H3-10 = 0 H3-11 H3-12 Set DIP switch S1 to “V” for voltage input. [Frequency Reference] -10 - +10 V H3-09 = 4 YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 158 Refer to the instruction manual included with the option to install and set the option. Note: If b1-01 = 3 but you did not connect an option, oPE05 [Run Cmd/Freq Ref Source Sel Err] will flash on the keypad. 4 : Pulse Train Input YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 159 Select the applicable stopping method for the application from these four options: 0 : Ramp to Stop When you enter the Stop command or turn OFF the Run command, the drive ramps the motor to stop. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 160 When you enter the Stop command or turn OFF the Run command, the drive turns OFF the output and coasts the motor to stop. Load conditions will have an effect on the deceleration rate as the motor coasts to stop (for example, mechanical loss and inertia). YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 161 Figure 2.7. Figure 2.7 DC Injection Braking Time and Output Frequency Note: Set L2-03 to a high value that will not trigger oC [Overcurrent] when the drive uses DC Injection Braking to stop the motor. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 162 This setting lets the drive quickly respond to changes in the sequence, but noise can cause malfunction. 1 : Double Scan The drive reads all changes to the terminal status two times to make sure that the reading is the same. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 163 Diagnostic Tools Sets data logs and backlight. 0 : Disregard RUN while Programming The drive does not accept the Run command when setting the parameters in the Programming Mode. 1 : Accept RUN while Programming YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 164 -10 - +10 V H3-01 = 4 0 - 10 V H3-09 = 0 H3-10 = 0 H3-11 H3-12 Set DIP switch S1 to “V” for voltage input. [Frequency Reference] -10 - +10 V H3-09 = 4 YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 165 Refer to the instruction manual included with the option card to install and set the option card. Note: If you set b1-15 = 3 but you do not connect an option card, oPE03 [Multi-Function Input Setting Err] will flash on the keypad. 4 : Pulse Train Input YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 166 Set this parameter in applications where energizing or de-energizing the drive enables the Run command. When the CPU stays energized during loss of power, L2-01 [Power Loss Ride Through Select] sets operation. 0 : Disregard Existing RUN Command YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 167: B2: Dc Injection Braking And Short Circuit Braking

    (0.0 - 10.0 Hz) Note: This parameter is available when b1-03 = 0 [Stopping Method Selection = Ramp to Stop]. When the control method selected in A1-02 [Control Method Selection] changes, the b2-01 function changes. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 168 DC Inject Braking Time at Stop Default Name Description (Hex.) (Range) OLV/PM OLV/PM AOLV/PM EZOLV b2-04 DC Inject Braking Time at Determined by A1-02 Stop Sets the DC Injection Braking Time at stop. (018C) (0.00 - 10.00 s) YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 169 Other than A1-02 = 8: 0.50 s (0.00 - 25.50 s) This function fully stops a PM motor with a large inertia during deceleration and will not let the inertia continue to rotate the motor. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 170: B3: Speed Search

    [Speed Est Retry Current Level] b3-18 [Speed Est Retry Detection Time] b3-19 [Speed Search Restart Attempts] b3-24 [Speed Search Method Selection] x (1) x (2) b3-25 [Speed Search Wait Time] b3-26 [Direction Determination Level] b3-29 [Speed Search Back-EMF Threshold] YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 171 If you enter the Run command at the same time as Speed Search, the drive will not do Speed Search until the time set in L2-03 expires. When the value set in L2-03 < b3-05, the drive will use the wait time set in b3-05. Figure 2.16 Speed Search Selection at Start (Current Detection Type) YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 172 The drive outputs the estimated motor speed as frequency, then uses the deceleration rate set in L2-04 to increase the voltage. When the output voltage aligns with the V/f pattern, the drive accelerates or decelerates the motor to the frequency reference. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 173 When the Run command is enabled and the Speed Search from Fmax or Fref [H1-xx = 61, 62] is input from a multi- function input terminal, the drive will do Speed Search and start to operate the motor. 1 : Enabled YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 174 Speed Estimation Speed Search. The limit of the output current during speed search is automatically the drive rated current. Note: When the drive cannot accurately estimate the speed after you adjust this parameter, use Current Detection Speed Search. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 175 When you set A1-02, b3-24, and E9-01, set b3-14. 0 : Disabled The drive uses the frequency reference to detect the direction of motor rotation. 1 : Enabled The drive detects the direction of motor rotation during Speed Search. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 176 If there is not sufficient residual voltage, then the drive will inject DC current into the motor to estimate the motor speed. 2 : Current Detection 2 The drive will inject DC current into the motor to estimate motor speed. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 177 E2-03 ≤ E2-01 [Motor Rated Current (FLA)] × 0.3. Note: When A1-02 = 8 [Control Method Selection = EZOLV], the setting is a ratio with respect to E9-06 [Motor Rated Current (FLA)] × 0.5. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 178 [Speed Estimation Current Level 1]. Expert Gradually increase the setting value when a large quantity of current flows after speed search starts. If you set this value too high, speed search will not operate correctly. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 179: B4: Timer Function

    • Setting On/Off-delay Time for MFDO Figure 2.20 uses H2-01 terminals to show an example of how the timer function works. Use b4-03 [Terminal M1- M2 ON-Delay Time] and b4-04 [Terminal M1-M2 OFF-Delay Time] to set this function. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 180 Description (Hex.) (Range) OLV/PM OLV/PM AOLV/PM EZOLV b4-06 Terminal M3-M4 OFF-Delay 0 ms Time (0B33) Sets the delay time to deactivate the contact after the function set in H2-02 deactivates. (0 - 65000 ms) Expert YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 181: B5: Pid Control

    PID control operation. The modified output (output frequency) changes when the drive uses PID control to keep the deviation (the difference between the target value and the feedback value) constant. Figure 2.21 PID Control Operation YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 182 The drive calculates the deviation of the second feedback value. Set H3-02 or H3-10 = 16 [Terminal A1 or A2 Function Selection = Differential PID Feedback] to enable the second feedback signal used to calculated the deviation. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 183 The drive detects feedback loss when the feedback value is less than the value in b5-13 for longer than the time in b5-14. – b5-12 [Feedback Loss Detection Select] – b5-13 [PID Feedback Loss Detection Lvl] – b5-14 [PID Feedback Loss Detection Time] YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 184 Fine-tune the following parameter settings to have PID control eliminate problems with overshoot and oscillation. • b5-02 [Proportional Gain (P)] • b5-03 [Integral Time (I)] • b5-05 [Derivative Time (D)] • b5-08 [PID Primary Delay Time Constant] YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 185 • When b5-89 = 0 [Sleep Mode Selection = Standard], the EZ Sleep function and related parameters are disabled. Parameter b5-91 [EZ Sleep Minimum Speed] is not included in this rule. • Set b5-89 = 1 to disable b5-15 [PID Sleep Function Start Level]. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 186 Enables PID control. The drive adds the frequency reference to the PID output. The drive does D control on the difference between the feedback value and the PID setpoint output through U5-02 [PID Input]. 4 : Fref + PID Trim (D on feedback) YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 187 (0.0 - 100.0%) Applications with loads that quickly change will cause the output of the PID function to oscillate. Set this parameter to a low value to prevent oscillation, mechanical loss, and motor speed loss. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 188 PID Output Gain Setting Default Name Description (Hex.) (Range) OLV/PM OLV/PM AOLV/PM EZOLV b5-10 PID Output Gain Setting 1.00 (01AE) Sets the amount of gain to apply to the PID output. (0.00 - 25.00) YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 189 The MFDO terminal set for PID Feedback Low or PID Feedback High activates. The keypad will not show an alarm. The drive continues operation. When the MFDI terminal set to PID Disable [H1-xx = 19] activates, the drive disables fault detection. 4 : Alarm + Digital Out, @PID Enable YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 190 Decrease C1-xx until hunting stops, then use b5-17 to check the acceleration and deceleration. To enable and disable the setting in b5-17 through an MFDI terminal, set PID Soft Starter Disable [H1-xx = 34]. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 191 Sets the lower limit level for the PID control as a percentage of E1-04 [Maximum Output (-100.0 - +100.0%) Frequency]. Use a lower limit to keep PID control output from dropping below a fixed level. When you use b5-34, set b5-91 = 0 [EZ Sleep Minimum Speed = 0 (Disabled)]. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 192 PID User Unit Display Determined by b5-20 Digits (01FF) Sets the number of digits to set and show the PID setpoint. (0 - 3) The drive uses this parameter and b5-38 [PID Setpoint User Display] together. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 193 • When b5-53 > 0.0 Hz and the drive enables the integrator ramp limit, the PID integrator value limit is the range set by the output frequency ± b5-53. • When the PID feedback changes quickly, gradually decrease the value of this parameter in increments of 0.1 Hz to decrease the speed of the response of PID control. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 194 Adjusts the PID output in relation to the frequency reference. The setting value of b5-62 [PID Trim Mode Lower Limit Value] sets the lower limit of the post-adjustment value. The maximum output frequency sets the upper limit. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 195 PID Differential FB Monitor Lvl Default Name Description (Hex.) (Range) OLV/PM OLV/PM AOLV/PM EZOLV b5-67 PID Differential FB Monitor (11DF) Sets the signal level for the monitor specified in b5-63 [PID Differential FB Monitor Sel]. (0, 1) YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 196 EZ Sleep Time 5.0 s (0B93) Sets the length of time that the output frequency or motor speed must be less than b5-92 [EZ Sleep (0.0 - 1000.0 s) Level] to enter Sleep Mode. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 197: B6: Dwell Function

    The Dwell function momentarily stops during acceleration to prevent a PM motor from stepping out. Figure 2.27 shows how the Dwell function works. Note: When you use the Dwell function at stop, set b1-03 = 0 [Stopping Method Selection = Ramp to Stop]. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 198: B8: Energy Saving

    • Energy-saving control maximizes operation based on precise motor data set to the drive. Make sure that you do Auto-Tuning and enter the correct information about the motor before you use the Energy-saving control. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 199 Sets the time constant to measure output power. (0 - 2000 ms) Expert Decrease the setting value to increase responsiveness to load changes. If you set the value too low during operation at light loads, motor speed is not stable. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 200 Expert When E5-01 = 1xxx [PM Motor Code Selection = Yaskawa SSR1 series IPM motor], the drive automatically calculates the energy-saving coefficient Kt and uses that value to control operation. Do this procedure to prevent oscillation when you set b8-01 = 1 [Energy Saving Control Selection = Enabled].
  • Page 201 OLV/PM AOLV/PM EZOLV b8-24 PM E-Save High Freq ACR 200.0 Hz Gain Sets the gain for high-frequency current control. (0B45) (100.0 - 1000.0 Hz) Expert Note: If the drive detects oC [Overcurrent], decrease the value. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 202 Enable this parameter when there are small changes in the load. It is possible that the motor cannot respond correctly to changes in the load. 0 : Priority: Drive Response 1 : Priority: Energy Savings YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 203: C: Tuning

    C1-07 [Acceleration Time 4] C1-08 [Deceleration Time 4] Figure 2.28 shows an operation example to change acceleration and deceleration times. It is necessary to set b1-03 = 0 [Stopping Method Selection = Ramp to Stop] for this example. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 204 • If Motor 2 Selection [H1-xx = 16] is activated, the drive will set the acceleration/deceleration time to C1-05 and C1-06 for motor 2 when the output frequency is more than the frequency level set in C1-11. Figure 2.29 Accel/Decel Time Switching Frequency YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 205 Sets the length of time to decelerate from maximum output frequency to zero. (0.0 - 6000.0 s) Note: When C1-10 = 0 [Accel/Decel Time Setting Units = 0.01 s (0.00 to 600.00 s)], the setting range is 0.00 to 600.00 s. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 206 Sets acceleration and deceleration times in 0.01 s units. The setting range is 0.0 to 6000.0 s. If one of these parameters is set to 1000.0 s or longer, you cannot set C1-10 = 0: • C1-01 to C1-09 YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 207 – C1-01, C1-03, C1-05, C1-07 [Acceleration Times 1 to 4]: Time to accelerate from 0 Hz to E1-04 [Maximum Output Frequency] – C1-02, C1-04, C1-06, C1-08 [Deceleration Times 1 to 4], C1-09 [Fast Stop Time]: Time to decelerate from E1- 04 to 0 Hz. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 208 • When L3-01 ≠ 0 [Stall Prevention during Accel≠ Disabled], Stall Prevention could cause the acceleration time to be longer than the set value. • When L3-04 ≠ 0 [Stall Prevention during Decel ≠ Disabled], Stall Prevention could cause the deceleration time to be longer than the set value. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 209: C2: S-Curve Characteristics

    The Slip Compensation function improves the speed accuracy of an induction motor. As loads on induction motors increase, motor slip increases and motor speed decreases. By adjusting the output frequency in accordance with the motor load, it compensates the slip and makes the motor speed equal to the frequency reference. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 210 The slip compensation limit is constant in the constant torque range (frequency reference ≤ E1-06 [Base Frequency]). In the constant output range where the frequency reference > E1-06, the slip compensation limit increases with the C3-03 value and the output frequency as shown in Figure 2.35. Figure 2.35 Slip Compensation Limit YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 211 OLV/PM AOLV/PM EZOLV C3-16 Vout Modulation Limit Start 90.0% (0261) Sets the modulation factor that starts the output voltage limit operation when C3-05 = 1 [Output (70.0 - 90.0%) Voltage Limit Selection = Enabled]. Expert YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 212 The slip compensation limit is constant in the constant torque range (frequency reference ≤ E3-06 [Motor 2 Base Frequency]). In the constant power range where the frequency reference > E3-06, the slip compensation limit increases with the C3-23 value and the output frequency as shown in Figure 2.36. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 213: C4: Torque Compensation

    If the main circuit cable connecting the drive and motor is long, this can also cause insufficient torque due to voltage drops. Note: Set the motor parameters and V/f pattern properly before setting C4 parameters. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 214 (-200.0 - 0.0%) The drive uses the time constant set in C4-05 [Torque Compensation Time] to do the torque compensation function. This is available only when you start the motor with the reverse Run command. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 215: C5: Auto Speed Regulator (Asr)

    A1-02 [Control Method Selection] Targets of Adjustment • 6: PM Advanced Open Loop Vector (AOLV/PM) Torque Reference • 8: EZ Vector Control (EZOLV) Figure 2.37 is a speed control block diagram of each control method. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 216 When the terminal is activated, the proportional gain set for C5-03 is selected. The proportional gain changes linearly over the time set in C5-02 [ASR Integral Time 1]. The signals from this MFDI are more important than C5-07 [ASR Gain Switchover Frequency]. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 217 Based on this setting, MFAO terminal AM outputs the output frequency after SFS in a 0 V to 10 V (0% to 100%) range. The MFAO common is terminal AC: Yaskawa recommends that you monitor the output frequency after SFS and the motor speed for delays in response and differences in reference values.
  • Page 218 A higher gain provides a higher speed response. Usually, the gain increases with larger loads. Too much gain will cause vibration. Note: When A1-02 = 0 [Control Method Selection = V/f], set H6-01 = 3 [Terminal RP Pulse Train Function = Speed Feedback (V/F Control)] to enable this parameter. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 219 C5-08: ASR Integral Limit Default Name Description (Hex.) (Range) OLV/PM OLV/PM AOLV/PM EZOLV C5-08 ASR Integral Limit 400% (0222) Set the upper limit of the ASR integral amount as a percentage of the rated load. (0 - 400%) YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 220: C6: Duty & Carrier Frequency

    0 : Heavy Duty Rating The overload tolerance is 150% of the rated output current for 60 seconds. 1 : Normal Duty Rating The overload tolerance is 110% of the rated output current for 60 seconds. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 221 5 : 12.5 kHz (AOLV/PM: 10.0 kHz) 6 : 15.0 kHz (AOLV/PM: 12.0 kHz) 7 : Swing PWM4 (Audible Sound 1) 8 : Swing PWM4 (Audible Sound 2) 9 : Swing PWM4 (Audible Sound 3) YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 222 Setting a Variable Carrier Frequency to Agree with the Output Frequency When A1-02 = 0, set C6-03, C6-04, and C6-05 [Carrier Freq Proportional Gain] as shown in Figure 2.40 to make the carrier frequency change linearly with the output frequency. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 223 C6-09: Carrier Freq at Rotational Tune Default Name Description (Hex.) (Range) OLV/PM OLV/PM AOLV/PM EZOLV C6-09 Carrier Freq at Rotational Tune (022B) Sets the Auto-Tuning carrier frequency. Usually it is not necessary to change this setting. (0, 1) YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 224 0 : 5 kHz Note: When A1-02 = 5 or 6, the carrier frequency is 2 kHz. 1 : Use C6-03 Note: When A1-02 = 5 or 6, the carrier frequency is the value set to C6-02. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 225: D: References

    Setting Procedures for Multi-step Speed Operation Use an Analog Input as Reference 1 and 2 This section gives information about the procedures to set these examples: • Multi-Step Speed 6 (6 types of frequency references) YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 226 Reference 3 (d1-03 or terminals A1, A2) Reference 4 (d1-04) Reference 5 (d1-05) Reference 6 (d1-06) Reference 7 (d1-07) Reference 8 (d1-08) Reference 9 (d1-09) Reference 10 (d1-10) Reference 11 (d1-11) Reference 12 (d1-12) Reference 13 (d1-13) YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 227 • When A1-02 = 6 [Control Method Selection = AOLV/PM], the drive sets o1-03 = 1 [0.01% (100% = E1-04)]. • To set d1-01 to 1-step speed parameter in a multi-step speed operation, set b1-01 = 0 [Frequency Reference Selection 1 = Keypad]. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 228 Reference 6 Default Name Description (Hex.) (Range) OLV/PM OLV/PM AOLV/PM EZOLV d1-06 Reference 6 0.00 Hz (0285) Sets the frequency reference in the units from o1-03 [Frequency Display Unit Selection]. (0.00 - 590.00 Hz) YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 229 • The upper limit value changes when the E1-04 [Maximum Output Frequency] and d2-01 [Frequency Reference Upper Limit] values change. • When A1-02 = 6 [Control Method Selection = AOLV/PM], the drive sets o1-03 = 1 [0.01% (100% = E1-04)]. • This parameter sets the frequency reference of Multi-Step Speed 10. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 230 Reference 15 Default Name Description (Hex.) (Range) OLV/PM OLV/PM AOLV/PM EZOLV d1-15 Reference 15 0.00 Hz (0290) Sets the frequency reference in the units from o1-03 [Frequency Display Unit Selection]. (0.00 - 590.00 Hz) YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 231: D2: Reference Limits

    Sets maximum limit for all frequency references. The maximum output frequency is 100%. (0289) (0.0 - 110.0%) When the frequency reference is more than the value set in d2-01 the drive will continue to operate at the value set in d2-01. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 232: D3: Jump Frequency

    The drive will use the active accel/decel time to go through the specified dead band range. If the frequency reference is not in the range of the Jump frequency band, switch to constant speed operation. Figure 2.45 Jump Frequency YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 233: D4: Frequency Ref Up/Down & Hold

    OLV/PM OLV/PM AOLV/PM EZOLV d4-01 Freq Reference Hold Selection (0298) Sets the function that saves the frequency reference or the frequency bias (Up/Down 2) after a Stop (0, 1) command or when de-energizing the drive. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 234 Up/Down 2 bias value to the frequency reference and sets it to 0. The drive saves the frequency reference value to which the bias value was added. The drive will use the new value as the frequency reference when it restarts. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 235 (02AA) Sets the bias that the Up/Down 2 function adds to or subtracts from the frequency reference. (0.00 - 99.99 Hz) The operation is different for different setting values: • Setting d4-03 = 0.00 Hz YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 236 0 : Hold when Neither Up/Down Closed When the two MFDI terminals set for Up/Down 2 Command [H1-xx = 75, 76] activate or deactivate, the drive will hold the bias value. 1 : Reset when Neither / Both Closed YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 237 Sets the upper limit of the Up/Down 2 bias as a percentage of the Maximum Output Frequency. (0.0 - 100.0%) The drive saves the set bias upper limit in d4-06 [Frequency Ref Bias (Up/Down 2)]. Set d4-08 an applicable value before you use the Up/Down 2 function. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 238: D6: Field Weakening /Forcing

    This function uses a high motor excitation current reference for drive start-up only to help develop actual motor excitation current. Enable the Field Forcing function to increase motor responsiveness. Note: You cannot use Field Forcing during DC Injection Braking. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 239: D7: Offset Frequency

    Offset Frequency 1 (d7-01) to Add Offset Frequency 3 (d7-03)] to set the offset frequency. When you close more than one input at the same time, the drive adds the selected offset values together. Figure 2.51 shows the Offset frequency function: YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 240 Uses H1-xx = 46 [MFDI Function Select = Add Offset Frequency 3 (d7-03)] as a percentage of the (-100.0 - +100.0%) Maximum Output Frequency to add or subtract the set frequency to/from the frequency reference. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 241: E: Motor Parameters

    Enables a custom V/f pattern by changing E1-04 to E1-13 [V/f Pattern for Motor 1]. The default settings for E1-04 to E1-13 are the same as Setting Value 1 [Const Trq, 60Hz base, 60Hz max]. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 242 This is the protection function enabled in drives with built-in braking transistors. These values show the level that will trigger the built-in braking transistor. Refer to “YASKAWA AC Drive Series Option Braking Unit and Braking Resistor Unit Installation Manual (TOBPC72060001)” for more information.
  • Page 243 3 : Const Trq, 60Hz base, 72Hz max Use this constant torque pattern for general applications. This pattern is used when the load torque is constant without any rotation speed such as that used for linear conveyor systems. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 244 Use this derated torque pattern for torque loads proportional to three times the rotation speed. For example, fans and pumps. Note: The voltage values in the figures are for 200 V class drives. Multiply the values by 2 for 400 V class drives. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 245 • The wiring distance between the drive and motor is 150 m (492.1 ft) minimum • There is an AC reactor connected to the drive output. Note: The voltage values in the figures are for 200 V class drives. Multiply the values by 2 for 400 V class drives. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 246 Use this constant output pattern to rotate motors at more than 60 Hz. Output voltage is constant when you operate at more than 60 Hz. Note: The voltage values in the figures are for 200 V class drives. Multiply the values by 2 for 400 V class drives. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 247 E1-04: Maximum Output Frequency Default Name Description (Hex.) (Range) OLV/PM OLV/PM AOLV/PM EZOLV E1-04 Maximum Output Frequency Determined by A1-02 and E5-01 (0303) Sets the maximum output frequency for the V/f pattern. (Determined by A1-02 and E5-01) YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 248 OLV/PM OLV/PM AOLV/PM EZOLV E1-11 Mid Point B Frequency 0.0 Hz (030A) Sets a middle output frequency for the V/f pattern. (0.0 - E1-04) Expert Note: Set this parameter to 0.0 to disable the function. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 249: E2: Motor Parameters

    • If E2-01 < E2-03 [Motor No-Load Current], the drive will detect oPE02 [Parameter Range Setting Error]. • When the drive model changes, the display units for this parameter also change. –0.01 A: B001 to B018, 2001 to 2042, 4001 to 4023 –0.1 A: 2056 to 2082, 4031 to 4060 YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 250 Get the test report from the motor manufacturer. Note: The default setting of the no-load current is for a 4-pole motor recommended by Yaskawa. ■ E2-04: Motor Pole Count...
  • Page 251 • There is a large quantity of torque loss in fans and pumps. ■ E2-10: Motor Iron Loss Default Name Description (Hex.) (Range) OLV/PM OLV/PM AOLV/PM EZOLV E2-10 Motor Iron Loss Determined by o2-04, C6-01 (0317) Sets the motor iron loss. (0 - 65535 W) YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 252: E3: V/F Pattern For Motor 2

    • Parameter L1-01 [Motor Overload (oL1) Protection] sets the protection operation of oL1 [Motor Overload] the same as Motor 1. • When you use parameter A1-03 [Initialize Parameters] to initialize the drive, this parameter is not reset. 0 : V/f Control 2 : Open Loop Vector YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 253 Usually it is not necessary to change this parameter. Expert Note: • Set this parameter to 0.0 to disable the function. • When you initialize the drive, this parameter is reset to the default value. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 254: E4: Motor 2 Parameters

    The value set in E4-02 becomes the base slip compensation value. The drive sets this parameter during Rotational Auto-Tuning and Stationary Auto-Tuning. If you cannot do Auto-Tuning, use the information written on the motor nameplate and this formula to calculate the motor rated slip: YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 255 You can also manually enter the motor no-load current shown on the motor test report to E4-03. Contact the motor manufacturer for the motor test report. Note: The default setting of the no-load current is for a 4-pole motor recommended by Yaskawa. ■ E4-04: Motor 2 Motor Poles...

  • Page 256: E5: Pm Motor Settings

    E5: PM Motor Settings E5 parameters are used to set PM motor data. Set E5-01 to the motor code when using PM motors recommended by Yaskawa. E5 and other related motor parameters will be automatically set to the optimal values.
  • Page 257 • If the drive hunts or shows an alarm after you enter a motor code, use the keypad to enter the value shown on the nameplate to E5-xx. • When you use a PM motor other than a Yaskawa SMRD, SMRA, or SSR1 series, set E5-01 = FFFF.
  • Page 258 When you set this parameter, also set E5-24 = 0.0. The drive will detect oPE08 [Parameter Selection Error] in these conditions: • E5-09 = 0.0 and E5-24 = 0.0 • E5-09 ≠ 0.0 and E5-24 ≠ 0.0 YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 259: E9: Motor Setting

    Sets the function that switches polarity for initial polarity estimation. Usually it is not necessary to (0, 1) change this setting. Expert When “Sd = 1” is shown on the motor nameplate or test report for Yaskawa motors, set this parameter to 1. 0 : Disabled 1 : Enabled ◆...
  • Page 260 Determined by E9-02 and o2-04 Sets the motor rated output in the units from o1-58 [Motor Power Unit Selection]. (11EA) (0.00 - 650.00 kW) Auto-Tuning automatically sets this parameter to the value of [Motor Rated Power (kW)]. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 261 • E-type insulation: [the resistance value (Ω) shown on the test report at 75 °C] × 0.822 • B-type insulation: [the resistance value (Ω) shown on the test report at 75 °C] × 0.822 • F-type insulation: [the resistance value (Ω) shown on the test report at 115 °C] × 0.728 YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 262: F: Options

    When the motor speed is more than the value set in F1-08 [Overspeed Detection Level] for longer than the time set in F1-09 [Overspeed Detection Delay Time] it will trigger oS. 0 : Ramp to Stop YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 263 Delay Time], the drive will detect oS. Note: When A1-02 = 0 [Control Method Selection = V/f], set H6-01 = 3 [Terminal RP Pulse Train Function = Speed Feedback (V/F Control)] to enable this parameter. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 264: F6, F7: Communication Options

    F6 and F7 parameters are used to set the basic communication settings and method of fault detection for the communication option card. The communication option card parameters include common option card parameters and communication protocol-specific parameters. The following table lists the parameters that need to be set for each communication option card. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 265 F6-01 to F6-03 F6-04 F6-06 to F6-08 F6-10, F6-11 F6-14 F6-16 F6-20, F6-21 F6-22 F6-23 to F6-26 F6-30 to F6-32 F6-35, F6-36 F6-50 to F6-71 F7-01 to F7-15 F7-16 F7-17 to F7-42 F7-60 to F7-79 YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 266 Synchronous control Not supported Gateway Mode is not available with Yaskawa 1000-series drives or previous series drives. Note: • The communication speed in gateway mode is slower than the speed in fieldbus communications. Make sure that the speed is acceptable for your system.
  • Page 267 • The special registers of Drive 0 use read and write to send commands to and monitor Drives 1 to 4. Note: Energize the slave drive before you energize the master drive. If you energize the master drive first, the drive detects CE [Modbus Communication Error]. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 268 Refer to “15C6: Run Command (Drive 1)” for more information. 15C9 Frequency Reference (Drive 2) The unit of measure changes when o1-03 changes. 15CA Run Command (Drive 3) Refer to “15C6: Run Command (Drive 1)” for more information. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 269 • Drive detects Frequency Reference Setting Fault: Frequency reference when the error occurs Clears the value when the drive detects a communication error or communication stops. 15EB Drive Status (Drive 3) Refer to "15E7: Drive Status (Drive 1)" for more information. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 270 The keypad shows bUS and the drive continues operation at the current frequency reference. Note: Separately prepare safety protection equipment and systems, for example fast stop switches. The output terminal set to Alarm [H2-01 to H2-03 = 10] activates. 4 : Alarm (Run at d1-04) YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 271 (Hex.) (Range) OLV/PM OLV/PM AOLV/PM EZOLV F6-06 Torque Reference/Limit by Comm (03A7) Sets the function that enables and disables the torque reference and torque limit received from the (0, 1) communication option. 0 : Disabled YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 272 Description (Hex.) (Range) OLV/PM OLV/PM AOLV/PM EZOLV F6-11 CC-Link Communication Speed (03B7) Sets the communication speed for CC-Link communication. Restart the drive after you change the (0 - 4) parameter setting. 0 : 156 kbps YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 273 (Range) OLV/PM OLV/PM AOLV/PM EZOLV F6-20 MECHATROLINK Station 0021h Address (036B) Sets the station address for MECHATROLINK communication. Change the parameter then cycle (MECHATROLINK-II: power on the drive. 0020h - 003Fh, MECHATROLINK-III: 0003h - 00EFh) YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 274 MECHATROLINK Watchdog Error Sel (03C9) Sets the method to stop the motor or let the motor continue operating when the drive detects E5 (0 - 3) [MECHATROLINK Watchdog Timer Err]. 0 : Ramp to Stop YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 275 The H5-11 [Comm ENTER Command Mode] setting makes the RAM enter command necessary or not necessary to write parameters over network communication. When F6-32 = 0, 1, or 2, the H5-11 setting does not have an effect. The RAM enter command is always necessary to write parameters. 0 : PPO Type 1 : Conventional YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 276 Default Name Description (Hex.) (Range) OLV/PM OLV/PM AOLV/PM EZOLV F6-51 DeviceNet Baud Rate (03C2) Sets the DeviceNet communications speed. Restart the drive after you change the parameter setting. (0 - 4) 0 : 125 kbps YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 277 1 : 250 kbps 2 : 500 kbps ■ F6-56: DeviceNet Speed Scaling Default Name Description (Hex.) (Range) OLV/PM OLV/PM AOLV/PM EZOLV F6-56 DeviceNet Speed Scaling (03D7) Sets the speed scale for DeviceNet communication. (-15 - +15) YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 278 (Hex.) (Range) OLV/PM OLV/PM AOLV/PM EZOLV F6-64 to F6-67 Dynamic Out Assembly 109 0000H Param 1 to 4 (03DF - 03E2) Sets Configurable Outputs 1 to 4 written to the MEMOBUS register. (0000H - FFFFH) YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 279 OLV/PM AOLV/PM EZOLV F7-04 IP Address 4 Sets the fourth octet of the IP Address for the device that is connecting to the network. Restart the (03E8) (0 - 255) drive after you change this parameter. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 280 OLV/PM AOLV/PM EZOLV F7-10 Gateway Address 2 (03EE) Sets the second octet of the gateway address of the connected network. (0 - 255) Note: Set this parameter when F7-13 = 0 [Address Mode at Startup = Static]. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 281 Port 1 is set to “Auto” and port 2 is set to “Half”. 6 : Auto/Full Port 1 is set to “Auto” and port 2 is set to “Full”. 7 : Full/Half Port 1 is set to “Full” and port 2 is set to “Half”. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 282 F7-21: EtherNet/IP Voltage Scale Factor Default Name Description (Hex.) (Range) OLV/PM OLV/PM AOLV/PM EZOLV F7-21 EtherNet/IP Voltage Scale Factor Sets the scaling factor for the voltage monitor in the EtherNet/IP Class ID 2AH Object. (03F9) (-15 - +15) YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 283 PZD4 Write (0783) When you use a Profibus option, sets the MEMOBUS/Modbus address for PZD4 (PPO output). A value of 0, 1, or 2 will disable the PZD4 (PPO output) write operation to the MEMOBUS/Modbus register. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 284 OLV/PM OLV/PM AOLV/PM EZOLV F7-70 PZD1 Read (Status Word) (078A) When you use a Profibus option, sets the MEMOBUS/Modbus address for PZD1 (PPO input). PZD1 (PPO input) functions as the ZSW when F7-70 = 0. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 285 OLV/PM AOLV/PM EZOLV F7-78 PZD9 Read (0792) When you use a Profibus option, sets the MEMOBUS/Modbus address for PZD9 (PPO input). A value of 0 will disable the PZD9 (PPO input) load operation from the MEMOBUS/Modbus register. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 286 OLV/PM AOLV/PM EZOLV F7-79 PZD10 Read (0793) When you use a Profibus option, sets the MEMOBUS/Modbus address for PZD10 (PPO input). A value of 0 will disable the PZD10 (PPO input) load operation from the MEMOBUS/Modbus register. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 287: H: Terminal Function Selection

    Run Command (2-Wire Sequence 2) Forward Jog FWD/REV (2-Wire Sequence 2) Reverse Jog Add Offset Frequency 1 (d7-03) Fault Reset Add Offset Frequency 2 (d7-03) Fast Stop (N.O.) Add Offset Frequency 3 (d7-03) Motor 2 Selection Node Setup (CANopen) YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 288 Sets the function for MFDI terminal S4. (0 - 1FF) ■ H1-05: Terminal S5 Function Selection Default Name Description (Hex.) (Range) OLV/PM OLV/PM AOLV/PM EZOLV H1-05 Terminal S5 Function Selection (0402) Sets the function for MFDI terminal S5. (0 - 1FF) YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 289 When the setting value is F, the function is disabled. ■ H1-24: Terminal S4 Function Selection 2 Default Name Description (Hex.) (Range) OLV/PM OLV/PM AOLV/PM EZOLV H1-24 Terminal S4 Function Selection 2 (0B73) Sets the second function for MFDI terminal S4. (1 - 19F) YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 290 H1-41: Mbus Reg 15C0h bit1 Input Func Default Name Description (Hex.) (Range) OLV/PM OLV/PM AOLV/PM EZOLV H1-41 Mbus Reg 15C0h bit1 Input Func (0B55) Sets MFDI function to set to bit 1 of the MEMOBUS register 15C0 (Hex.). (1 - 19F) YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 291: Mfdi Setting Values

    3-Wire operation before you energize the drive, the motor can suddenly rotate when you energize the drive. Figure 2.56 3-Wire Sequence Wiring Example Figure 2.57 3-Wire Sequence Time Chart YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 292 Description OLV/PM OLV/PM AOLV/PM EZOLV Multi-Step Speed Reference Uses speed references d1-01 to d1-16 to set a multi-step speed reference. Note: Refer to Setting Procedures for Multi-step Speed Operation on page 225 for more information. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 293 Sets the command that stops drive output and coasts the motor to stop when the input is ON. WARNING! Incorrect Operation. Yaskawa recommends that you use H1-xx = 9 [Baseblock Command (N.C.)]. If a circuit error occurs in the MFDI, the drive cannot stop the output when the terminal set to H1-xx = 8 [Baseblock Command (N.O.)] turns ON.
  • Page 294 Sets the command to use a push button switch to increase the drive frequency reference. You must also set Setting 11 [Down Command]. ON : Increases the frequency reference. OFF : Holds the current frequency reference. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 295 When the motor accelerates to the setting value of d2-02, if the Up/Down command is enabled, the motor accelerates to the lower limit value of the analog input. – The lower limit value of the frequency reference is set for the analog input and d2-02 YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 296 • Frequency reference from Keypad [b1-01 = 0] • Frequency reference from Analog Input [b1-01 = 1] • Frequency reference from Pulse Train Input [b1-01 = 4] YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 297 WARNING! Incorrect Operation. Yaskawa recommends that you use H1-xx = 17 [Fast Stop (N.C.)]. If a circuit error occurs in the MFDI, the drive cannot stop the output when the terminal set to H1-xx = 15 [Fast Stop (N.O.)] turns ON.
  • Page 298 • Set C1-09 [Fast Stop Time] to a correct deceleration time. If the deceleration time is too short, it can cause an overvoltage fault and failure to stop the motor from coasting. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 299 When the terminal is active for 100 ms, this function reads a sample of the analog frequency reference and holds that sample. When you input the sample/hold command again, the function again reads a sample of the analog frequency YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 300 Sets a command to stop the drive when a failure or fault occurs on an external device. WARNING! Incorrect Operation. Yaskawa recommends that you use H1-xx = 21, 23, 25, 27, 29, 2B, 2D, 2F [External Fault (N.C.)]. If a circuit error occurs in the MFDI, the drive cannot stop the output when the terminal set to H1-xx = 20, 22, 24, 26, 28, 2A, 2C, 2E [External Fault (N.O.)] turns ON.
  • Page 301 PID Soft Starter Disable Sets the PID soft starter function. ON : Disable Disables b5-17 [PID Accel/Decel Time]. OFF : Enabled Enables b5-17 [PID Accel/Decel Time]. Note: Refer to b5: PID control on page 181 for more information. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 302 Setting Value Function Description OLV/PM OLV/PM AOLV/PM EZOLV Reverse RUN (2-Wire) Sets the Forward Run command for 2-wire sequence 1. Set this function and H1-xx = 40 [Forward RUN (2-Wire)] together. ON : Reverse Run YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 303 Add Offset Frequency 3 (d7- Sets the function to add the offset frequency set in d7-03 [Offset Frequency 3] to the frequency reference when the terminal activates. Note: Refer to d7: Offset Frequency on page 239 for more information. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 304 • The drive will detect oPE03 [Multi-Function Input Setting Err] if you set H1-xx = 61 and H1-xx = 62 at the same time. • Refer to b3: Speed Search on page 170 for more information. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 305 • When you restart the drive after you use high-slip braking, make sure that the drive fully stops the motor, then clear the high-slip braking input. • Refer to High Slip Braking (HSB) on page 407 for more information. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 306 Command are active or not active, the drive holds the output frequency. (holds the bias value). • When the frequency changes, it will reset the bias. • For all other statuses, the drive will follow the frequency reference. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 307 ■ 78: Analog TorqueRef Polarity Invert Setting Value Function Description OLV/PM OLV/PM AOLV/PM EZOLV Analog TorqueRef Polarity Invert Sets the rotation direction of the external torque reference. ON : External torque reference reverse direction YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 308 Sets operation of Short Circuit Braking (N.O.). WARNING! Incorrect Operation. Yaskawa recommends that you use H1-xx = 7D [Short Circuit Braking (N.C.)]. If a circuit error occurs in the MFDI, the motor can take longer than expected to stop when the terminal set to H1-xx = 7C [Short Circuit Braking (N.

  • Page 309: H2: Digital Outputs

    Name Default Function Term MA/MB-MC Function Selection H2-01 Fault (Contact) H2-02 Term P1-C1 Function Selection During Run H2-03 Term P2-C2 Function Selection Speed Agree 1 Refer to Table 2.53 to set H2-xx [MFDO Function Select]. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 310 You can set MFDO functions to bit 0 to bit 2 [MEMOBUS MFDO1 to 3] of MEMOBUS register 15E0 (Hex.). Use H2-40 to H2-42 [Mbus Reg 15E0h bit0 to bit2 Output Func] to select the function. Figure 2.65 Functional Block Diagram of MEMOBUS Multi-function Output YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 311 • If you use the function to output logical calculation results, you cannot set H2-01 to H2-03 = 1xx [Inverse Output of xx]. If you do, the drive will detect oPE33 [Digital Output Selection Error]. • When you do not use H2-60, H2-63, and H2-66, set them to F. The through mode function is not supported. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 312: H2 Mfdo Parameters

    • When the control power supply to the drive is operating, the drive will keep the Watt hours. If a momentary power loss causes the drive to lose control power, the Watt hour count will reset. 0 : 0.1 kWh units 1 : 1 kWh units 2 : 10 kWh units YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 313 Comparator 1 Lower Limit 0.0% (1541) Sets the lower limit detection level for comparator 1 when the full scale analog output for the monitor (0.0 - 300.0%) selected in H2-20 [Comparator 1 Monitor Selection] is the 100% value. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 314 Comparator 2 Lower Limit 0.0% (1547) Sets the lower limit detection level for comparator 2 as a percentage of the full scale analog output (0.0 - 300.0%) for the monitor selected in H2-26 [Comparator 2 Monitor Selection]. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 315 H2-33: Comparator1 Protection Selection Default Name Description (Hex.) (Range) OLV/PM OLV/PM AOLV/PM EZOLV H2-33 Comparator1 Protection Selection (159B) Sets drive operation when it detects CP1 [Comparator1 Limit Fault]. (0 - 4) 0 : Ramp to Stop YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 316 • After you enter a Run command and wait for the time set in this parameter, the drive will monitor operation and make sure that it is in the Comparator 1 range until you enter the Stop command. • When CP1 detection is disabled, the drive will activate the output terminal set for Comparator 1 [H2-xx = 66]. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 317 OLV/PM AOLV/PM EZOLV H2-62 Term MA,MB,MC 0.1 s Minimum ON Time (1B48) Sets the minimum ON time that the drive uses to output the logical calculation results from terminal (0.0 - 25.0 s) MA/MB-MC. Expert YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 318: Mfdo Setting Values

    Terminal P2 Minimum ON 0.1 s Time (1B4E) Sets the minimum ON time used to output the logical calculation results from terminal P2-C2. (0.0 - 25.0 s) Expert ◆ MFDO Setting Values Selects the function configured to MFDO. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 319 Speed Agree 1 The terminal activates when the output frequency is in the range of the frequency reference ± L4-02 [Speed Agree Detection Width]. Note: The detection function operates in the two motor rotation directions. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 320 [Speed Agree Detection Width]. After the terminal deactivates, the terminal stays deactivated until the output frequency = L4-01. Note: The detection function operates in the two motor rotation directions. The drive uses the L4-01 value as the forward/reverse detection level. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 321 • When you enter a Run command and it immediately triggers an overvoltage or undervoltage fault because the drive has an overvoltage or undervoltage fault during stop • When the drive is in Programming Mode and will not accept a Run command YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 322 Function Description OLV/PM OLV/PM AOLV/PM EZOLV Frequency Reference Loss The terminal activates when the drive detects a loss of frequency reference. Note: Refer to L4-05: Fref Loss Detection Selection on page 384 for more information. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 323 The detection function operates in the two motor rotation directions. ON : The output frequency is in the range of “frequency reference ± L4-04”. OFF : The output frequency is not in the range of “frequency reference ± L4-04”. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 324 ON : The output frequency is less than the value of L4-03 or it is not more than the value of L4-03 + L4-04. OFF : The output frequency is higher than the value of L4-03 + L4-04. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 325 L6: Torque Detection on page 389 for more information. ■ 18: Torque Detection 2 (N.O.) Setting Value Function Description OLV/PM OLV/PM AOLV/PM EZOLV Torque Detection 2 (N.O.) The terminal activates when the drive detects overtorque or undertorque. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 326 OFF : During baseblock ■ 1C: Motor 2 Selected Setting Value Function Description OLV/PM OLV/PM AOLV/PM EZOLV Motor 2 Selected The terminal activates when you select motor 2. ON : Motor 2 Selected OFF : Motor 1 Selected YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 327 Mechanical Weakening Detection on page 390 for more information. ■ 2F: Maintenance Notification Setting Value Function Description OLV/PM OLV/PM AOLV/PM EZOLV Maintenance Notification The terminal activates when drive components are at their estimated maintenance period. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 328 Setting Value Function Description OLV/PM OLV/PM AOLV/PM EZOLV Watt Hour Pulse Output Outputs the pulse that shows the watt hours. Note: Refer to H2-06: Watt Hour Output Unit Selection on page 312 for more information. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 329 Refer to KEB Ride-Thru Function on page 364 for more information. ■ 4B: During Short Circuit Braking Setting Value Function Description OLV/PM OLV/PM AOLV/PM EZOLV During Short Circuit Braking The terminal activates during Short Circuit Braking. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 330 The terminal activates if the monitor value set with H2-20 [Comparator 1 Monitor Selection] is in range of the values of H2-21 [Comparator 1 Lower Limit] and H2-22 [Comparator 1 Upper Limit] for the time set in H2-24 [Comparator 1 On-Delay Time]. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 331 The terminal activates when there is an external 24V power supply between terminals PS-AC. ON : The external 24V power supply is supplying power. OFF : The external 24V power supply is not supplying power. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 332: H3: Analog Inputs

    Output Frequency Lower Limit Through Mode PID Feedback DWEZ Analog Input 1 PID Setpoint DWEZ Analog Input 2 Frequency Bias Note: All analog input scaling uses gain and bias for adjustment. Set the gain and bias values correctly. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 333 Mbus Reg 15C2h Input Function -32767 to +32767 H3-41 15C3 Mbus Reg 15C3h Input Function -32767 to +32767 H3-42 Set as 100% = 4096. Figure 2.82 Functional Block Diagram for MEMOBUS Multi-Function AI Command 1 YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 334: H3: Mfai Parameters

    H3-04: Terminal A1 Bias Setting Default Name Description (Hex.) (Range) OLV/PM OLV/PM AOLV/PM EZOLV H3-04 Terminal A1 Bias Setting 0.0% (0412) Sets the bias of the analog signal input to MFAI terminal A1. (-999.9 - +999.9%) YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 335 Sets the bias of the analog signal input to MFAI terminal A2. (-999.9 - +999.9%) When 0 V (4 mA or 0 mA) is input, this parameter sets the bias for the function set for terminal A2 as a percentage. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 336 Mbus Reg 15C1h Input Function (0B5C) Sets the MEMOBUS AI1 function. (4 - 2F) You can use the MFAI function from MEMOBUS/Modbus communications. Use this parameter to set the function. Sets the function for MEMOBUS/Modbus register 15C1h. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 337: Multi-Function Analog Input Terminal Settings

    • H3-10 = 1 [Terminal A2 Function Selection = Frequency Gain] • A 50% frequency gain is input to terminal A2 • A frequency reference of 80% is input from terminal A1 The calculated frequency reference is 40% of the maximum output frequency. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 338 When you enable C1-01 [Acceleration Time 1], the acceleration time is: Acceleration Time 1 = Setting value of C1-01 × acceleration and deceleration time gain / 100 Figure 2.84 Acceleration/Deceleration Time Gain through Analog Input YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 339 9: Output Frequency Lower Limit Setting Value Function Description OLV/PM OLV/PM AOLV/PM EZOLV Output Frequency Lower Limit Enters a signal to adjust the output frequency lower limit level as a percentage of the maximum output frequency. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 340 WARNING! Sudden Movement Hazard. Set correct torque limits for applications, for example elevator applications. If you set torque limits incorrectly, motor torque that is not sufficient can cause damage to equipment and cause serious injury or death. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 341 • Use a system that will not let the vertical axis fall if the drive fails. Figure 2.88 shows the relation between torque limits from parameters and torque limits from analog input. Figure 2.88 Torque Limits from Parameters and Analog Inputs YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 342 When you set a terminal that you do not use to 1F, you can use the signal that is input to that terminal as the PLC analog signal input from MEMOBUS/Modbus communications or the communication option. This input signal does not have an effect on drive operation. This signal functions the same as F (Through Mode). YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 343: H4: Analog Outputs

    Figure 2.89 Analog Output Gain/Bias Configuration Example 1 For example, when the parameter value set to analog output is 0, and a 3 V signal is to be output to terminal AM, set H4-03 [AM Analog Output Bias] = 30%. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 344 Sets the bias of the monitor signal that is sent from MFAO terminal AM. (-999.9 - +999.9%) The analog signal output from the AM terminal is a maximum of 10 V (or 20 mA). Use H4-07 [Terminal AM Signal Level Select] to set the signal level. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 345: H5: Memobus/Modbus Communication

    (0 - 8) Note: Re-energize the drive or set H5-20 = 1 [Communication Parameters Reload = Reload Now] after you change the parameter setting. 0 : 1200 bps 1 : 2400 bps 2 : 4800 bps YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 346 0 : Disabled Does not detect CE. The drive continues operation. 1 : Enabled Detects CE. If the drive detects CE, it will operate as specified by the setting of H5-04 [Communication Error Stop Method]. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 347 The drive uses bit 0 in command data 0001H of the MEMOBUS register in the motor forward Run command (bit 0 = 1) and the stop command (bit 0 = 0). The drive uses bit 1 in the motor reverse Run command (bit 1 = 1) and the stop command (bit 1 = 0). YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 348 H5-22: Speed Search from MODBUS Default Name Description (Hex.) (Range) OLV/PM OLV/PM AOLV/PM EZOLV H5-22 Speed Search from MODBUS (11CF) Enables the MEMOBUS/Modbus communication register Speed Search function (bit0 of 15DFH). (0, 1) 0 : Disabled 1 : Enabled YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 349: H6: Pulse Train Input/Output

    ■ H6-01: Terminal RP Pulse Train Function Default Name Description (Hex.) (Range) OLV/PM OLV/PM AOLV/PM EZOLV H6-01 Terminal RP Pulse Train Function (042C) Sets the function for pulse train input terminal RP. (0 - 3) YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 350 6. Set C5 parameters related to ASR gain and integral time to adjust responsiveness. Note: • Set A1-02 = 0 and H6-01 = 3 to show C5 parameters. • You cannot use Simple Closed Loop V/f Mode with the Motor Switch function. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 351 • Use the pulse train monitor as the sourcing output. Output Voltage Load Impedance (kΩ) VRL(V) 5 V or more 1.5 kΩ or more 8 V or more 4.0 kΩ or more 10 V or more 10 kΩ or more YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 352: H7: Virtual Mfio Selection

    WARNING! Sudden Movement Hazard. Before you do a test run, make sure that the setting values for virtual input and output function parameters are correct. Virtual input and output functions can have different default settings and operation than wired input and output functions. Incorrect function settings can cause serious injury or death. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 353 Virtual Multi-Function Input (1186) Sets the function that enters the virtual input set in H7-12 [Virtual Multi-Function Output 2]. (1 - 19F) Expert Note: 1B [Programming Lockout] and 11B [Inverse Input of 1B] are not available. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 354 (0.0 - 25.0 s) Expert ■ H7-14: Virtual Multi-Function Output 3 Default Name Description (Hex.) (Range) OLV/PM OLV/PM AOLV/PM EZOLV H7-14 Virtual Multi-Function Output 3 (11A8) Sets the function for virtual digital output 3. (0 - 1A7) Expert YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 355 Select (1163) Sets the signal level of the virtual analog output. (0 - 2) 0 : 0 to 100% (Absolute Value) 1 : -100 to 100% 2 : 0 to 100% (Lower Limit at 0) YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 356 H7-42: Virtual Analog Output FilterTime Default Name Description (Hex.) (Range) OLV/PM OLV/PM AOLV/PM EZOLV H7-42 Virtual Analog Output 0.00 s FilterTime (1165) Sets the time constant for a primary filter of the virtual analog output. (0.00 - 2.00 s) YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 357: L: Protection Functions

    PTC is an acronym for Positive Temperature Coefficient. The following shows the configuration procedure when you use terminal A2. 1. Connect the PTC thermistor input from the motor to analog input terminal A2 on the drive. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 358 • Output current • Output frequency • Motor thermal characteristics • Time characteristics If the drive detects motor overload, the drive will trigger an oL1 [Motor Overload] and stop drive output. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 359 Use this setting for drive-dedicated motors with a speed range for constant torque of 1:10. The speed control for this motor is 10% to 100% when at 100% load. Operating slower than 10% speed at 100% load will cause motor overload. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 360 Use this setting with a PM motor for constant torque that has a speed range for constant torque of 1:500. The speed control for this motor is 0.2% to 100% when at 100% load. Operating slower than 0.2% speed at 100% load will cause motor overload. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 361 Shows the motor protection operation time characteristics when the overload occurs immediately after starting operation from a complete stop. • Hot start Shows the motor protection operation time characteristics when overload occurs from continuous operation below the motor rated current. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 362 The output turns off and the motor coasts to stop. The output terminal set for Fault [H2-01 to H2-03 = E] activates. 2 : Fast Stop The drive stops the motor in the deceleration time set in C1-09 [Fast Stop Time]. The output terminal set for Fault [H2-01 to H2-03 = E] activates. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 363 Default Name Description (Hex.) (Range) OLV/PM OLV/PM AOLV/PM EZOLV L1-22 Leakage Current Filter Determined by C6-02 Time1 (0768) Sets the leakage current detection reduction filter time constant during constant speed run. (0.0 - 60.0 s) YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 364: L2: Power Loss Ride Through

    If you cannot use the dynamic braking option, use System KEB Ride- Thru 2 it also monitors the DC bus voltage. Thru 2. If the voltage level increases, the drive momentarily holds the frequency to prevent an ov before it continues to decelerate. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 365 If you do not return the DC bus voltage in the time set in L2-02 [Power Loss Ride Through Time], the drive detects Uv1 [DC Bus Undervoltage] and the drive turns off its output. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 366 Cancel KEB Operation When Restoration of Power Occurs while the Control Power (Power Supply to the Control Board) is Maintained shows an example with this configuration: • L2-01 = 4 [Kinetic Energy Backup: CPU Power] is set. • KEB Ride-Thru is not used. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 367 Figure 2.107 Use the KEB Ride-Thru to Cancel KEB Operation when Restoration of Power Occurs while the Control Power (Power Supply to the Control Board) is Maintained When L2-07 = 0.00 s, the drive accelerates again as specified by the applicable Acceleration Time [C1-01, C1- 03, C1-05, C1-07], and usual operation continues. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 368 Sets the acceleration time to return to the frequency reference value before a power Time loss, after you cancel the KEB operation. When L2-07 = 0, the drive uses the standard acceleration times set in C1-01, C1-03, C1-05, and C1-07 [Acceleration Time]. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 369 • The necessary time for the drive to restart after power returns is different for different drive capacities. • The upper limit of the possible momentary power loss Ride-Thru time is different for different drive models. 2 : Enabled while CPU Power Active YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 370 • The drive does not detect a Uv2 [Control Power Undervoltage]. Depending on use conditions, if the time set in L2-02 is long, the drive may detect Uv2 before Uv1. If this is a problem, decrease the time set in L2-02 to prevent Uv2. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 371 L2-06 and then returns to the initial frequency reference as specified by C1-01 [Acceleration Time 1]. The drive uses the setting value of the KEB frequency rate as shown in the this formula to set the KEB frequency level: YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 372 When the DC bus voltage is less than the level of L2-05 [Undervoltage Detection Lvl (Uv1)] in one of these conditions, KEB operation continues until the time set in L2-10 is expired: • L2-01 = 3 [Power Loss Ride Through Select = Kinetic Energy Backup: L2-02] YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 373 If you keep constant deceleration rates for more than one drive, it can trigger ov faults. Use the dynamic braking option with System KEB Ride-Thru 1. 3 : System KEB Ride-Thru 2 The drive uses the KEB deceleration time set in L2-06 to decelerate and it also monitors the DC bus voltage. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 374: L3: Stall Prevention

    Set these parameters as necessary when you use the overvoltage suppression function: • L3-20 [DC Bus Voltage Adjustment Gain] • L3-21 [OVSuppression Accel/Decel P Gain] • L3-24 [Motor Accel Time @ Rated Torque] • L3-25 [Load Inertia Ratio] YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 375 L3-22 [PM Stall Prevention Decel Time]. The drive starts acceleration again when the output current is less than L3-02 - 15%. When the time set in L3-27 is expired, the drive starts acceleration again. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 376 OLV/PM AOLV/PM EZOLV L3-03 Stall Prevent Limit during Accel (0491) Sets the lower limit for the stall prevention level used in the constant output range as a percentage of (0 - 100%) the drive rated output current. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 377 The input voltage setting of E1-01 [Input AC Supply Voltage] sets the DC bus voltage level for Stall Prevention. Table 2.60 Stall Prevention Level during Deceleration Drive Input Voltage Stall Prevention Level during Deceleration 200 V Class 377 V 400 V Class 754 V YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 378 When L3-04 = 7, the overexcitation current increases as compared with 4. Motor load becomes larger, and it can cause oL1 [Motor Overload]. When you can use L3-04 = 4 to operate the drive, set L3-04 = 4. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 379 A1 and A2 to change the stall prevention level during run. If you set the input level for terminals A1 and A2 [H3-xx = 8] and L3-06, the drive will use the smaller value for Stall Prevent Level during Run. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 380 • L3-04 = 2 [Stall Prevention during Decel = Intelligent (Ignore Decel Ramp)] • L3-11 = 1 [Overvoltage Suppression Select = Enabled] • H1-xx = 7A or 7B [MFDI Function Selection = KEB Ride-Thru 2 Activate (N.O./N.C.)] YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 381 01, E2-11, and E5-01 (046E) Sets the motor acceleration time to reach the maximum frequency at the motor rated torque for stopped single-drive motors. (0.001 - 10.000 s) Expert Set one of these parameters to enable L3-20: YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 382 When Auto-Tuning changes the value of E2-11 [Motor Rated Power (kW)], the drive will automatically set this parameter to the value for a Yaskawa standard motor (4 poles). When you use a PM motor, the drive uses the value in E5-01 [PM Motor Code Selection] to change L3- ■...
  • Page 383 L3-40: Current Limit S-Curve @ Acc/Dec Default Name Description (Hex.) (Range) OLV/PM OLV/PM AOLV/PM EZOLV L3-40 Current Limit S-Curve @ Acc/Dec Sets the function to enable and disable the best S-curve characteristic used for current-limited (11D4) (0, 1) acceleration. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 384: L4: Speed Detection

    ■ L4-05: Fref Loss Detection Selection Default Name Description (Hex.) (Range) OLV/PM OLV/PM AOLV/PM EZOLV L4-05 Fref Loss Detection Selection Sets the operation when the drive detects a loss of frequency reference. (049D) (0, 1) YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 385 – L6-04 = 1, 3, 5, 7 [Torque Detection Selection 2 = UL @ Speed Agree] • When you use speed agreement with DriveWorksEZ. • When the MFDI terminals set for H1-xx = 75, 76 [Up/Down 2 command] activate. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 386: L5: Fault Restart

    Output Phase Loss Overvoltage L5-08 Overcurrent Input Phase Loss Heatsink Overheat L5-08 Braking Resistor Overheat Motor Overload L5-07 Dynamic Braking Transistor Fault Drive Overload L5-07 STPo Motor Step-Out Detected Overtorque Detection 1 L5-07 DC Bus Undervoltage L5-08 YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 387 Use these 4 digits to set the Auto Restart function for oL1 to oL4. From left to right, the digits set (0000 - 1111) oL1, oL2, oL3, and oL4, in order. 0000 : Disabled 0001 : Enabled (—/—/—/oL4) YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 388 1001 : Enabled (Uv1/–/—/GF) 1010 : Enabled (Uv1/–/oH1/–) 1011 : Enabled (Uv1/–/oH1/GF) 1100 : Enabled (Uv1/ov/—/–) 1101 : Enabled (Uv1/ov/—/GF) 1110 : Enabled (Uv1/ov/oH1/–) 1111 : Enabled (Uv1/ov/oH1/GF) Figure 2.118 Setting Digits and Fault Code YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 389: L6: Torque Detection

    When you use Overtorque/Undertorque Detection 2, set L6-04 [Torque Detection Selection 2], L6-05 [Torque Detection Level 2], and L6-06 [Torque Detection Time 2]. Set the terminal that outputs the alarm in H2-01 to H2-03 [MFDO Function Select]. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 390 Table 2.63 Mechanical Weakening Detection Settings Parameters Configuration Parameter Mechanical Deterioration Detection MFDO Function Select • Terminal MA-MC H2-01, H2-02, and H2-03 = 22 • Terminal P1-C1 • Terminal P2-C2 Operation Selection after Detection L6-08 YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 391 The drive outputs a UL3 and operation stops. 8 : UL @ RUN - Fault When the Run command is enabled, the drive constantly detects undertorque. The drive outputs a UL3 and operation stops. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 392 7 : UL @ Speed Agree - Fault The drive detects undertorque when the output frequency aligns with the frequency reference. Detection does not occur during acceleration/deceleration. The drive outputs a UL4 and operation stops. 8 : UL @ RUN - Fault YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 393 When the speed (absolute value) ≥ L6-09, the drive detects mechanical weakening. The drive will detect oL5 and stop operation. 5 : UL5 @ Speed < L6-09 - Alarm When the speed (signed) ≤ L6-09, the drive detects mechanical weakening. The drive will detect UL5 [Mechanical Weakening Detection 2] and continue operation. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 394: L7: Torque Limit

    • When you use torque limits for lifting applications, do not lower the torque limit value too much. When the torque limit function is triggered, falls and rollbacks can occur because of sudden acceleration stops and stalls of the motor. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 395 Description (Hex.) (Range) OLV/PM OLV/PM AOLV/PM EZOLV L7-02 Reverse Torque Limit 200% Sets the torque limit value for reversed motoring as a percentage, where motor rated torque is the (04A8) (0 - 300%) 100% value. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 396 The torque limit function works with proportional control during acceleration and deceleration, and switches to integral control at constant speed. Use this setting when quickly reaching the target speed is more important than the torque limit during speed changes. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 397: L8: Drive Protection

    (0, 1) (3% ED) installed on the heatsink. 0 : No Disables braking resistor protection. Use this setting for dynamic braking options that are not Yaskawa ERF series braking resistors. 1 : Yes Enables protection for Yaskawa ERF series braking resistors.
  • Page 398 The drive detects phase loss when power supply phase loss occurs or the main circuit capacitor becomes unusable, which causes PF [Input Phase Loss] to show on the keypad. Disable the detection of the input power supply phase loss function in these conditions: • During deceleration YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 399 This setting extends the fan lifetime. 1 : Always On The fan turns on when you supply power to the drive. 2 : Temperature-Dependent Fan Ctrl. The fan turns on when the drive detects that the main circuit is overheating. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 400 Note: Contact Yaskawa or your nearest sales representative before disabling this function at low speeds. If you frequently operate drives with high output current in low speed ranges, it can cause heat stress and decrease the life span of drive IGBTs.
  • Page 401 • The keypad shows L8-31 when E9-01 = 1 [Motor Type Selection = Permanent Magnet (PM)] in EZ Vector Control. ■ L8-35: Installation Method Selection Default Name Description (Hex.) (Range) OLV/PM OLV/PM AOLV/PM EZOLV L8-35 Installation Method 0, 3 Selection (04EC) Sets the type of drive installation. (0 - 3) YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 402 Name Description (Hex.) (Range) OLV/PM OLV/PM AOLV/PM EZOLV L8-51 STPo I Detection Level 0.0% (0471) Sets the STPo [Motor Step-Out Detected] detection level as a percentage of the motor rated current. (0.0 - 300.0%) Expert YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 403 (100 - 5000 ms) drive detects an STPo [Motor Step-Out Detected]. Expert Note: If this value is too small, it can cause incorrect detection of STPo. If this value is too large, the drive will not detect STPo. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 404 L8-95: Low Speed Pull-out Amount Default Name Description (Hex.) (Range) OLV/PM OLV/PM AOLV/PM EZOLV L8-95 Low Speed Pull-out Amount (077F) Sets the average count of LSo [Low Speed Motor Step-Out] detections. (1 - 50 times) Expert YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 405: N: Special Adjustment

    OLV/PM AOLV/PM EZOLV n1-05 Hunting Prevent Gain in 0.00 Reverse (0530) Sets the performance of the hunting prevention function. This parameter adjusts Reverse run. Usually (0.00 - 2.50) it is not necessary to change this parameter. Expert YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 406: N2: Auto Freq Regulator (Afr)

    • If hunting or oscillation occurs with light loads, increase the setting value in 0.05-unit increments and examine the response. • When torque is not sufficient with heavy loads or to make the torque or speed response better, decrease the setting value in 0.05-unit increments and examine the response. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 407: N3: High Slip Braking (Hsb) And Overexcitation Braking

    MFDI for High Slip Braking (HSB) Activate [H1-xx = 68] activates. Figure 2.123 High Slip Braking Time Chart An induction motor is necessary to use high slip braking. Set A1-02 = 0 [Control Method Selection = V/f Control] to enable high slip braking: YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 408 • Motor loss increases during overexcitation deceleration. Use this function when the duty time factor is 5% ED or less and the braking time is 90 seconds or less. The load inertia and motor characteristics have an effect on the braking time. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 409 If a force on the load side is rotating the motor or if there is too much load inertia connected to the motor, the drive will detect oL7. The current flowing to the motor from the load can overheat the motor and cause burn damage to the motor. Set this parameter to prevent burn damage to the motor. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 410 (Range) OLV/PM OLV/PM AOLV/PM EZOLV n3-23 Overexcitation Braking Operation (057B) Sets the direction of motor rotation where the drive will enable overexcitation. (0 - 2) 0 : Disabled 1 : Enabled Only when Rotating FWD YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 411: N5: Feed Forward Control

    ■ n5-01: Feed Forward Control Selection Default Name Description (Hex.) (Range) OLV/PM OLV/PM AOLV/PM EZOLV n5-01 Feed Forward Control Selection (05B0) Sets the feed forward function. (0, 1) 0 : Disabled 1 : Enabled YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 412 Set n5-02 [Motor Inertia Acceleration Time]. 1. Connect the motor and load. 2. Set C1-01 [Acceleration Time 1] = 0. 3. Use L7-01 to L7-04 [Torque Limit] to set the expected test run torque limit levels. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 413: N6: Online Tuning

    The drive adjusts the output voltage during run to increase overload tolerance and minimize the effects of high temperatures on speed precision. Note: Setting 2 is enabled only when b8-01 = 0 [Energy Saving Control Selection = Disabled]. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 414: N7: Ez Drive

    When you increase the setting value, you can do a speed search of a motor rotating at a high frequency. If the setting value is too high, the calculated speed will oscillate and a restart will fail. Decrease the setting value in these conditions. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 415: N8: Pm Motor Control Tuning

    The drive uses the Initial Rotor Position Estimated Current to detect the initial position of rotors. Use the "Si" value on the motor nameplate, if available. Note: When A1-02 = 7 [CLV/PM], this parameter takes effect only in Expert Mode. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 416 ACR q Gain @PoleEst (0556) Sets the proportional gain for current regulator q-axis control when the drive estimates the initial (0 - 2000) pole. Usually it is not necessary to change this setting. Expert YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 417 1 : High Frequency Injection Injects high frequency to detect the rotor position. This setting can cause a loud excitation sound when the motor starts. Note: When you set 1, do High Frequency Injection Auto-Tuning. 2 : Pulse Injection YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 418 OLV/PM AOLV/PM EZOLV n8-42 HFI I Time 0.10 s (0569) Sets the integral time constant for the high frequency injection speed estimation. Usually it is not (0.00 - 9.99 s) necessary to change this setting. Expert YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 419 • Increase the setting value in steps of 5% when hunting or vibration occurs during run at constant speed. • Increase the setting value in steps of 5% if the motor stalls during run at constant speed. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 420 Default Name Description (Hex.) (Range) OLV/PM OLV/PM AOLV/PM EZOLV n8-54 Voltage Error Compensation 1.00 s Time (056D) Sets the time constant that the drive uses when adjusting for voltage errors. (0.00 - 10.00 s) Expert YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 421 Sets the high efficiency control method for IPM motors. Usually it is not necessary to change this (0 - 2) setting. Expert 0 : Disabled 1 : Enabled (Vd) 2 : Enabled (Vd & Vq) YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 422 Sets the gain of internal speed feedback detection suppression while the overvoltage suppression (0.00 - 10.00) function is operating as a magnification value. Usually it is not necessary to change this parameter. Expert Adjust this parameter in these conditions: YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 423 • If n8-74 > n8-75 [Medium Load Iq Level (low)], the drive will detect oPE08 [Parameter Selection Error]. • The change is linear between n8-74 and n8-75 and the level of the pull-in current from n8-48 to n8-78 [Medium Load Id Current]. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 424 WARNING! Sudden Movement Hazard. Make sure that the polarity is correct before you send a Run command. If the drive incorrectly detects the polarity, the drive can rotate in the direction opposite of the Run command and cause serious injury or death. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 425 2.10 n: Special Adjustment When you use a Yaskawa motor, check the motor nameplate for an “Si” value and set this parameter ≥ "Si × 2". Consult the motor manufacturer for information about maximum setting values. Find the Polarity of Magnetic Poles When you start operation, the drive estimates the magnetic poles and finds the polarity of the magnetic poles.

  • Page 426: Na: Pm Motor Control Tuning

    Default Name Description (Hex.) (Range) OLV/PM OLV/PM AOLV/PM EZOLV nA-01 Observer Calc Gain 3 30.0 (3129) Sets the gain for speed estimation. Usually it is not necessary to change this setting. (0.0 - 1000.0) Expert YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 427: O: Keypad-Related Settings

    B - Set display regions to o1-41, o1- 43, and o1-45. Figure 2.125 Bar Graph Display A - Set Ux-xx [Monitors] to o1-24. C - Set display ranges to o1-55. B - Set display regions to o1-56. Figure 2.126 Analog Gauge Display YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 428 Frequency Display Unit Selection Default Name Description (Hex.) (Range) OLV/PM OLV/PM AOLV/PM EZOLV o1-03 Frequency Display Unit Determined by A1-02 Selection (0502) Sets the display units for the frequency reference and output frequency. (0 - 3) YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 429 1 : min (r/min) units When you set o1-04 = 1, make sure that you set the number of motor poles in these parameters: • E5-04 [PM Motor Pole Count] • E9-08 [Motor Pole Count] YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 430 Sets a maximum of 12 monitors as user monitors. This parameter is only available when using an o1-25: 102 LCD keypad. o1-26: 103 o1-27 to o1-35: 0 (0, 101 - 999) These parameters save the monitor items selected by the LCD keypad [Custom Monitor]. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 431 When the backlight is off, push a key on the keypad to temporarily turn the backlight on. After the backlight turns on, it will turn off automatically after the time set in o1-38 is expired. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 432 Selects the horizontal range used to display the monitor set in o1-25 [Custom Monitor 2] as a bar (0 - 1) graph. This parameter is only available with an LCD keypad. 0 : +/- Area ( - o1-44 ～ o1-44 ) 1 : + Area ( 0 ~ o1-44 ) YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 433 (-300.0 - +299.9%) as a trend plot. This parameter is only available with an LCD keypad. Note: Parameter o1-50 [Trend Plot 2 Scale Maximum Value] sets the upper limit. The upper limit is (o1-50 - 0.1)%. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 434 Shows the motor output in kW units. 1 : HP Shows the motor output in HP units. Note: When you use an LED keypad, use o1-58 to make sure that the units for the monitors and parameters are correct. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 435: O2: Keypad Operation

    Name Description (Hex.) (Range) OLV/PM OLV/PM AOLV/PM EZOLV o2-03 User Parameter Default Value (0507) Sets the function to keep the settings of changed parameters as user parameter defaults to use during (0 - 2) initialization. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 436 Drive Model o2-04 Setting B001 2056 B002 2070 B004 2082 B006 4001 B010 4002 B012 4004 B018 4005 2001 4007 2002 4009 2004 4012 2006 4018 2010 4023 2012 4031 2021 4038 2030 4044 2042 4060 YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 437 • When b1-02 = 0 [Run Command Selection 1 = Keypad] or b1-16 = 0 [Run Command Selection 2 = Keypad] • In LOCAL Mode 0 : Forward 1 : Reverse ■ o2-09: Reserved Default Name Description (Hex.) (Range) o2-09 Reserved (050D) YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 438 Sets drive operation if the Bluetooth device is disconnected when you operate the drive in Bluetooth (0 - 4) Mode. 0 : Ramp to Stop 1 : Coast to Stop 2 : Fast Stop (Use C1-09) 3 : Alarm Only 4 : No Alarm Display YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 439: O3: Copy Function

    Select Items to Backup/ Restore (0BDA) Sets which parameters are backed up, restored, and referenced. This parameter is only available when (0, 1) using an LCD keypad. 0 : Standard Parameters 1 : Standard + DWEZ Parameters YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 440: O4: Maintenance Mon Settings

    U4-01 count starts again as specified by the setting of o4-01. Note: Set this parameter in 10-hour (h) units. When o4-01 = 30, U4-01 [Cumulative Ope Time] = 300 h. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 441 When you replace a drive, set o4-09 = 0 to reset U4-07. When the o4-09 setting changes, the count of U4-07 starts again as specified by the setting of o4-09. After you complete the configuration, o4-09 automatically resets to 0. Note: The maintenance period changes for different operating environments. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 442 Sets the time display format. This parameter is only available when using an LCD keypad. (0 - 2) Sets the display of the time shown in the upper-left of the LCD keypad screen. 0 : 24 Hour Clock 1 : 12 Hour Clock 2 : 12 Hour JP Clock YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 443: O5: Log Function

    • Do not de-energize the drive or disconnect the keypad from the drive during log transfer communication. A loss of connection can cause the log function to fail after you restore power or connect the keypad. • You can use a microSDHC card that has a maximum of 32 GB capacity. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 444 If you do not set the time in the keypad, the text string of [000000000000] is generated to show the time. Second Row: Log Data Information This example shows the data text strings and data generated for the second row of log data. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 445 Log Monitor Data 2 Log monitor data (Hex.) of the monitor selected with o5-04 [Log Monitor Data 2] Log Monitor Data 10 Log monitor data (Hex.) of the monitor selected with o5-12 [Log Monitor Data 10] Reserved YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 446 Log Monitor Data 3 Default Name Description (Hex.) (Range) OLV/PM OLV/PM AOLV/PM EZOLV o5-05 Log Monitor Data 3 (1555) Sets the data log monitor. This parameter is only available with an LCD keypad. (000, 101 - 999) YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 447 Log Monitor Data 8 Default Name Description (Hex.) (Range) OLV/PM OLV/PM AOLV/PM EZOLV o5-10 Log Monitor Data 8 (155A) Sets the data log monitor. This parameter is only available with an LCD keypad. (000, 101 - 999) YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 448 For example, to show U1-01 [Frequency Reference], set o5-12 = 101. When it is not necessary to set data log monitors, set this parameter to 000. You cannot select U2 monitor [Fault Trace] or U3 Monitor [Fault History]. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 449: T: Auto-Tuning

    Auto-Tuning automatically sets parameters E1-xx and E2-xx for motor 1. 2 : Motor 2 Auto-Tuning automatically sets parameters E3-xx and E4-xx for motor 2. Make sure that you connect motor 2 to the drive for Auto-Tuning. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 450 E1-04 = 40 Hz. If you operate the drive at a speed that is higher than the base frequency, or if you operate in the field weakening range, set E1-04 (E3-04 for motor 2) to the maximum output frequency after you complete Auto-Tuning. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 451 Sets the function to enable Test Mode after Stationary Auto-Tuning. When you can operate the motor (0, 1) with a light load attached after Stationary Auto-Tuning is complete, enable this parameter. 0 : No 1 : Yes YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 452: T2: Pm Motor Auto-Tuning

    Note: • To get the same qualities as a Yaskawa 1000-series drive or previous series drive, set this parameter = T1-03 [Motor Rated Voltage]. • The default setting is different for different models. –B001 - B006, 2001 - 2008, 4001 - 4004: T1-03 × 0.85 –B010 - B018, 2010 - 2082, 4005 - 4060: T1-03 ×...
  • Page 453 T2-09: PM Motor Base Speed Default Name Description (Hex.) (Range) OLV/PM OLV/PM AOLV/PM EZOLV T2-09 PM Motor Base Speed 1750 min (r/min) (0731) Sets the motor base speed (min (r/min)). (0 - 34500 min (r/min)) YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 454 Sets the level of the pull-in current as a percentage of E5-03 [PM Motor Rated Current (FLA)]. (0 - 120%) Usually it is not necessary to change this setting. If the load inertia is high, increase the setting value. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 455: T3: Asr And Inertia Tuning

    T4-04: Motor Rated Revolutions Default Name Description (Hex.) (Range) OLV/PM OLV/PM AOLV/PM EZOLV T4-04 Motor Rated Revolutions Sets rated rotation speed (min ) of the motor. (3133) ((40 Hz to 120 Hz) × 60 × 2/ E9-08) YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 456 (0.10 - 650.00 HP) ■ T4-09: Number of Poles Default Name Description (Hex.) (Range) OLV/PM OLV/PM AOLV/PM EZOLV T4-09 Number of Poles Determined by E9-01 (3138) Sets the number of motor poles. (2 - 120) YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 457: Startup Procedure And Test Run

    Overview of Keypad Components and Functions .........459 Keypad Operation ....................466 Automatic Parameter Settings Optimized for Specific Applications (Application Presets).....................471 Auto-Tuning ......................472 Test Run ........................479 Fine Tuning during Test Runs (Adjust the Control Function).....481 Test Run Checklist ....................486 YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 458: Section Safety

    If you change the control source when b1-07 = 1 [LOCAL/REMOTE Run Selection = Accept Existing RUN Command], the drive can start suddenly. Before you change the control source, remove all personnel from the area around the drive, motor, and load. Sudden starts can cause serious injury or death. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 459: Overview Of Keypad Components And Functions

    Flashing: The drive is in STo [Safe Torque OFF] condition. Flashing quickly: The voltage of the main circuit power supply is not in the drive nameplate specifications, and the external 24 V power supply is providing the only power to the drive. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 460 Drive models GA50Axxxxxxxx-xxxxLx ship from the factory with a blank cover instead of a keypad. To set parameters on these models, connect an optional keypad or engineering tool to one of the connection ports shown in Figure 3.2. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 461: Indicator Flashing Statuses

    RJ-45 Connector Pass-through Connects to the drive. Use an RJ-45 8-pin straight UTP CAT5e extension cable to use the keypad option to program the drive. ◆ Indicator flashing statuses for the difference between “flashing” and “flashing quickly”. Refer to Figure 3.3 Figure 3.3 About indicator flashing statuses Figure 3.4 Relation between RUN indicator and Drive Operation YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 462: Keypad Mode And Menu Displays

    Figure 3.6 Parameters in General-Purpose Setup Mode Table 3.3 shows the parameters available in Setup Mode. To access parameters not shown in the Setup Mode, use the menu. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 463: Programming Mode

    • Auto-Tuning Mode: Use this mode to automatically set the motor parameters necessary for each control method. ■ Setup Mode In Setup Mode, you can see and set the minimum parameters necessary for drive operation. Refer to Figure 3.7 for an example. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 464: Change Parameter Settings

    Use Verify mode to view all parameters that are not at default settings. This is very useful when you replace a drive. When there are no changes to parameter settings, the display shows . This lets you quickly access and re-edit changed parameters. Figure 3.9 shows the procedure. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 465: How To Switch Between Local And Remote

    LOCAL and REMOTE. Set H1-xx = 1 to disable the LO/RE key on the keypad. For information about the MFDI functions, refer to the list in H1: Digital Inputs on page 287. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 466: Keypad Operation

    Use Verify mode to view all parameters that are not at default settings. This is very useful when you replace a drive. This lets you quickly access and re-edit changed parameters. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 467: Set And View Necessary Parameters

    Show the frequency reference screen in advance. Note: Push and hold to go back to the frequency reference screen from any screen. This example shows how to change C1-01 [Acceleration Time 1]. Set the parameter to the necessary value. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 468: Save A Backup Of Parameters

    • While the drive makes a backup, it will not accept Run commands. • Set o3-02 = 0 [Copy Allowed Selection = Disabled] to protect the parameters saved in the keypad. Figure 3.15 How to Save Backed-up Parameters YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 469: Write Backed-Up Parameters To The Drive

    This procedure verifies that the parameter setting values that were backed up in the keypad agree with the parameter setting values in the drive. Note: • Make sure that you stop the drive before you examine parameters. • The drive does not accept Run commands while it is restoring parameters. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 470: Delete Parameters Backed Up To The Keypad

    Use these steps to erase the parameters backed up in the keypad. Figure 3.18 How to Erase the Backed-up Parameters Push and hold to go back to the frequency reference screen. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 471: Automatic Parameter Settings Optimized For Specific Applications

    • When the drive applies the A1-06 setting, it will also reset the parameters automatically registered to A2-17 to A2-32 [User Parameters 17 to 32] when A2-33 = 1 [User Parameter Auto Selection = Enabled: Auto Save Recent Parms]. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 472: Auto-Tuning

    Input Data Parameter Unit Stationary Auto-Tuning Stationary Line-Line Rotational Auto-Tuning Resistance Motor Rated Power T1-02 Motor Rated Voltage T1-03 Motor Rated Current T1-04 Motor Base Frequency T1-05 Number of Motor Poles T1-06 Motor Base Speed T1-07 YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 473: Auto-Tuning For Pm Motors

    E2-02 [Motor Rated Slip] and E2-03 [Motor No-Load Current]. Input this value when T1-10 [Motor Rated Slip Frequency] = 0 Hz. Set the same value to No-Load Voltage as T1-03 [Motor Rated Voltage] to get the same characteristics using Yaskawa 1000-Series drives or other legacy models.

  • Page 474: Auto-Tuning In Ez Open Loop Vector Control Method

    (Ke) Pull-In Current Level T2-15 Set the motor code for a Yaskawa PM motor. Set the motor code to FFFF for a PM motor from a different manufacturer. Changes when the value set in T2-13 changes. Table 3.9 Input Data for PM Motor Auto-Tuning...

  • Page 475: Asr And Inertia Tuning

    Deceleration Rate Tuning automatically sets the deceleration rate to prevent an ov [Overvoltage] fault during motor deceleration. Set C1-11 [Accel/Decel Time Switchover Freq] first to automatically set parameters C1-02 [Deceleration Time 1] (high speed range) and C1-08 [Deceleration Time 4] (low speed range). YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 476: Precautions Before Auto-Tuning

    Auto-Tuning. Stationary PM Stationary Auto-Tuning for Keeps the status at the start of T2-01 = 2 Disabled Stator Resistance Auto-Tuning. Keeps the status at the start of High Frequency Injection T2-01 = 5 Disabled Auto-Tuning. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 477 3. After the motor stops, examine the values of E2-02 and E2-03 again in the Verify Menu or Parameter Setting Mode. 4. Make sure that the input data is correct. When the settings in E2-02 and E2-03 are different than in step 1, the drive set the values automatically. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 478 • Do not do KEB Tuning or Deceleration Rate Tuning if the drive is set to use H1-xx = 16 [MFDI Function Select = Motor 2 Selection]. Failure to obey can cause an ov [Overvoltage] fault. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 479: Test Run

    Make sure that the motor rotates correctly, then push The RUN LED flashes and goes off when the motor stops completely. ◆ Actual-Load Test Run Test the operation without a load, then connect the motor and machine to do a test run. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 480: Do An Actual-Load Test Run

    Change the frequency reference and direction of motor rotation, and make sure that there are no unusual sounds or vibrations. If the control function causes hunting or oscillation errors, adjust the settings to stop the errors. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 481: Fine Tuning During Test Runs (Adjust The Control Function)

    • EZ Open Loop Vector Control Method on page 485 Note: This section only lists frequently adjusted parameters. If you must adjust parameters that have a higher degree of precision, contact Yaskawa. ◆ V/f Control Table 3.15 Parameters for Fine Tuning the Drive (A1-02 = 0 [V/f])

  • Page 482: Open Loop Vector Control Method

    Make sure that this parameter Delay Time] setting is: C4-02 [Torque Compensation Delay Time] ≤ C4-06. When you adjust C4-06, you must also increase the n2-03 [Automatic Freq Regulator Time 2] value by the same ratio. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 483 [Overvoltage] during speed search after it restores power, set these parameters: • b3-03 [Speed Search Deceleration Time] = default value × 2 • L2-03 [Minimum Baseblock Time] = default value × 2 • L2-04 [Powerloss V/f Recovery Ramp Time] = default value × 2 YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 484: Open Loop Vector Control For Pm Motors

    Set to a value lower than the actual speed and maximum output Level] input voltage. • 400.0 V voltage. The default setting changes when the settings for E5-01 [Motor Code Selection] and o2-04 [Drive Model (KVA) Selection] change. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 485: Advanced Open Loop Vector Control Method For Pm Motors

    Current] Motor stalls. L7-01 to L7-04 [Torque Limit] Increase the setting value. 200% Increase in increments of 10%. The best values for a no-load operation are different than the best values for actual loading operation. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 486: Test Run Checklist

    • Set H3-01 = 0, 4 [Terminal A1 Signal Level Select = 0 to 10 V (Lower Limit at 0), -10 to +10V (Bipolar Reference)]. • Set H3-02 = 0 [Terminal A1 Function Selection = Frequency Reference]. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 487 • Bias adjustment Set the maximum voltage and current values, then adjust the analog input gain until the frequency reference is at the necessary value. – For terminal A1 input: H3-04 – For terminal A2 input: H3-12 YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 488 3.8 Test Run Checklist YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 489: Mechanical Installation

    Mechanical Installation This chapter gives information about the correct environment and clearances to install the drive. Section Safety ......................490 Removing/Reattaching Covers................491 Remove and Reattach the Keypad..............493 YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 490: Section Safety

    Do not modify the drive body or drive circuitry. Modifications to drive body and circuitry can cause serious injury or death, will cause damage to the drive, and will void the warranty. Yaskawa is not responsible for modifications of the product made by the user. Fire Hazard Do not put flammable or combustible materials on top of the drive and do not install the drive near flammable or combustible materials.

  • Page 491: Removing/Reattaching Covers

    Reattach the Front Cover Reverse the steps to reattach the cover. Note: Make sure that you do not pinch wires or signal lines between the front cover and the drive before you reattach the cover. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 492 Use a slotted screwdriver with a tip width of 2.5 mm (0.1 in) or less and a thickness of 0.4 mm (0.02 in) or less. A - Front cover lock Figure 4.4 Locking the Front Cover YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 493: Remove And Reattach The Keypad

    Push on the tab on the right side of the keypad, then pull the keypad forward to remove it from the drive. Figure 4.5 Remove the Keypad ◆ Reattach the Keypad Push in the keypad from the front until the hooks click into place. Figure 4.6 Reattach the Keypad Attach the front cover. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 494 4.3 Remove and Reattach the Keypad YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 495: Electrical Installation

    This chapter gives how to wire the control circuit terminals, motor, and power supply of the drive. Section Safety ......................496 Standard Connection Diagram ................499 Control Circuit Wiring ...................502 Control I/O Connections ..................508 Connect the Drive to a PC ..................511 YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 496: Section Safety

    Do not modify the drive body or drive circuitry. Modifications to drive body and circuitry can cause serious injury or death, will cause damage to the drive, and will void the warranty. Yaskawa is not responsible for modifications of the product made by the user. Fire Hazard Tighten all terminal screws to the correct tightening torque.
  • Page 497 If you do not read and obey the manual or if personnel are not qualified, it can cause damage to the drive and braking circuit. Make sure that all connections are correct after you install the drive and connect peripheral devices. Incorrect connections can cause damage to the drive. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 498 • Do not use unshielded wire for control wiring. Use shielded, twisted-pair wires and ground the shield to the ground terminal of the drive. Unshielded wire can cause electrical interference and unsatisfactory system performance. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 499: Standard Connection Diagram

    Motor winding and insulation failure can occur. Note: Do not connect the AC control circuit ground to the drive enclosure. Failure to obey can cause incorrect control circuit operation. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 500 5.2 Standard Connection Diagram Figure 5.1 Standard Drive Connection Diagram YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 501 *18 Jumper S5 sets terminal AM for voltage or current output. The default setting for S5 is voltage output (“V” side). *19 Disconnect the wire jumpers between H1 and HC and H2 and HC to use the Safe Disable input. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 502: Control Circuit Wiring

    Wire the drive control circuit as shown in Figure 5.2. Figure 5.2 Control Circuit Connection Diagram Connect a 24 V power supply to terminals PS-AC to operate the control circuit while the main circuit power supply is OFF. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 503: Control Circuit Terminal Block Functions

    NOTICE: Damage to Equipment. Do not energize and de-energize the drive more frequently than one time each 30 minutes. If you frequently energize and de-energize the drive, it can cause drive failure. ■ Input Terminals Refer to Table 5.1 for a list of input terminals and functions. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 504 • 4 mA to 20 mA/100%, 0 mA to 20 mA/100% (input impedance: 250 Ω) Frequency reference common ■ Output Terminals Refer to Table 5.2 Table 5.3 for a list of Output terminals and functions. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 505 Table 5.5 Power Supply and Alarm Display o2-23 o2-26 Main Circuit Power Supply External 24 V Power Supply Alarm Display [External 24V Powerloss [Alarm Display at Ext. 24V Detection] Power] 0 [Disabled] 1 [Enabled] L24v [Loss of External Power 24 Supply] YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 506: Control Circuit Terminal Configuration

    Switches and Jumpers on the Terminal Board The terminal board has switches to adapt the drive I/Os to the external control signals as shown in Figure 5.4. Set the switches to select the functions for each terminal. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 507 Sets the output method for terminal AM (voltage or current). V (voltage output) DIP switch S1 Sets the input method for terminal A2 (voltage or current). I (current input) Enables and disables the MEMOBUS/Modbus communications termination DIP switch S2 resistor. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 508: Control I/O Connections

    10.8 Vdc to 16.5 Vdc 1.0 kΩ or more 16 mA maximum A - External power supply C - Sinking current B - Load Impedance Figure 5.6 Wiring to Use Pulse Train Output in Sinking Mode YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 509: Set Sinking Mode/Sourcing Mode

    3: 0 mA to 20 mA/0% to 100% (input impedance: 250 Ω) H3-09 0: 0 V to 10 V/0% to 100% (with zero limit) (input impedance: minimum 15 kΩ) Voltage input 4: -10 V to +10 V/-100% to 100% (input impedance: minimum 15 kΩ) YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 510: Set The Output Signal For The Mfao Terminal Am

    This drive has a built-in termination resistor for the RS-485 interface. Figure 5.9 Location of DIP Switch S2 Table 5.9 MEMOBUS/Modbus Communications Termination Resistor Setting DIP switch S2 Description The built-in termination resistor is ON. OFF (Default) The built-in termination resistor is OFF. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 511: Connect The Drive To A Pc

    You can use a USB cable (USB 2.0, type: A - mini-B) to connect the drive to a type-A USB port on a PC. After you connect the drive to the PC, you can use Yaskawa DriveWizard software to monitor drive performance and manage parameter settings.
  • Page 512 5.5 Connect the Drive to a PC YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 513: Preface And General Precautions

    Failure to obey these precautions can cause serious injury or death, or damage to the product or related devices and systems. Yaskawa must not be held responsible for any injury or equipment damage as a result of the failure to observe these precautions and instructions.

  • Page 514: Receiving

    • Modbus is a registered trademark of Schneider Electric SA. • PROFIBUS-DP and PROFINET are registered trademarks of PROFIBUS International. • Other company names and product names in this document are trademarks or registered trademarks of the respective companies. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 515: Using The Product Safely

    • Yaskawa can change the products, specifications, and content of the instructions without notice to make the product and/or the instructions better. • If you damage or lose these instructions, contact a Yaskawa representative or the nearest Yaskawa sales office on the rear cover of the manual, and tell them the document number on the front cover to order new copies.
  • Page 516 Gas from wood packaging fumigated with halogen disinfectants, for example fluorine, chlorine, bromine, iodine or DOP gas (phthalic acid ester), can cause damage to the drive. YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 517: Index

    Dwell function Parameter ............249 Parameter ............197 Bi-Directional function ..........238 Braking Resistor Protection Functions ..........397 Operation Selection after Detection......274 Detection condition settings........275 Detection conditions ..........271 Detection conditions ..........271 YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 518 Parameter ............247 Horsepower .............. 434 Maximum Output Voltage Motor 2 Parameters ..........253 IGBT Maintenance Setting ..........441 Parameter ............248 Induction Motor Mechanical Weakening Detection Auto-Tuning............472 Parameter ............390 Induction motors MEMOBUS/Modbus Communications YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 519 Motor 2 .............. 254 Protective function ..........399 Motor 2 Iron-Core Saturation Coefficient 1 ....256 Overexcitation deceleration Motor 2 Iron-Core Saturation Coefficient 2 ....256 Parameter ............408 Motor 2 number of motor poles ........255 YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 520 Internal Drive Braking Transistor ........ 403 Side-by-side LF2 ..............401 Derating.............. 401 Motor Overheating ..........362 Slip compensation Motor Overheating (PTC Input)........362 Parameter ............209 Motor Overload............. 358 Softcharge Relay Maintenance Set ........441 YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 521 Acceleration and deceleration times ......206 Unit selector ............. 434 Up 2 command Parameter ............233, 238 Up command............294, 296 Parameter ............233, 238 USB port ..............459 Connecting a PC ............ 511 User Monitor Select afterPowerUp ........428 YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...

  • Page 522: Revision History

    Revision History Date of Revision Section Revised Content Publication Number November 2019 – – First Edition YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 523 YASKAWA TOEPYAIGA5002A GA500 DRIVE PROGRAMMING...
  • Page 524 2121, Norman Drive South, Waukegan, IL Philipp-Reis-Str. 6, 65795 Hattersheim am LTDA. 60085, U.S.A. Main, Germany 777, Avenida Piraporinha, Diadema, São Phone: +1-800-YASKAWA (927-5292) or +1- Phone: +49-6196-569-300 Fax: +49-6196- Paulo, 09950-000, Brasil 847-887-7000 Fax: +1-847-887-7310 569-398 Phone: +55-11-3585-1100 Fax: +55-11-3585- www.yaskawa.com...

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