YASKAWA CR700 Manual
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YASKAWA CR700 Manual

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YASKAWA AC Drive CR700
Best Value for Your Cranes
200 V CLASS, 0.4 to 110 kW
400 V CLASS, 0.4 to 315 kW
Certified for
ISO 9001 and
ISO 14001
For Cranes
JQA - QMA 14913 JQA - EM 0202

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  • Page 1 YASKAWA AC Drive CR700 For Cranes 200 V CLASS, 0.4 to 110 kW 400 V CLASS, 0.4 to 315 kW Best Value for Your Cranes Certified for ISO 9001 and ISO 14001 JQA - QMA 14913 JQA - EM 0202...
  • Page 2 The Answer “ ” your company. Our number one priority at Yaskawa Electric Corporation is to always keep the customer ʼ perspective in mind by leading the industry in meeting demands with uncompromising quality and trust. Our new CR 700 was developed to further optimize cranes based on the concepts of Flexible, Easy, Sustainable.
  • Page 3 Peripheral Devices and Options Application Notes Global Service Network By revolutionizing your facilities and machines, the CR 700 will increase productivity, save energy efficiently, reduce total costs, with enhanced environmental compatibilities. YASKAWA AC Drive CR700 Catalog YASKAWA ｜ KAEP C 710617 24 ｜...
  • Page 4 Reliable Crane Sequence Yaskawa has further improved the key functions for stable operations in our crane sequence that has won the trust of our customers for over 30 years. Brake Sequence The break release command is judged and output in relation to the operation frequency of the drive, output current, and amount of torque.
  • Page 5 Shortened Takt Time & Improved Quality Yaskawa has enhanced dedicated crane functions for high - performance drives using our collective technology to improve work effi ciency. High - speed Operation at Light Loads Cargo Swing Suppression Function With this light - load, high - speed function, our drive Cargo swing during traverse motion can be reduced with the built - in Cargo Swing Suppression function.
  • Page 6 Improved Operations and Workability Yaskawa has tirelessly pursued ease of use, including initial setting functions for crane motion axes, to improve operations and workability at all sites. 3 - Motor Switching Function One drive can switch between and control motors with three axes for lifting/ lowering, travelling, and transverse operations.
  • Page 7 The drive can be configured to display alarms and stop crane operation to prevent operation with an overload that could lead to a dangerous situation. STOP! Heavy YASKAWA AC Drive CR700 Catalog YASKAWA ｜ KAEP C 710617 24...
  • Page 8 High Performance Control power supply unit Even Without an Encoder SIL 3 * Correspondence STO Standard Equipped Two contactors are no longer needed. Safety performance measurement under IEC/ EN 61508 YASKAWA YASKAWA AC Drive CR700 Catalog ｜ ｜ KAEP C 710617 24...
  • Page 9 - function terminals. factory. Values set to the parameters can be output as multi - function digital output. input 10 input Operation Time Power Consumption terminals terminals CR 700 YASKAWA AC Drive CR700 Catalog YASKAWA ｜ KAEP C 710617 24 ｜...
  • Page 10 FLEXIBLE The crane control panel has more compact design with the application of the Yaskawa Energy - Savings Unit. Regenerative energy that has been wasted as heat can be returned to the power supply, which helps achieve energy savings. Effective Use of Regenerative Energy...
  • Page 11 In the unlikely event that there is a problem with the drive, you can connect the keypad to the replacement drive and copy the parameters using the automatic parameter backup function. Parameters Damaged Replacement CR 700 CR 700 YASKAWA AC Drive CR700 Catalog YASKAWA ｜ KAEP C 710617 24 ｜...
  • Page 12 Equipped with various monitors, parameter editing, pattern operation, and oscilloscope function, adjustment and maintenance work for the drive can be executed more easily. connection YASKAWA YASKAWA AC Drive CR700 Catalog ｜ ｜ KAEP C 710617 24...

  • Page 13: Smartphone Application

    [ Parameter Setting Change/Drive Operation ] Easy to change the parameter settings. ･ Operational status can be viewed in real time. ･ Quick access to troubleshooting information. ･ YASKAWA AC Drive CR700 Catalog YASKAWA ｜ KAEP C 710617 24 ｜...
  • Page 14 With this function, a high degree of safety can be built without additional equipment, such as an electromagnetic contactor. Saves wiring and space. Conventional CR 700 Conventional drive YASKAWA YASKAWA AC Drive CR700 Catalog ｜ ｜ KAEP C 710617 24...
  • Page 15 Example using the Power Regenerative Unit R 1000 Drive energy Drive Regenerative energy R 1000 Efficiently returns regenerative Other energy to the power supply and devices eliminates the generation of heat in the braking resistor. YASKAWA AC Drive CR700 Catalog YASKAWA ｜ KAEP C 710617 24 ｜...
  • Page 16 When using the drive for a lifting shaft, the current upon startup must be maintained to 150 % or less of the rated output current. Yaskawa recommends selecting the drive according to the following formula. ×...

  • Page 17: Basic Instructions

    ( REMOTE ) . How the RUN light works : Drive output frequency during stop STOP STOP 6 Hz 0 Hz Frequency reference RUN light Flashing Flashing YASKAWA AC Drive CR700 Catalog YASKAWA ｜ KAEP C 710617 24 ｜...
  • Page 18 [ Run Command at Power Up Setting b 1 - 17 Accept existing RUN ・ command ] and powering up the drive while the Run command is active. The motor is stopped. YASKAWA YASKAWA AC Drive CR700 Catalog ｜ ｜ KAEP C 710617 24...
  • Page 19 Select [ No ] from the [ Show Initial Setup Screen ] Mode and ready to accept a Run command. setting. • Press Left Arrow Key from the Home screen to display the monitors. YASKAWA AC Drive CR700 Catalog YASKAWA ｜ KAEP C 710617 24 ｜...

  • Page 20: Standard Specifications

    1 : For the most appropriate selection, contact your Yaskawa or nearest sales representative. 2 : The value displayed is the input current when operating standard Yaskawa motors at the maximum applicable capacity with the rated load at the rated motor speed.
  • Page 21 1 : For the most appropriate selection, contact your Yaskawa or nearest sales representative. 2 : The value displayed is the input current when operating standard Yaskawa motors at the maximum applicable capacity with the rated load at the rated motor speed. This value may fl uctuate based on the power supply side impedance, as well as the input current, power supply transformer, input side reactor, and wiring conditions.

  • Page 22: Common Specifications

    Drive already has a short - circuit when the power is turned on. Charge LED Charge LED remains lit until DC bus has fallen below approx. 50 V YASKAWA YASKAWA AC Drive CR700 Catalog ｜ ｜ KAEP C 710617 24...
  • Page 23 Altitudes over 1000 m and up to 3000 m are possible by derating the output current by 1 % for every 100 m. Contact Yaskawa or your nearest sales representative for details. Note : 1 . Perform Rotational Auto - Tuning to achieve specifi cations listed for Open Loop Vector Control, Close Loop Vector Control and Advanced Open Loop Vector Control.

  • Page 24: Standard Connection Diagram

    Input twisted - pair shielded line main circuit terminal Safety Controller ( Safety Electronic Device Monitor ) control circuit terminal Connect to MFDO, Multi - function Photocoupler Output YASKAWA YASKAWA AC Drive CR700 Catalog ｜ ｜ KAEP C 710617 24...
  • Page 25 18 : Connect the positive lead from an external 24 Vdc power supply to applicable gauge to the drive. Contact Yaskawa or your nearest sales terminal PS and the negative lead to terminal AC. Reversing polarity can representative for details on selection and installation of the junction cause damage to the drive.

  • Page 26: Terminal Specifi Cations

    PTC input ( For motor overheat protection ) Set DIP switch S 4 to “ ” to set terminal A 3 for PTC input. Frequency reference common （ ） Shielded cable − YASKAWA YASKAWA AC Drive CR700 Catalog ｜ ｜ KAEP C 710617 24...
  • Page 27 M 10 ( WAF : 8 ) ･ Torque wrench that includes a torque measurement range of 14 N · ･ Bit socket holder of 6 . 35 mm YASKAWA AC Drive CR700 Catalog YASKAWA ｜ KAEP C 710617 24 ｜...
  • Page 28 ( WAF : 5 ) （ ） 2 to 14 Slot ( B 1 , B 2 1 . 5 to 1 . 7 − （ 2 to 14 ） YASKAWA YASKAWA AC Drive CR700 Catalog ｜ ｜ KAEP C 710617 24...
  • Page 29 V class 2 heat resistant indoor PVC wire. Assume the following usage conditions : Ambient temperature : 40 ˚C or lower ･ Wiring distance : 100 m or shorter ･ Rated current value ･ YASKAWA AC Drive CR700 Catalog YASKAWA ｜ KAEP C 710617 24 ｜...
  • Page 30 W 5 Max. Figure 1 Figure 2 Figure 3 − − − Max. W 5 Max. Max. W 5 Max. W 5 Max. Max. Figure 4 Figure 5 Figure 6 YASKAWA YASKAWA AC Drive CR700 Catalog ｜ ｜ KAEP C 710617 24...
  • Page 31 M 12 4453 4605 Note : External and mounting dimensions are different for standard mounting and panel through mounting. Please refer to P. 35 for panel through mounting. YASKAWA AC Drive CR700 Catalog YASKAWA ｜ KAEP C 710617 24 ｜...
  • Page 32 UL Type 1 【 】 − − − Max. Max. Max. Max. Figure 1 Figure 2 Figure 3 − − Max. Max. Max. Max. Figure 4 Figure 5 YASKAWA YASKAWA AC Drive CR700 Catalog ｜ ｜ KAEP C 710617 24...
  • Page 33 ） Note : UL Type 1 kit ( option ) is required. The values in the table are the dimensions of the UL Type 1 kit mounted to the IP 20 open chassis type. YASKAWA AC Drive CR700 Catalog YASKAWA ｜...
  • Page 34 ･ 400 V class : Input voltage 440 V, power frequency 60 Hz, load ratio 100 % ･ Contact your Yaskawa or nearest agent when not calculating heat loss in the above conditions. YASKAWA YASKAWA AC Drive CR700 Catalog ｜...
  • Page 35 ― 4260 4304 31 . 5 31 . 5 M 12 ― ― ― 4371 4414 4453 510 1140 260 225 1110 486 1042 M 12 ― 4605 YASKAWA AC Drive CR700 Catalog YASKAWA ｜ KAEP C 710617 24 ｜...
  • Page 36 Required for heatsink installation. Current derating may P. 35 − Heatsink be needed when using a heatsink. Recommended by Yaskawa. Contact the manufacturer in question for availability and specifi cations of non - Yaskawa products. Ground YASKAWA YASKAWA AC Drive CR700 Catalog KAEP C710617 24 ｜...

  • Page 37: Option Cards

    Option Cards RoHS compliant. Shipment of factory installed option is available. Contact Yaskawa. Type Name Model Function Manual No. Enables high - precision and high - resolution analog speed reference setting. − 10 + 10 Ω 4 to 20 mA ( 250 Ω )

  • Page 38: Ground Fault Interrupter

    Note : 400 V models 22 kW and above come with a built - in DC reactor that 2 : Icu : Rated ultimate short - circuit breaking capacity improves the power factor. Ics : Rated service short - circuit breaking capacity YASKAWA YASKAWA AC Drive CR700 Catalog KAEP C710617 24 ｜ ｜...

  • Page 39: Magnetic Contactor

    The AC or DC reactor is connected to the drive. Note : 400 V models 22 kW and above come with a built - in DC reactor that improves the power factor. YASKAWA AC Drive CR700 Catalog YASKAWA KAEP C710617 24 ｜...

  • Page 40: Connection Diagram

    X 002690 4 . 5 M 10 M 12 0 . 04 X 002690 300 - 032 - 353 0 . 03 4 . 5 M 10 M 16 YASKAWA YASKAWA AC Drive CR700 Catalog KAEP C710617 24 ｜ ｜...
  • Page 41 0 . 7 300 - 027 - 127 2 . 3 0 . 53 300 - 027 - 128 300 - 027 - 129 18 . 5 0 . 42 YASKAWA AC Drive CR700 Catalog YASKAWA KAEP C710617 24 ｜ ｜...
  • Page 42 300 - 027 - 138 − 300 - 027 - 140 18 . 5 1 . 3 142 . 5 57 . 5 − 22 to 315 Built - in YASKAWA YASKAWA AC Drive CR700 Catalog KAEP C710617 24 ｜ ｜...

  • Page 43: Zero Phase Reactor

    Current values for wire gauges may vary based on electrical codes. The table below lists selections based on Japanese electrical standards rating. Contact Yaskawa for questions regarding UL. Pass each wire ( U/T 1 , V/T 2 , W/T 3 ) through the core 4 times. Noise will be more effectively reduced when more wire is wrapped.

  • Page 44: Fuse And Fuse Holder

    2415 1 : For applications in which a high current that is 150 % or more of the drive rated current repeatedly flows, Yaskawa suggests that you select a lower tier fuse. 2 : Manufacturer does not recommend a specific fuse holder for this fuse.
  • Page 45 FWH - 1600 A * 1 : For applications in which a high current that is 150 % or more of the drive rated current repeatedly flows, Yaskawa suggests that you select a lower tier fuse. 2 : Manufacturer does not recommend a specific fuse holder for this fuse.

  • Page 46: Input Noise Filter

    FN 359 P - 500 - 99 FIL 001074 FN 359 P - 600 - 99 FIL 001075 − − − − − − − − FN 359 P - 900 - 99 FIL 001076 YASKAWA YASKAWA AC Drive CR700 Catalog KAEP C710617 24 ｜ ｜...
  • Page 47 6 . 5 − 1 . 5 − M 10 − 5 . 5 Note : For CE Marking ( EMC Directive ) compliant models, contact us for inquiry. YASKAWA AC Drive CR700 Catalog YASKAWA KAEP C710617 24 ｜ ｜...
  • Page 48 1 : Connect in parallel when using more than one filter. Refer to the Connecting Noise Filters in Parallel to the Input or Output Side on page 46 . 2 : Weight of one filter. YASKAWA YASKAWA AC Drive CR700 Catalog KAEP C710617 24 ｜...

  • Page 49: Dynamic Braking Option

    】 Select devices from the table below based on their method of handling regenerative energy ( improve braking performance of the brake ) . Yaskawa recommends D 1000 which is capable of saving energy and producing measures for harmonics. Model...
  • Page 50 □ □ □ 4150 , a junction terminal is required. Yaskawa recommends Mibu Denki Industrial Co., Ltd.as a manufacturer of the junction terminal. Specifi cation 200 V Class Footnotes are listed on page 51 . Braking Resistor Unit ( Duty Factor : 10 % ED, 10 s max. ) *...
  • Page 51 2145 , CR 70 2180 , CR 70 4112 , and CR 70 4150 , a junction terminal is required. See the connection diagram on page 52 and 53 . YASKAWA AC Drive CR700 Catalog YASKAWA KAEP C710617 24 ｜...
  • Page 52 Transistor short - circuit Fault relay contact relay trips. output * detection output * output * detection output * ( Braking Units in Parallel * Connection Diagram E Connection Diagram F YASKAWA YASKAWA AC Drive CR700 Catalog KAEP C710617 24 ｜ ｜...
  • Page 53 1 : Set L 3 - 04 = 0 [ Disabled ] ( default setting ) when connecting the regenerative 4 : Be sure to protect non - Yaskawa braking resistors by thermal overload relay. 5 : When using more than one braking unit connected in parallel, set one of converter, regenerative unit, braking unit and braking resistor unit.
  • Page 54 4015 340 M 8 × 4 2018 4018 446 543 426 340 M 8 × 4 2022 4022 4030 1200 740 M 8 × 4 4037 1500 4045 1800 YASKAWA YASKAWA AC Drive CR700 Catalog KAEP C710617 24 ｜ ｜...
  • Page 55 2110 D 257 . 8 − − 4045 D 4220 D 257 . 8 − − The following W, H information is the size when in installing the gasket. YASKAWA AC Drive CR700 Catalog YASKAWA KAEP C710617 24 ｜ ｜...

  • Page 56: Led Keypad

    ) 53 . 8 min. LED Keypad The LED keypad offers a fi ve - digit LED display. Shipment of LED keypad as standard prepared is available. Contact Yaskawa. Dimensions ( mm ) Specifi cation Model Code No.
  • Page 57 Communications port for drive DriveWizard ( max. 3 m ) Connecting to a PC Note : DriveWizard is a PC software package for managing parameters and functions in Yaskawa drives. YASKAWA AC Drive CR700 Catalog YASKAWA KAEP C710617 24 ｜...
  • Page 58 Meter Plate for Frequency Setting Potentiometer/ Frequency Meter Adjusting Potentiometer Dimensions ( mm ) Model Code No. NPJT 41561 - 1 NPJT 41561 - 1 3 . 6 dia. 9 . 5 dia. YASKAWA YASKAWA AC Drive CR700 Catalog KAEP C710617 24 ｜ ｜...

  • Page 59: Potential Transformer

    85 56 ± 1 86 ± 2 102 ± 2 Weight : 2 . 2 kg Mtg. hole × 4 ( M 6 ) YASKAWA AC Drive CR700 Catalog YASKAWA KAEP C710617 24 ｜ ｜...

  • Page 60: Application Notes

    For using the inching function in which the drives starts used during DC Injection Braking, or if the time for DC and stops the motor repeatedly, Yaskawa recommends the following steps to ensure torque levels : Injection Braking is too long.

  • Page 61: General Handling

    Wiring tools can be purchased from Yaskawa. Contact When replacing the cooling fan, shut off the power and Yaskawa. The torque wrench should be supplied by the wait at least 15 minutes to be sure that the heatsink has customer.
  • Page 62 Contact Yaskawa beforehand for the available When applying power after power has not been applied wire gauges. for more than two years, Yaskawa recommends using a ･ If replacing an existing model with drives with catalog variable power source and gradually increasing the power...

  • Page 63: Peripheral Devices

    Be sure to install an MCCB or an ELCB that is closing the magnetic contactor between the motor and recommended by Yaskawa at the power supply side of the drive during run. Doing so can cause high peak the drive to protect internal circuitry.
  • Page 64 − μ Connect a 0 . 1 F capacitor Connect shielded line to a neutral line ( not to ground ) < Provided by JEMA > YASKAWA YASKAWA AC Drive CR700 Catalog KAEP C710617 24 ｜ ｜...

  • Page 65: Notes On Motor Operation

    Jump Frequency can be found in the technical documentation. Contact selection should be enabled to prevent resonance. your Yaskawa or nearest sales representative for more ( 2 ) Any imperfection on a rotating body increases information.

  • Page 66: Applications With Specialized Motors

    Motors with a built - in brake tend to generate a fair amount of noise when running at low speeds. YASKAWA YASKAWA AC Drive CR700 Catalog KAEP C710617 24 ｜ ｜...
  • Page 67 ☎ 3775 0337 YASKAWA ENGINEERING KOREA CORPORATION ( After - sales service ) 3775 0338 Beijing, Guangzhou, ☎ 5385 2200 YASKAWA ELECTRIC ( CHINA ) CO., LTD. China ● Shanghai 5385 3299 8913 - 1333 ☎ Taiwan Taipei ● YASKAWA ELECTRIC TAIWAN CORPORATION...
  • Page 68 Phone http : //www.yaskawa.co.id/ YASKAWA ELETRIC VIETNAM CO., LTD HO CHI MINH OFFICE Suite 1904 A, 19 th Floor Centec Tower, 72-74 Nguyen Thi Minh Khai Street, Ward 6 , District 3 , Ho Chi Minh City, Vietnam + 84-8-3822-8680...

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