Yaskawa VS-626M5 Manuals

Manuals and User Guides for Yaskawa VS-626M5. We have 1 Yaskawa VS-626M5 manual available for free PDF download: Instruction Manual

Yaskawa VS-626M5 Instruction Manual

Yaskawa VS-626M5 Instruction Manual (305 pages)

vector-controlled inverter drives with power regenerative function for machine tools  
Brand: Yaskawa | Category: Inverters | Size: 8.39 MB
Table of contents
Table Of Contents16................................................................................................................................................................
Introduction25................................................................................................................................................................
Handling30................................................................................................................................................................
Inverter Models31................................................................................................................................................................
Confirmation upon Delivery31................................................................................................................................................................
Inverter Nameplate Information31................................................................................................................................................................
Converter Models32................................................................................................................................................................
Converter Nameplate Information32................................................................................................................................................................
Converter33................................................................................................................................................................
Motor Nameplate Information33................................................................................................................................................................
Inverter34................................................................................................................................................................
Checking and Controlling the Installation Site34................................................................................................................................................................
Installation Site34................................................................................................................................................................
Operating Ambient Temperature35................................................................................................................................................................
Protecting the Inverter and Converter from Foreign Matter35................................................................................................................................................................
Storage35................................................................................................................................................................
CLEARANCES36................................................................................................................................................................
External Heatsink Cooling Type36................................................................................................................................................................
Open Chassis Type37................................................................................................................................................................
Attaching the Digital Operator38................................................................................................................................................................
Motor Installation Precautions39................................................................................................................................................................
Installation Orientation39................................................................................................................................................................
Coupling Motor and Machinery40................................................................................................................................................................
Wiring41................................................................................................................................................................
Control Signals41................................................................................................................................................................
Connection with Peripheral Units42................................................................................................................................................................
Connection Diagram45................................................................................................................................................................
Wiring Main Circuit Terminals47................................................................................................................................................................
Wires and Suitable Crimp Connectors47................................................................................................................................................................
Functions of Main Circuit Terminals53................................................................................................................................................................
Main Circuit Configuration55................................................................................................................................................................
Main Circuit Connection Diagrams59................................................................................................................................................................
Wiring the Main Circuit61................................................................................................................................................................
Wiring Control Circuit Signals64................................................................................................................................................................
Control Signal Connectors and Wires64................................................................................................................................................................
Terminal Arrangement of Control Signal Connector66................................................................................................................................................................
Control Signal Functions68................................................................................................................................................................
Sequence Input Signal Circuit (for Stand-alone Drive)72................................................................................................................................................................
Sequence Output Signal Circuit (for Stand-alone Drive)73................................................................................................................................................................
Precautions for Control Signal Wiring73................................................................................................................................................................
Wiring Inspection75................................................................................................................................................................
Sequence Input Signals77................................................................................................................................................................
Connecting Sequence Input Signals77................................................................................................................................................................
Selecting Sequence Input Signals77................................................................................................................................................................
Status Display of Sequence Input Signals78................................................................................................................................................................
Details on Sequence Input Signals78................................................................................................................................................................
Operating the Digital Operator78................................................................................................................................................................
Analog Speed Reference84................................................................................................................................................................
Using a 12-bit Digital Speed Reference85................................................................................................................................................................
Sequence Output Signals87................................................................................................................................................................
Connecting Sequence Output Signals87................................................................................................................................................................
Setting Sequence Output Signals87................................................................................................................................................................
Status Display of Sequence Output Signals87................................................................................................................................................................
Details on Sequence Output Signals88................................................................................................................................................................
Analog Monitor Signals93................................................................................................................................................................
Encoder Pulse Input Circuit94................................................................................................................................................................
Encoder Pulse Output Circuit95................................................................................................................................................................
Function of the Digital Operator97................................................................................................................................................................
Display Mode Configuration100................................................................................................................................................................
Key Operations and Display101................................................................................................................................................................
Indication at Power-ON101................................................................................................................................................................
Switching Display Functions101................................................................................................................................................................
Operation Status Display Mode102................................................................................................................................................................
Control Constant Display Mode102................................................................................................................................................................
Digital Operator Operation Mode103................................................................................................................................................................
Fault Display Mode105................................................................................................................................................................
Fault Record Display Mode106................................................................................................................................................................
Trial Operation107................................................................................................................................................................
Procedure110................................................................................................................................................................
Trial Operation Procedure111................................................................................................................................................................
Checking the Power Supply Voltage111................................................................................................................................................................
Setting the YENET1200 Node Address111................................................................................................................................................................
Turning ON the Control Power Supply111................................................................................................................................................................
Turning ON the Main Circuit Power Supply111................................................................................................................................................................
Checking the Motor Cooling Fan112................................................................................................................................................................
Starting Trial Operation112................................................................................................................................................................
Converter and Inverter LED Displays113................................................................................................................................................................
Display Details Tables113................................................................................................................................................................
Display when the Converter Control Power Supply Is Turned ON113................................................................................................................................................................
Display when an Error Occurs114................................................................................................................................................................
Constant Settings115................................................................................................................................................................
User Constant Functions Table115................................................................................................................................................................
Motor Code Selection (MTR: C1-25)117................................................................................................................................................................
Magnetic Sensor Orientation119................................................................................................................................................................
Control Constants119................................................................................................................................................................
Speed Control Mode Adjustment Procedure122................................................................................................................................................................
Features124................................................................................................................................................................
Wide Constant Power Control Using Winding Selection124................................................................................................................................................................
Features of the Winding Selection Wide Constant Power Drive125................................................................................................................................................................
Winding Selection Motor Standard Connections126................................................................................................................................................................
Motor Characteristics127................................................................................................................................................................
Winding Selection Operation128................................................................................................................................................................
Winding Selection Methods129................................................................................................................................................................
M Code Winding Selection Method129................................................................................................................................................................
Automatic Winding Selection methods131................................................................................................................................................................
Winding Selection Control Precautions134................................................................................................................................................................
Orientation Control Using an Encoder135................................................................................................................................................................
Device Configuration136................................................................................................................................................................
Standard Connection Diagram137................................................................................................................................................................
Orientation Specifications139................................................................................................................................................................
Standard Specifications139................................................................................................................................................................
Load Shaft Encoder Specifications139................................................................................................................................................................
Dimensions140................................................................................................................................................................
Encoder Orientation Card (ETC62613X)140................................................................................................................................................................
Load Shaft Mounted Encoder (NE-1024-2MDF-068)140................................................................................................................................................................
Load Shaft Encoder Connector Terminal Arrangement141................................................................................................................................................................
Important Points for Encoder Mounting and Wiring142................................................................................................................................................................
Stop Position Reference Signals143................................................................................................................................................................
Stop Position Reference Signal Connections143................................................................................................................................................................
Stop Position Reference Signal Status Display143................................................................................................................................................................
Details of the Stop Position Reference Signal143................................................................................................................................................................
Functions145................................................................................................................................................................
Absolute Positioning145................................................................................................................................................................
Incremental Positioning146................................................................................................................................................................
Precautions on Orientation Control147................................................................................................................................................................
Encoder Orientation Control Mode Adjustment Procedure148................................................................................................................................................................
Magnetic Sensor Orientation Control150................................................................................................................................................................
Standard Connections152................................................................................................................................................................
Magnet Specifications153................................................................................................................................................................
Magnetic Sensor Specifications154................................................................................................................................................................
Magnetic Sensor Orientation Card (ETC62614X)155................................................................................................................................................................
Magnet155................................................................................................................................................................
Magnetic Sensor156................................................................................................................................................................
Connections between Devices157................................................................................................................................................................
Magnetic Sensor Signal157................................................................................................................................................................
Stop Position References157................................................................................................................................................................
Control Signal Connector Terminal Arrangement158................................................................................................................................................................
Magnet and Magnetic Sensor Mountings159................................................................................................................................................................
Mounting Precautions160................................................................................................................................................................
Stop Position Reference Signal Details162................................................................................................................................................................
Fixed Position Stopping Operation Using the Magnetic Sensor163................................................................................................................................................................
User-set Position Stop Control Using Incremental Operations164................................................................................................................................................................
Magnetic Sensor Orientation Control Mode Adjustment Procedure165................................................................................................................................................................
User Constants169................................................................................................................................................................
Encoder Orientation Constants175................................................................................................................................................................
Magnetic Sensor Orientation Constants178................................................................................................................................................................
Operating Status Displays181................................................................................................................................................................
Inverter Operating Status182................................................................................................................................................................
Encoder Orientation Control Status183................................................................................................................................................................
Magnetic Sensor Orientation Control Status183................................................................................................................................................................
Miscellaneous Status Displays184................................................................................................................................................................
Troubleshooting185................................................................................................................................................................
Troubleshooting Outline186................................................................................................................................................................
Converter Faults187................................................................................................................................................................
Inverter Faults189................................................................................................................................................................
Motor Faults and Corrective Actions197................................................................................................................................................................
Maintenance and Inspection201................................................................................................................................................................
Daily Inspections203................................................................................................................................................................
Periodic Inspections203................................................................................................................................................................
Parts Replacement Schedule204................................................................................................................................................................
Specifications205................................................................................................................................................................
Drives206................................................................................................................................................................
Standard Drive Series206................................................................................................................................................................
Winding Selection Drive Series210................................................................................................................................................................
Panel Cutout Dimensions for External Heatsink Cooling Type218................................................................................................................................................................
Calorific Value and Cooling Air Speed219................................................................................................................................................................
Standard Motor Specifications221................................................................................................................................................................
Outline221................................................................................................................................................................
Configuration221................................................................................................................................................................
Output and Torque Speed Characteristics223................................................................................................................................................................
Tolerance Radial Loads241................................................................................................................................................................
Motor Total Indicator Readings241................................................................................................................................................................
Encoders242................................................................................................................................................................
Encoder Connector243................................................................................................................................................................
Spare Motor Parts244................................................................................................................................................................
Replacing the Motor Cooling Fan245................................................................................................................................................................
Options and Peripheral Units246................................................................................................................................................................
AC Reactor246................................................................................................................................................................
Molded Case Circuit Breaker and Magnetic Contactor250................................................................................................................................................................
Magnetic Contactor Specifications for Winding Selection251................................................................................................................................................................
Busbar and Cable Kits for Connecting Units253................................................................................................................................................................
Digital Operator and Connector Cables258................................................................................................................................................................
Connector Kits262................................................................................................................................................................
Noise Filters (Input)266................................................................................................................................................................
Surge Absorbers272................................................................................................................................................................
Appendix273................................................................................................................................................................
Inverter Drive Basics274................................................................................................................................................................
Principle of an Inverter Drive274................................................................................................................................................................
Inverter and Converter Configuration275................................................................................................................................................................
Squirrel Cage Induction Motor Characteristics275................................................................................................................................................................
Controlling an Induction Motor Using Vector Control277................................................................................................................................................................
Basic Inverter Drive mechanics278................................................................................................................................................................
Torque278................................................................................................................................................................
Rotator and Linear Operator Outputs278................................................................................................................................................................
Inertial Moment and GD2279................................................................................................................................................................
Converting Metric Units and SI Units282................................................................................................................................................................
Determining Drive Capacity283................................................................................................................................................................
Load Drive Capacity283................................................................................................................................................................
Acceleration/deceleration Capacity287................................................................................................................................................................
Calculating Start and Stop Times289................................................................................................................................................................
Intermittent Load Operating Capacity290................................................................................................................................................................
Interface Design291................................................................................................................................................................
Speed Reference Signals (M5A Stand-alone Drive)293................................................................................................................................................................
Sequence Output Signals (M5A Stand-alone Drive)293................................................................................................................................................................
Analog Monitor Signals (M5A Stand-alone Drive)294................................................................................................................................................................
YENET1200 Signals (M5N NC Drive)294................................................................................................................................................................
Inverter/Converter Cooling Design295................................................................................................................................................................
Temperature Rise within the Control Panel295................................................................................................................................................................
Heat Exchanger Specifications296................................................................................................................................................................
Wiring Examples297................................................................................................................................................................
Independent Operation for Speed Control Using a Digital Operator297................................................................................................................................................................
Speed Control Operation Combined with NC299................................................................................................................................................................
Multi-step Speed Operation Combined with PLC300................................................................................................................................................................
Internal Block Diagram301................................................................................................................................................................
VS-626M5 Specifications Entry Tables302................................................................................................................................................................