Toyota AVENSIS 1999 Supplement Manual page 158

1st Gear
2nd Gear
MANUAL TRANSAXLE (E251)
DISASSEMBLY
1.
Using a feeler gauge, measure the thrust clearance.
Q06370
2.
Using a dial indicator, measure the radial clearance between
the gear and shaft.
If the clearance exceeds the maximum, replace the gear,
Z00218
needle roller bearing or shaft.
3.
(a)
(b)
Z00219
4.
Using a press, remove the 3rd driven gear and 2nd gear.
5.
6.
Z00220
– OUTPUT SHAFT
MEASURE 1ST AND 2ND GEARS THRUST CLEAR-
ANCE
Standard clearance:
1st gear: 0.10 – 0.35 mm (0.0039 – 0.0138 in.)
2nd gear: 0.10 – 0.45 mm (0.0039 – 0.0177 in.)
Maximum clearance:
1st gear: 0.40 mm (0.0157 in.)
2nd gear: 0.50 mm (0.0197 in.)
CHECK 1ST AND 2ND GEARS RADIAL CLEARANCE
Standard clearance:
1st gear: 0.009 – 0.051 mm (0.0004 – 0.0020 in.)
2nd gear: 0.009 – 0.053 mm (0.0004 – 0.0021 in.)
Maximum clearance:
1st and 2nd gears: 0.070 mm (0.0028 in.)
REMOVE OUTPUT SHAFT REAR BEARING, 4TH
DRIVEN GEAR AND SPACER
Using a press, remove the bearing and 4th driven gear.
Remove the spacer.
REMOVE 3RD DRIVEN GEAR AND 2ND GEAR
REMOVE NEEDLE ROLLER BEARING, SPACER AND
SYNCHRONIZER RING
REMOVE INNER RACE AND BALL FROM OUTPUT
SHAFT
MX–31
MX02D–04