Toyota AVENSIS 1999 Supplement Manual page 155

MX–28
SST
MANUAL TRANSAXLE (E251)
REASSEMBLY
HINT:
Coat all of the sliding and rotating surfaces with gear oil before
reassembly.
1.
(a)
Front
(b)
HINT:
Direct identification groove of the hub sleeve to front of the
Q00383
transmission.
2.
(a)
(b)
(c)
MT0790
(d)
Q00183
3.
(a)
(b)
Q00116
– INPUT SHAFT
INSTALL NO.2 CLUTCH HUB INTO HUB SLEEVE
Install the 3 springs and shifting keys to the clutch hub.
Install the hub sleeve to the clutch hub.
INSTALL NEEDLE ROLLER BEARING, 3RD GEAR,
SYNCHRONIZER RING AND NO.2 HUB SLEEVE AS-
SEMBLY TO INPUT SHAFT
Apply MP grease to the needle roller bearing.
Assemble the needle roller bearings into the 3rd gear.
Place the synchronizer rings on the gear and align the
ring slots with the shifting keys.
Using SST and a press, install the 3rd gear and No.2 hub
sleeve.
SST 09506–35010
INSTALL SNAP RING
Select a snap ring that allows the minimum axial play.
Mark Thickness mm (in.)
H 2.30 (0.0906)
J 2.35 (0.0925)
K 2.40 (0.0945)
L 2.45 (0.0965)
Using a screwdriver and hammer, tap in the snap ring.
Mark Thickness mm (in.)
M 2.50 (0.0984)
N 2.55 (0.1004)
P 2.60 (0.1024)
– –
MX02B–03