Husqvarna FE 350 2015 Repair Manual page 5

TABLE OF CONTENTS
11.3 Removing the air filter ......................................... 7 4
11.4 Installing the air filter ........................................... 7 4
11.5 Cleaning the air filter and air filter box ................ 75
11.6 Sealing the air filter box ...................................... 75
12 FUEL TANK, SEAT, TRIM ................................................ 76
12.1 Opening filler cap ................................................ 76
12.2 Closing filler cap ................................................. 76
12.3 Removing the right side cover ............................ 76
12.4 Installing the right side cover .............................. 77
12.5 Removing the seat .............................................. 77
12.6 Mounting the seat ............................................... 77
12. 7 Removing the fuel tank ....................................... 77
12.8 Installing the fuel tank ......................................... 79
12.9 Changing the fuel screen .................................... 80
12.10 Changing the fuel filter ........................................ 80
12.11 Changing the fuel pump ..................................... 82
12.12 Checking the fuel pressure ................................. 84
12.13 Removing the activated charcoal filter
(FE 350S US) ....................................................... 85
12.14 Installing the activated charcoal filter
(FE 350S US) ....................................................... 86
13 MASK, FENDER .............................................................. 87
13.1 Removing the front fender .................................. 87
13.2
Installing the front fender .................................... 87
13.3 Removing the headlight mask with the
headlight ............................................................. 88
13.4 Installing the headlight mask with the
headlight ............................................................. 89
14 WHEELS .......................................................................... 91
14.1 Checking the tire air pressure ............................. 91
14.2 Checking the tire condition ................................. 91
14.3 Checking the brake discs ................................... 92
14.4 Checking spoke tension . . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . .. . . 92
14.5 Checking the rim run-out .. .................................. 93
14.6 Front wheel ......................................................... 93
14.6.1 Removing the front wheel .............................. 93
14.6.2 Installing the front wheel ................................ 94
14.6.3 Removing the front brake disc ....................... 94
14.6.4 Installing the front brake disc ......................... 95
14.6.5 Changing the front wheel bearing .................. 95
14. 7 Rear wheel .......................................................... 96
14.7.1
Removing the rear wheel. ............................... 96
14.7.2 Installing the rear wheel. ................................. 97
14.7.3 Removing the rear brake disc ........................ 98
14.7.4 Installing the rear brake disc .......................... 98
14.7.5 Checking the chain tension ............................ 98
14.7.6 Adjusting the chain tension ............................ 99
14.7.7
Checking the chain, rear sprocket, motor
sprocket, and chain guide .............................. 99
14.7.8 Checking for chain dirt accumulation .......... 101
14.7.9
Cleaning the chain ........................................ 101
14.7.10 Changing the drivetrain kit ........................... 102
14. 7.11 Changing the rear wheel bearing ................. 103
15 WIRING HARNESS, BATTERY ...................................... 106
15.1 Changing the main fuse .................................... 106
15.2 Changing the fuses of individual power
consumers . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. 1 06
15.3 Checking the starter relay................................. 1 08
15.4 Removing the battery ........................................ 108
15.5
Installing the battery ......................................... 109
15.6 Recharging the battery ..................................... 109
15. 7 Checking the charging voltage ......................... 110
15.8 Checking the quiescent current.. ...................... 110
16 BRAKE SYSTEM ........................................................... 111
16.1 Checking the front brake linings ....................... 111
16.2 Changing the front brake linings ....................... 111
16.3 Checking free travel of hand brake lever .......... 113
16.4 Adjusting the basic position of the hand
brake lever (FE 350 US) . . .. . .. . . .. . .. . .. . .. . .. . .. . .. . .. . .. . 114
16.5 Adjusting free travel of hand brake lever
(FE EU/AU, FE 350S US) .................................. 114
16.6 Checking the front brake fluid level .................. 114
16. 7 Adding front brake fluid .................................... 115
16.8 Changing the front brake fluid .......................... 116
16.9 Checking the rear brake linings ........................ 118
16.10 Changing the rear brake linings ........................ 119
16.11 Checking the free travel of foot brake lever. ..... 120
16.12
Adjusting the basic position of the foot brake
lever .................................................................. 121
16.13 Checking the rear brake fluid level ................... 121
16.14 Adding rear brake fluid ..................................... 122
16.15 Changing the rear brake fluid ........................... 123
17 LIGHTING SYSTEM, INSTRUMENTS ........................... 125
17 .1 Setting the speedometer .................................. 125
17 .2 Setting the kilometers or miles ......................... 126
17 .3 Setting the clock ............................................... 126
17.4
Setting the wheel circumference ...................... 126
17 .5 Setting the service display ................................ 127
17 .6 Checking the headlight setting ......................... 127
17. 7
Adjusting the headlight range ........................... 128
18 ENGINE ......................................................................... 129
18.1 Removing the engine ........................................ 129
18.2
Installing the engine .......................................... 133
18.3 Engine disassembly .......................................... 137
18.3.1 Preparations ................................................. 137
Removing the clutch push rod ..................... 138
18.3.2
18.3.3 Removing the spacer ................................... 138
18.3.4 Draining the engine oil. ................................. 138
18.3.5 Removing the oil filter ................................... 138
18.3.6 Removing the spark plug ............................. 139
18.3. 7 Removing the valve cover ............................ 139
Removing the alternator cover ..................... 139
18.3.8
18.3.9 Removing the torque limiter ......................... 140
18.3.10 Positioning the engine at ignition top dead
center ........................................................... 140
18.3.11 Removing the timing chain tensioner ........... 140
18.3.12 Removing the camshaft ............................... 141
18.3.13 Removing the cylinder head ......................... 141
18.3.14 Removing the piston .................................... 142
18.3.15 Removing the starter drive ........................... 142
18.3.16 Removing the suction pump ........................ 143
18.3.17 Removing the water pump wheel. ................ 144
18.3.18 Removing the clutch cover ........................... 145
18.3.19 Removing the clutch discs ........................... 145
18.3.20 Removing the clutch basket.. ....................... 146
18.3.21 Removing the shift shaft ............................... 146
18.3.22 Removing the shift drum locating unit ......... 14 7
18.3.23 Removing the locking lever .......................... 14 7
18.3.24 Removing the force pump ............................ 147
18.3.25 Removing the primary gear .......................... 148
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