Table of Contents
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1 CONTENTS
SECTION
Important ...................................................................................................................................3
Product Identification .............................................................................................................. 4-5
Guidelines For The Disposal Of Scrap Products ......................................................................6
During Service Life ...................................................................................................................6
End Of Service Life ...................................................................................................................6
Parts Manual .............................................................................................................................7
Key Numbers ............................................................................................................................7
Notes ........................................................................................................................................8
SAFETY
How To Operate Safely .............................................................................................................9
Safe Operation ..........................................................................................................................9
Preparation ...............................................................................................................................9
Operation .................................................................................................................................10
ROPS........................................................................................................................................11
Safe Handling Of Fuels ............................................................................................................ 11
Maintenance And Storage .................................................................................................... 11-12
When You Put The Mower On A Trailer ..................................................................................12
Important Safety Notes ......................................................................................................... 13-15
SPECIFICATIONS
Engine Specification ................................................................................................................16
Dimensions & Weights .............................................................................................................17
Machine Specification ........................................................................................................... 18-19
Vibration Level ......................................................................................................................... 20
Noise Testing ...........................................................................................................................21
Slopes ......................................................................................................................................21
Rotary Deck Specification......................................................................................................... 22
Cutting Performance ................................................................................................................22
Flail Deck Specification.............................................................................................................22
Notes ....................................................................................................................................... 23
Safety Decals EC................................................................................................................... 24-25
Instruction Decals EC ............................................................................................................ 26-27
CONTROLS
Operator Workstation ...............................................................................................................28
Instrument Panel ......................................................................................................................29
Starter Key Switch ...................................................................................................................30
Throttle Control Rotary .............................................................................................................30
Park Brake................................................................................................................................30
Hazard Warning Switch (optional) ............................................................................................30
Auxiliary Hydraulic Services Kit Switch (Optional) ...................................................................30
Cutting Unit Switch PTO ..........................................................................................................31
4WD In Reverse Switch ...........................................................................................................31
Light Switch (Optional) .............................................................................................................31
Rotating Beacon (Optional) .....................................................................................................31
Visual Display ...........................................................................................................................32
Start Up Screen ....................................................................................................................... 32
Warning / service Screen ......................................................................................................... 32
Home Screen ...........................................................................................................................33
Engine Start .............................................................................................................................33
Engine Will Not Start ................................................................................................................33
Home Screen ...........................................................................................................................34
Main Menu................................................................................................................................34
Clock & Date Adjust ................................................................................................................. 34
Service Menu ...........................................................................................................................34
Fault Log .................................................................................................................................. 35
Time Until Service .................................................................................................................... 36
Vehicle Diagnostics ..................................................................................................................36
I/O Diagnostics ......................................................................................................................... 36
General .................................................................................................................................. 37
Implements .............................................................................................................................38
Cutters .................................................................................................................................... 39
Traction...................................................................................................................................40
Main Controller Miscellaneous Pins........................................................................................ 41
Main Controller Miscellaneous Pins Continued ......................................................................42
Settings.....................................................................................................................................43
Measurement Units...................................................................................................................43
PIN............................................................................................................................................43
Cross Cut.................................................................................................................................. 44
Traction Boost...........................................................................................................................44
Inclinometer ..............................................................................................................................44
Reset Default Parameters ........................................................................................................45
Change PIN ..............................................................................................................................45
Brightness.................................................................................................................................45
Language Menu........................................................................................................................45
Change PIN ..............................................................................................................................45
Warning Screens ......................................................................................................................46
Slope Angle Display..................................................................................................................46
Warning Maximum Slope Angle Exceeded ..............................................................................46
Warning Slope Angle - Inhibit Lift .............................................................................................46
Warning Slope Angle - Inhibit Cut.............................................................................................47
Warning Oil Pressure Fault.......................................................................................................47
Warning Engine Overheat ........................................................................................................47
Warning Engine Fault ...............................................................................................................48
Warning Battery Fault ...............................................................................................................48
Warning Service Required........................................................................................................48
Warning Tilt Sensor Technology (TST™) Fault........................................................................ 49
Joystick Fault............................................................................................................................ 49
Emission Fault - Delta-P Sensor Or Abnormal Delta-P ............................................................49
Emission Fault - EGR NOx Control ..........................................................................................49
Emission Fault - MAF Sensor ................................................................................................... 50
Emission Fault - DPF Sensor ................................................................................................... 50
Clean DPF Ash ......................................................................................................................... 50
ECU Communication Fault .......................................................................................................50
MCU / Display Communication Fault........................................................................................ 51
Implement Lift / Lower Switch................................................................................................... 51
Traction Boost / Weight Transfer Switch ..................................................................................51
Implement Position & Performance Indicator Lamp .................................................................52
Cutter Switch (PTO) Engaged Indicator Lamp .........................................................................52
Traction Pedal...........................................................................................................................53
Steering Tilt Control ..................................................................................................................54
Horn .......................................................................................................................................... 54
Power Outlet ............................................................................................................................ 54
Park Brake Release Valve........................................................................................................55
Free Wheel ..............................................................................................................................55
Lighting Kit (Optional) .............................................................................................................. 56
Seat Right Hand Arm Rest & Pod ............................................................................................56
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SECTION
Notes........................................................................................................................................ 57
OPERATION
Daily Inspection ....................................................................................................................... 58
Operator Presence And Safety Interlock System ................................................................... 58
Operating Procedure ............................................................................................................... 59
Interchanging Cutter Decks .................................................................................................... 60
Fitting A Rotary Cutting Deck To The Machine .....................................................................60-61
Fitting The MUFM 160CM Flail To The Machine .................................................................... 62
Operating The Machine For The First Time ............................................................................. 63
Starting The Engine ................................................................................................................. 63
Driving ...................................................................................................................................... 63
Mowing .................................................................................................................................... 64
To Stop The Engine ................................................................................................................ 64
Unblocking Cutter Implements ................................................................................................. 64
Transporting On A Trailer Or Flat bed .................................................................................... 65
Mowing On Slopes .................................................................................................................66-67
Maintenance & Lubrication Chart ............................................................................................ 68
Engine Service Interval .........................................................................................................70-71
Flail Service ............................................................................................................................ 72
V-Belt ..................................................................................................................................... 72
Tensioning ............................................................................................................................. 73
Replacement .......................................................................................................................... 74
Flail Heads ............................................................................................................................. 75
Engine ..................................................................................................................................... 76
Engine Lubrication .................................................................................................................. 77
Engine Auxiliary Belt ............................................................................................................... 78
Engine Coolant ......................................................................................................................78-79
Hydraulic System .................................................................................................................... 80
Hydraulic System Flushing ..................................................................................................... 81
Hydraulic Test Ports ................................................................................................................ 81
Fuel ......................................................................................................................................... 82
Fuel System ............................................................................................................................ 83
Fuel Pickup Filter .................................................................................................................... 84
Air Cleaner .............................................................................................................................. 84
Battery ..................................................................................................................................... 85
Charge The Battery.................................................................................................................. 86
Engine Exhaust........................................................................................................................ 86
Diesel Particulate Filter ........................................................................................................... 87
Hydraulic Hoses ....................................................................................................................... 88
Tyres ........................................................................................................................................ 88
Wheel Mounting Procedure ..................................................................................................... 89
Rear Hub Nut Lock- Application And Inspection ..................................................................... 90
Wheel And Steering Alignment / Adjustment .......................................................................... 90
Machine Maintenance .............................................................................................................. 91
Notes........................................................................................................................................ 92
ADJUSTMENT
Traction Control Pedal ............................................................................................................ 93
Traction Boost / Weight Transfer Adjustment ......................................................................... 93
Height Of Cut Rotary................................................................................................................ 94
Height Of Cut Flail.................................................................................................................... 95
Blade Change ......................................................................................................................... 96
Rotary Blade & Balancing ........................................................................................................ 97
Shackle 'M' Carbide Flail Blade Maintenance.......................................................................... 98
General Instructions For Grammer Seats ............................................................................99-100
Seat (Grammer MSG85) ........................................................................................................ 101
Air Suspension Seat (Grammer MSG 75-521) ...................................................................... 102
Weight Adjustment ................................................................................................................. 102
Fore/aft Adjustment ................................................................................................................ 102
Backrest Extension ................................................................................................................ 103
Lumbar Support ...................................................................................................................... 103
Armrests.................................................................................................................................. 103
Armrest Adjustment ................................................................................................................ 104
Backrest Adjustment ............................................................................................................... 104
Maintenance ........................................................................................................................... 104
152 cm Rear Discharge Deck ................................................................................................ 108
183 cm Rear Discharge Deck ................................................................................................ 106
152 cm Deck Mulching Kit ..................................................................................................... 107
183 cm Deck Mulching Kit ..................................................................................................... 107
Rotary Beacon Kit .................................................................................................................. 108
Lighting Kit ............................................................................................................................. 108
Storage Rack Kit .................................................................................................................... 109
Storage Pod ........................................................................................................................... 109
Auxiliary Hydraulic Services Kit ............................................................................................. 110
Tilt Sensor Technology (TST™) ............................................................................................ 110
Problem Solving General ....................................................................................................... 112
Quality Of Cut Problem Solving ............................................................................................. 113
Adjusting Rake Angle Of 152CM Rotary Deck ....................................................................... 113
Step Cutting ........................................................................................................................... 114
Scalping ................................................................................................................................. 115
Stragglers ............................................................................................................................... 116
Streaks .................................................................................................................................... 117
Windrowing ............................................................................................................................ 118
Clumping................................................................................................................................. 119
Insufficient Mulching ............................................................................................................... 120
Inconsistent Uncut Patches .................................................................................................... 121
Torn Crowns .......................................................................................................................... 122
Laying Uncut Grass ................................................................................................................ 123
FUSES AND RELAYS
Electrical Fuses & Relays ................................................................................................... 124-125
TORQUES
Torques .................................................................................................................................. 126
Warranty ................................................................................................................................ 127
Service .................................................................................................................................... 127
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